Sunjoy D-GZ842PCO-L User manual

Assembly Instruction
D-GZ842PCO-L (Black Top) / D-GZ842PCO-L1 (Faux Copper Top)
Our clear, easy-to-follow, step-by-step instructions will guide you through the project from start
to finish. The final product will be a quality piece that will go together smoothly and give years
of enjoyment. All you will need is a screwdriver, a hammer and two ladders (not included)
whose height is no less than 2.5m.
Note: THIS UNIT IS HEAVY!
Do NOT assemble this item alone for safety. Six people are necessary.
Item Identification: For ease of identification, all parts are labeled to correspond to the Step
number in which the part is used.

Parts List
Gutter A 6
Corner cover A1 6
Beam connector B 6
Arc support tube C 6
Post 1 D1 3
Post 2 D2 3
Baffle E 6
Centre hook F 1
Screen 1 G1 1
Screen 2 G2 2
Small beam 1 H1 6
Small beam 2 H2 6
Small beam 3 H3 6
Small beam 4 H4 6
Big roof cladding 1 I1 6
Big roof cladding 2 I2 6
Big roof cladding 3 I3 6
Big roof trim cap J 6
Big roof beam K 6

Roof connection L 1
Small roof bar M 6
Small roof cladding N 6
Small roof trim cap O 6
Second roof top
connector P 1
Second roof cover Q 1
Flower basket R 2
Basket side frame S 4
Slate top T 1
Slate top support U 2
Right-angle support V 2
Curtain tube W 6
Gutter connector X 6
Hardware Pack 1
AA M6 x 35 Bolt 6 PCS
BB M6 Flat washer 48 PCS
CC M6 x 20 Blot 42 PCS
Z1 M6 Wrench 2 PCS

Hardware Pack 2
BB M6 Flat washer 108 PCS
DD M6 x 55 Screw 30 PCS
CC M6 x 20 Bolt 12 PCS
FF M6 Nut 18 PCS
GG M6 x 15 Screw 66 PCS
HH M10 Rounded nut 1 PCS
II M10 Flat washer 1 PCS
Z2 M10 Wrench 1 PCS
Fig.1: Insert gutter connector (X) to gutters (A) and tighten with flat washer (BB) and bolt (CC) as showed in Fig.1.
Fig.1-1: Attach the corner cover (A1) to the gutter connector (X) with bolt (AA) and flat washer (BB).
Fig.2: Connect the beam connector (B) to the gutter (A) with bolt (CC) and flat washer (BB).
Fig.2-1: Attach the curtain tube (W) to the gutter (A)
using bolt (CC) and flat washer (BB).

Fig. 3: Connect the bottom of the big roof beam (K) and the beam connector (B) using screw (DD), flat washer (BB)
and nut (FF).
Fig. 4: Connect the top of the big roof beam (K) with roof connection (L) using bolt (CC) and flat washer (BB).
Fig. 5: Connect the small beam 1 (H1), small beam 2 (H2), small beam 3 (H3) and small beam 4 (H4) to the big roof
beam (K) from top to bottom using screw (GG) and flat washer (BB).
Fig. 6-1: Attach the centre hook (F) to the top connector for the second roof (P).
Fig. 6-2: Connect one end of the small roof bar (M) to the second roof top connector (P) using screw (DD) flat
washer (BB) and nut (FF).
Fig. 7: Attach the other end of the small roof bar (M) to roof connection (L) using screw (GG) and flat washer (BB).

Hardware Pack 3
BB M6 Flat washer 78 PCS
CC M6*20 Bolt 66 PCS
KK M6*45 Bolt 12 PCS
Fig. 8: Attach the small roof cladding (N) to the small roof bar (M) tighten with screw (GG) and flat washer (BB).
Fig. 9: Attach the small roof trim cap (O) to the small roof bar (M) tighten with screw (DD) and flat washer (BB).
Fig.10: Attach the second roof cover (Q) to the small roof using rounded nut (HH) and flat washer (II). Tighten the nut
using the M10 wrench (Z2).

Fig.11: Attach the post 1 (D1) and post2 (D2) to the gutter (A) using bolt (CC) and flat washer (BB).
Fig.12: Attach the baffle (E) to the gutter (A) using bolt (CC) and flat washer (BB). This step requires 4 people.
Fig.13: Attach the screens (G1, G2) between post (D1) and post (D2), tighten with bolt (KK) and flat washer (BB).
Fig. 14: Insert the opposite ends of the arc support tube (C) into the respective posts (D1, D2) and secure the arc
support tube with bolt (CC) and flat washer (BB).
Fig. 15: Attach the arc support tube (C) to the gutter (A) using bolt (CC) and flat washer (BB).
Hardware Pack 4
BB M6 Flat washer 48 PCS
DD M6*55 Screw 12 PCS
GG M6*15 Screw 36 PCS

Fig.16: Place the big roof cladding (I1, I2, I3) over the big roof structure
and tighten the claddings to the big roof beam (K) using screw
(GG) and flat washer (BB).
Fig.17: Attach the big roof trim cap (J) to the big roof beam (K) using
screw (DD) and flat washer (BB).
Fig.17-1: Insert the positioning pin of big roof trim cap (J) to small roof
bar (M)
Hardware Pack 5
BB M6 Flat washer 36 PCS
EE M6*15Bolt 12 PCS
NN M6*25 Bolt 24 PCS
MM Φ8*180 Lawn stake 12 PCS

IMPORTANT:
1. Keep all children and pets away from assembly area. Children and pets should be
supervised when they are in the area of gazebo construction.
2. The area for assembly should not be less than 6 feet from any obstruction such as fence,
garage, house, overhanging branches, laundry line or electrical wires.
3. This unit is heavy. Do not assemble this item alone. Six people are recommended for safe
assembly.
4. Some parts may contain sharp edges. Wear protective gloves if necessary during assembly.
5. When assembling and using this product, basic safety precautions should always be
followed to reduce the risk of personal injury and damage to equipment. Please read all
instructions before assembly and use.
6. For outdoor use only. Install on level ground. Stakes are provided to secure the gazebo in
grass ground. If you wish to secure the gazebo to a wood deck or concrete surface, you will
need to purchase fasteners appropriate for these surfaces. These are readily available at your
local hardware store or home center.
7. Check all bolts for tightness before and during usage.
8. Please check your state and local regulations prior to purchasing. Some jurisdictions may
require permits for, or otherwise regulate, installation and use.
9. While this gazebo is manufactured to withstand gale force winds utilizing only the supplied
Fig. 18: Attach the basket side frames (S) to flower basket (R) and tighten with bolt (NN) and flat washer (BB).
Fig. 19: Attach the assembled flower basket to screen 2 (G2).
Fig. 20: Connect slate top support (U) post (D1) and slate top (T) using bolt (EE) and flat washer (BB).
Fig. 21: Connect the right-angle support (V) to screen 1 (G1) and slate top (T) using bolt (EE) and flat washer
(BB).
Fig. 22: Fix the assembled gazebo to the ground firmly using lawn stakes (MM).

ground stakes, in areas subject to frequent severe weather, securing the gazebo to a deck,
concrete patio or footings should be considered.
10. Your gazebo has been engineered to accommodate winter snow loads incurred in most
areas. Removal of accumulated snow on the gazebo roof with a roof rake is recommended.
In areas that are regularly subject to blizzard conditions however, removal of the roof panel is
suggested. The assembled roof structure can simply be left intact until warmer conditions
return.
Limited Warranty:
This limited warranty is extended to the original purchaser and applies to defects in materials
and workmanship of your item provided the item is maintained with care and used only for
personal, residential purposes.
The item is warranted to be free from defects in material or workmanship for a period of one (1)
year. We don't reimburse for transportation or delivery costs, or compensate the individual or
any outside party for assembling or disassembling the product.
Exclusions:
Items used for commercial, contract, or other non-residential purposes, or items damaged due
to acts of nature, vandalism, misuse, or improper assembly are not covered. Corrosion or
rusting of hardware is not covered. Proof of purchase (dated register receipt) is required for
warranty claims. Warranty is to the original purchaser and is non-transferable. Any
replacement of warranted items will be in the original style and color, or a similar style and
color if the original is unavailable or has been discontinued. As some states do not allow
exclusions or limitations on an implied warranty, the above exclusions and limitations may not
apply. This warranty gives you specific rights, and you may also have other rights, which vary
from state to state.
Maintenance:
Our iron/steel components for garden accessories and patio items are coated with rust
inhibiting paint that protects it from rusting. However, due to the nature of iron, surface
oxidation (rusting) will occur once these protective coatings are scratched. This is a natural
process and is not a defect! To minimize this condition, we recommend care when assembling
& handling the product to prevent scratching the paint. Should any scratching or damage occur,
we recommend immediate touch-up with rust inhibiting paint. Surface rust can also be easily
removed with a very light application of common cooking oil. If surface oxidation (rusting)
occurs and if no measure is taken to prevent this, the oxidation may start dripping on to deck or
patio and cause damaging stains, which may be difficult to remove. This can be prevented if
measure is taken to keep the product from oxidizing.
Important: For technical assistance on assembly or replacement parts. Please call Sunjoy
Industries at 1(866) 578-6569 from 8:30 AM to 5:30 PM EST Monday to Friday or fax the
replacement part form which is in the box to (740)-283-3549 or Email
customer.car[email protected]om for assistance.
Made in China