Suncast Brilliant by Design BMS9000 Series User manual

BMS9000 Series
Barn Door Shed
ASSEMBLY INSTRUCTIONS
7/16"
(11.1 mm)
Brilliant
by Design'
Tools Required
6'
(1 M)
Easy Bolt Easy Driver
010210410
Scan QR Code for product assembly video.
C) 2023 Suncast Corporation, Batavia, IL 0361637D

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to access the registration page.
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to start the process.
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or call US 1 ( 800) 846-2345
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videos and FAQ's at https://support.suncast.com
You may call the Customer Care Center directly at: 1 ( 800) 846-2345 or write
Suncast Corporation, Customer Care Center, 701 N. Kirk Road, Batavia, IL 60510 ( USA)
To purchase Suncast replacement parts and learn about other Suncast products visit us online or call.
www.suncastcom
1-800-846-2345 or 1-630-381-6309.

A Before You Begin...
• Consult your local authorities for any permits required to construct shed.
Prior to the construction of your shed, check with the local building code official to review any required
permits or building limitations.
• A level and sturdy foundation is required before shed construction can begin.
Site preparation information is available on pages 11-12. A foundation that differs from the suggestions
within this manual could prevent proper assembly and may damage parts.
• Read instructions thoroughly prior to assembly.
This kit contains parts that can be damaged if assembled incorrectly or in the wrong sequence.
• Please follow instructions.
Suncast is not responsibl e for replacing parts lost or damaged due to incorrect assembly.
• Assistance is required during entire assembly.
>i
Indicates that at least 1 additional adult is needed to complete this step.
Indicates when not to use a power drill.
IMPORTANT
COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS.
OPEN ALL BOXES FIRST AND NEATLY LAYOUT PARTS. SMALL PARTS MAY BE CONTAINED IN EACH BOX.
PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY ALL PARTS ARE PRESENT.
A Caution
• Power tools can apply excessive torque resulting in damage to the product. If you choose to use a
drill to assemble the product, please take note of the steps where a drill is NOT to be used. Suncast
makes no guarantee that following this recommendation will prevent damage to the product. Any
parts damaged due to over torque of any kind are not covered under Suncast's limited warranty. If
you choose to use a drill in your assembly, Suncast recommends using a variable speed, cordless
drill with a variable clutch set at the lowest setting. A # 2 Phillips driver bit is compatible with the
hardware provided.
• Proper site preparation required.
• Shed not intended for use in extreme weather conditions.
• Shed not intended for storage of flammable or caustic chemicals.
• Store heavy items near the bottom of shed.
• Shed not intended for use by children.
• Do not stand, sit, or store items on storage shed roof.
• Treat carefully in extreme temperatures.
• Repair or replace broken parts immediately.
• Suncast is not responsible for damage caused by weather or misuse.
• At regular intervals, inspect your shed to make sure that assembly integrity has been maintained.
• Periodically check that the location you have chosen to set your shed is still level.
• This kit contains parts with metal edges. Please be careful when handling.
• WHEN DRILLING THROUGH METAL, beware of burrs, shavings and other sharp edges.
Safety glasses are stongly recommended.
3

A Care Instructions
• Hot items, such as recently used grills, blowtorches, etc., must not be stored in the shed.
• Heavy articles should not be leaned against the walls, as this may cause panel distortion and
permanent damage.
• Keep roof clean of snow and leaves.
• Your product is made of materials that will withstand outdoor use. Exposure to the elements
(such as dust, plant and animal life, moisture and sunlight) encourages moss, algae, and mold
to grow on outdoor items. To maintain the look of your product, we recommend cleaning it each
year with mild soap and water. DO NOT use bleach, ammonia, or other caustic cleaners, and DO
NOT use stiff bristle brushes. Failure to perform annual cleaning could result in permanent stain-
ing of the plastic. This is not a manufacturing defect and is not covered under warranty.
A Assembly Day Tips
• Complete site preparation and foundation construction before unpacking parts and
beginning assembly.
• DO NOT attempt to assemble on a day with strong winds.
• DO NOT attempt to assemble on days when temperature is below 32 degrees.
• Set aside appropriate amount of time to completely assemble shed.
• Make sure you have assistance nearby to lift and secure parts in place.
• Wear light duty work gloves while assembling shed.
• Once roof is assembled, a flashlight may be of use when assembling smaller components
inside shed.
• Use 010210410 Easy Bolt Easy Driver tool ( provided) ONLY.
• Suncast provides extra hardware for small fasteners for customer convenience. In some cases,
there will be extra small fasteners once the assembly is complete.
Note: This product contains parts that are used in different orientations to construct the shed. Please take note of the
orientation of the parts shown throughout this instruction manual. Failure to follow instructions could result in damage to
parts. Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly.
4

Walls and Floors
IMPORTANT
COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE
UNPACKING ALL PARTS.
OPEN ALL BOXES FIRST AND NEATLY LAYOUT PARTS. SMALL PARTS MAY BE
CONTAINED IN EACH BOX. PLEASE REFERENCE THE PARTS LIST WITHIN THIS
MANUAL TO VERIFY ALL PARTS ARE PRESENT.
o
OB00722
Front Left Corner
OB00723
Left Floor
OB00720
Middle Floor
OB00435C
Back Left Corner
x2
OB00721
OB00725 Right Floor
Front Panel
e
OB00724
Back Panel
x2
o
OB00437C
Back Right Corner
OB00434B
Side Panel
x2
5

Sliding Doors
OB00733
Left Door Panel
OB00732
Right Door Panel
6

Roof - Headers - Windows - Door Track
o
OB00731
Left Side Header
Front Window
x3
OB00726A
Left Front Header
o
OB00587A
Roof Panel
x3
OB00728A
Right Front Header
o
OB00727A
Rear Left Header
Side Window
x2
o
OB00730A
Rear Right Header
OB00729
Right Side Header
7

Steel Frame
1MRG04004
Short Wall Adapter
x2
- 1_1 -
1MPG00023A
Support Bracket
x12
i
1MRG05006 1MRG04005 1MRG02021 1MRG02022
83" Truss Leg 68 1/2" 31 3/4" 46 13/16"
x2 Wall Adapter Header Beam Header Beam
x2 x2
0
1MRG10001
Ridge Beam
Connector
x2
o
o
o
o
o
o
a''
1MRG01023 1MRG01022 1MRG04021
19 1/2" 87" Ridge Beam 86 5/8" Wall Adapter
Ridge Beam x2
x2
8

u
(r 11:CD
1MRG02021 1MRG02003 1MRG04006
31 3/4" 69 1/2" 79 1/8"
Header Beam Header Beam Wall Adapter
x4 x2
1MRG02022
46 13/16"
Header Beam
o
1MRG09011 1MRG04005 OMR011001
38" L- Bracket 68 1/2" Door Track
x2 Wall Adapter x2
x4
Kit # 0860105 Kit # 0860102A
i,
1 1MRG05006
83" Truss Leg
x5
Kit # 0860104
9

Door Kit
0441016 — MASTER HARDWARE BAG
0480514 — Hardware Bag
0631733
1/4" Flat Washer
x11
0632496
.25-20 x 1.25"
Carriage Bolt
x6
0631011
3/8" Flat Washer
x2
0632130
#10 x 1.75" Screw
x2
0632497
1/4-20 x . 75"
Carriage Bolt
x3
=
0631148
1/4-20
Lock- Nut
x9
o
0510987
Nylon Spacer
x4
0480515 — Hardware Bag
0631456
.25-20 x 1.5"
Carriage Bolt
x8
0631115
.25-20 x 1"
Hex Bolt
x2
-
0631732
1/4-20
Lock- Nut
x8
=I
0631148
1/4-20
Lock- Nut
x2
0102748
Door Bumper*
x2
Hardware shown at actual size (* unless otherwise noted). Extra hardware provided. Not all are used.
10

0102726
Grooved Door OMP000046*
Track Wheel* Latch Catch Plate
x2
01 027221 0
Door Handle*
OMP000045
Door Latch*
OMP000047
Door Guide Bracket*
x3
Hardware shown at actual size (* unless otherwise noted). Extra hardware provided. Not all are used.
OMP000048
Door Hanger Bracket*
x2
11

Window Kit Hardware
0480585 - Hardware Bag
0102721
Roof Bracket*
x6
0630821
#10 x . 625"
Screw
x24
Hardware Bag
010210410
Easy Bolt Driver*
Easy Bolt
x41
0441015 — MASTER HARDWARE BAG
0480513 — Hardware Bag
0102566
Side Adapter Cap*
x4
=
0632504 0632505
1/4-20 x 2" 1/4-20
Hex Bolt Lock- Nut
x30 x30
0441007A
Window Gasket*
(5 Strands)
0480377 —
Hardware Bag ( x4)
0630821
#10 x . 625"
Screw
x156 ( per bag)
0480516 —
Hardware Bag
0630183
#8 x . 5"
Screw
x25
Hardware shown at actual size (* unless otherwise noted). Extra hardware provided. Not all are used.
12

Site Preparation and Platform Construction
Materials NOT supplied with Shed Kit
Important:
• Site preparation is required for this shed. Placing the shed on a properly constructed, square, flat, smooth
and level foundation, as described below, is required. Without a properly constructed foundation, settling
will eventually occur, causing distortion and damage to the shed. Suncast is not responsible for replacing
parts damaged or property lost due to incorrect foundation construction or improper assembly. Warranty
requires a properly constructed foundation to which the shed must be anchored as instructed below.
• Complete the site preparation and foundation construction before unpacking parts and beginning
assembly. For tips on site preparation, go to www.suncast.com, consult retailer, or local code.
Site Preparation
1. Consult your local authorities for building codes and covenants before beginning foundation or erecting shed.
2. Before any digging, check with local utilities to determine location of buried cables, pipes, etc.
3. Decide which type of foundation is most suitable for your installation. The foundation surface must be square, flat, smooth and level.
Follow the below guidelines for foundation options.
4. Complete the foundation preparations as follows:
• A vapor barrier may be applied over the foundation to prevent excessive condensation in the shed.
Follow local building codes for a proper vapor barrier.
• The ground should slope away from the foundation area to provide drainage.
• Placing the shed on surfaces made of materials such as patio blocks or pavers is not acceptable for long-term support structure or
smooth surface. Use of these will void the warranty.
Concrete Slab
• Construct a slab of at least 4" thickness.
• The use of reinforcement bar is recommended.
• For foundations larger than specified below, the shed must rest on a
continuous, level portion of the concrete slab
Shed Footprint
(for both concrete and wood)
" Dimensions shown are minimal for proper fit of the shed.
Wood Platform
• Use exterior grade wood.
• Set the wood platform on deck footing blocks
or full footing.
Anchoring the Floor Panels to the Foundation is required
after shed assembly is complete.
• Shed floor panels include flattened areas where anchors or lag screws are to be secured. These flat areas
must be drilled through prior to securing the floor panels to the foundation.
• The shed must be secured to a continuous concrete slab using
3/8" masonry anchors with 1" washers ( hardware not included).
12 masonry anchors are required for the Suncast BMS9000
Barn Door Shed.
Anchor section example
• The shed must be secured to a wood platform using 1/4"-3/8" x 3"
lag screws with 1" washers ( hardware not included). 12 lag screws
are required for the Suncast BMS9000 Barn Door Shed.
Note: Shed floor fastening locations are designed to align with
the under- structure layout. Be sure the front of the floor panels are
oriented correctly on the platform to ensure lag bolts engage with
the under- structure.
13

Site Preparation and Platform Construction ( continued)
Materials NOT supplied with Shed Kit
Wood platform critical spacing
• Check all critical spacing measurements carefully.
1 t
13 1/2"
13 1/4"
Tv
t
12 3/8"
88"
t
12 3/8"
13 1/4"
13 1/2"
Tiv
3 15/16"—P--
6 5/8" ••
4 35 3/4"
s-
-.0— Front
II 33 5/8" .-
--.1 -- 7 3/8"
1 37 7/8"
130"
Wood platform materials list
Item Qty
Size
a 2 48" x 88" x . 75"
b 1 34" x 88" x . 75"
c
12 2" x 6" x 12"
d 2 2" x 6" x 88"
e 8
2" x 6" x 127"
• Please note, 2 x 6 dimensional lumber is actually 1/2"
smaller than noted sizes. Dimensions given presume
standard 1.5" x 5.5" actual size lumber. Lumber
dimensions can vary. Check lumber dimensions before
cutting and make appropriate adjustments to achieve
given dimensions. Cut sizes are actual size.
4 13/16"
14

Floor and Door Handle Pre- Assembly
Power tools can apply excessive torque resulting in damage to the product. If you choose to use a drill to
assemble the product, please take note of the steps where a drill is NOT to be used. Suncast makes no guarantee
that following this recommendation will prevent damage to the product. Any parts damaged due to over torque of
any kind are not covered under Suncast's limited warranty. If you choose to use a drill in your assembly, Suncast
recommends using a variable speed, cordless drill with a variable clutch set at the lowest setting. A # 2 Phillips
driver bit is compatible with the hardware provided.
Place edge of middle floor panel ( B) onto right floor panel
(A) and secure with seven screws ( JJ). Be sure the door
guide brackets are facing the front of the foundation ( front
of foundation indicated earlier in these instructions). Install
end- most screws first followed by remaining screws
Note: Lay floor panels into position on foundation as they
are assembled.
Stand left floor panel ( D) horizontally on edge. On the
underside of left floor panel ( D), have a second person
install a door guide bracket ( GG) and secure with three
screws ( JJ).
Repeat for the middle floor panel ( B) and right floor
panel ( A).
Lay flat on foundation to avoid damaging door guides.
Be sure the door guide brackets are facing the front of
the foundation ( front of foundation indicated earlier in
these instructions).
Place edge of left floor panel ( D) onto middle floor panel ( B)
and secure with seven screws ( JJ).
15

Door Pre- Assembly ( continued)
Lay door on a flat surface with show side face down.
Overlap left and right door panels ( S, T) and secure
with four easy bolts ( PP) using provided easy bolt
driver ( NN). Listen for 3-4 clicks to indicate easy bolts
are fully tightened.
Align holes in L- bracket ( I) with holes at top of door panel
assembly ( S, T) and attach L- bracket ( I) with four screws ( MM).
Repeat for remaining L- bracket ( I) at bottom of door panel
assembly ( T, S).
On the inside of left door panel ( S), install washers ( TT), nylon spacers ( AAA), door latch ( CCC) and screws ( XX) through
mounting holes. On the outside of door panel ( S), place door handle ( BBB) over screws ( XX). Tighten the screws securely.
Note: Do not over- tighten. Handle should move freely.
16

Orient the door hanger bracket ( RR) as shown with the larger space between holes ( 3 3/4") upward. Place bolt ( VV)
through top hole in door hanger bracket ( RR) and install washer ( UU), nylon spacer ( AAA), grooved door track
wheel ( QQ) ( refer to detail for proper orientation of door track wheel) and larger washer ( TT) over the bolt. Secure with
locknut ( ZZ). Tighten the locknut to the washer ( TT). Do not over- tighten. Check the door track wheel for spin; the wheel
should spin freely. If the door track wheel does not spin freely, loosen the nut in small increments until the door track
wheel spins freely.
Repeat for remaining door hanger assembly.
Inside View
Tilt door panel assembly ( S, T) upright. Nest door hanger assembly into pocket of left door panel ( S). Secure with bolts
(VV), washers ( TT), and locknuts ( ZZ).
Repeat for remaining hanger and right door panel ( T).
Note: The two holes in both door panel pockets may need to be pierced prior to inserting bolts.
17

Header Pre- Assembly
NOTE: Remove protective film from both sides of window
(U) prior to installation.
With left side header ( R) still face down on flat surface,
install side window ( U). Secure with 22 screws ( MM).
Do not over- tighten.
Repeat for remaining side window ( U) and right side
header ( P).
Place left side header ( R) face down on flat surface.
Starting at the top- center of window, press one end of
gasket ( II) into the channel and work around the window.
Trim any excess gasket with scissors.
Repeat gasket installation for remaining right side header
(P), front right header ( K) and front left header ( J).
Note: Do not stretch gasket when installing, press firmly
downward and slightly backward while running the gasket
around the gasket channel.
NOTE: Remove protective film from both sides of window
(WW) prior to installation.
Place front right header ( K) face down on flat surface
and install front window ( WW). Be sure holes in windows
align properly with screw recesses in left header. Secure
with 20 screws ( MM). Do not over- tighten.
18

NOTE: Remove protective film from both sides of windows ( WW) prior to installation.
Place front left header ( J) face down on a flat surface and install front windows ( WW). Be sure holes in windows align
properly with screw recesses in left header. Secure with 40 screws ( MM). Do not over- tighten.
With left front header ( J) still face down on a flat surface, place edge of right front header ( K) into slot on edge of left front
header ( J). Make sure bottom edges of both headers are flush. Secure headers together with five screws ( MM).
19

Header Pre- Assembly ( continued)
Place 31 3/4" header beams ( AA) on left and right channel and 46 13/16" header beams ( BB) on middle channel above and below the
window openings of front left and right headers ( J, K). Secure header beams ( AA, BB) at top of header with twelve screws ( MM) as
shown. Secure header beams ( AA, BB) at bottom of header with ten screws ( MM) as shown.
IMPORTANT: Make sure to install screws into exact locations only as shown ( not all screw holes are used at this point in assembly).
With header assembly ( J, K) flipped over and laid on a flat surface, nest door tracks ( 0) into pockets on outside of header assembly.
Making sure the door tracks are aligned at center, secure door tracks ( 0) with eight carriage bolts ( DDD) and locknuts ( FFF).
Note: The holes for carriage bolts ( DDC) may need to be pierced prior to inserting bolts.
20