System air AW 200 EC User manual

Document in original language | · 004
Axial Fans
AW, AR
Installation and Operating Instructions GB

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© Copyright Systemair AB
All rights reserved
E&OE
Systemair AB reserves the rights to alter their products without notice.
This also applies to products already ordered, as long as it does not affect the previously agreed specifications.

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Contents
1 General information.........................................1
1.1 Warning symbols ...................................1
1.1.1 Instruction symbols.....................1
2 Important safety information .............................1
2.1 Personnel .............................................1
2.2 Personal protective equipment..................2
2.3 5 rules of electrical safety ........................2
3 Warranty.......................................................2
4 Delivery, transport, storage ...............................2
5 Description ....................................................3
5.1 Intended use .........................................3
5.2 Incorrect use ........................................3
5.3 Technical data .......................................3
6 Name plate and type key ..................................4
7 Installation.....................................................5
7.1 Installation positions ...............................6
8 Electrical connection ........................................7
8.1 Electrical connection accessories ............. 11
8.2 Protecting the motor............................. 11
8.3 Variable-speed fans.............................. 11
9 Commissioning ............................................. 12
10 Operation .................................................... 12
11 Troubleshooting/maintenance/repair ................ 12
11.1 Troubleshooting................................... 13
11.2 Maintenance....................................... 14
12 Cleaning...................................................... 15
13 Deinstallation/dismantling............................... 15
14 Disposal ...................................................... 15
15 Commissioning Report.................................... 15

General information | 1
1 General information
1.1 Warning symbols
Danger
Direct hazard
Failure to comply with this warning will lead
directly to death or to serious injury.
Caution
Hazard with a low risk
Failure to comply with this warning may lead to
moderate injuries.
Warning
Potential hazard
Failure to comply with this warning may lead to
death or serious injury.
Important
Hazard with risk of damage to objects
Failure to comply with this warning will lead to
damage to objects.
Note:
Useful information and instructions
1.1.1 Instruction symbols
Instruction Instruction with xed sequence
♦Carry out this action 1. Carry out this action 3. (if applicable, further actions)
♦(if applicable, further actions) 2. Carry out this action
2 Important safety information
Planners, plant builders and operators are responsible for the proper assembly and intended use.
♦Read the operating instructions completely and carefully.
♦Keep the operating instructions and other valid documents, such as the circuit diagram or motor instructions, with
the fan. They must always be available at the place of use.
♦Observe and respect local conditions, regulations and laws.
♦Abide by the system-related conditions and requirements of the system manufacturer or plant constructor.
♦Safety elements may not be dismantled, circumvented or deactivated.
♦Only use the fan in a awless condition.
♦Provide generally prescribed electrical and mechanical protective devices.
♦During installation, electrical connection, commissioning, troubleshooting, and maintenance, secure the location and
premises against unauthorised access.
♦Do not circumvent any safety components or put them out of action.
♦Before any work on the fan, test absence of voltage.
Even when the motor is stopped, dangerous voltages may be present on terminals.
♦Keep all the warning signs on the fan complete and in a legible condition.
♦The device is not to be used by persons (including children) with reduced physical, sensory or mental capabilities, or
lack of experience and knowledge, unless they have been given supervision or instruction.
♦When lifting the device, use suitable lifting gear.
♦Do not allow children to play with the device.
2.1 Personnel
The fan may only be used by qualified, instructed and trained personnel. The persons must know the relevant safety di-
rectives in order to recognise and to avoid risks. The individual activities and qualifications can be found in Table 1 Qual-
ifications, page 2.
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2|Warranty
Table 1 Qualifications
Activities Qualifications
Storage, operation, transport, cleaning, disposal Trained personnel (see following note)
Electrical connection, commissioning, electrical
disconnection Electrical expert or matching qualification
Installation, disassembly Fitter or matching qualification
Maintenance Electrical expert or matching
qualification
Fitter or matching
qualification
Repair
Electrical expert or matching
qualification
Fitter or matching
qualification
Smoke extraction fans and EX fans only by agreement with
Systemair.
Note:
The operator is responsible for ensuring that personnel are instructed and have understood the contents of
the operating instructions. If something is unclear, please contact Systemair or its representative.
2.2 Personal protective equipment
♦Wear protective equipment during all work in the vicinity of the fan.
• protective working clothes
• protective working shoes
• protective working gloves
• helmet
• goggles
• hearing protection
2.3 5 rules of electrical safety
1. Disconnect (disconnection of
the electrical system from
live components at all
terminals)
2. Prevent reactivation
3. Test absence of voltage
4. Ground and short-circuit
5. Cover or restrict adjacent live parts
3 Warranty
For the assertion of warranty claims, the products must be correctly connected and operated, and used in accordance
with the data sheets. Further prerequisites are a completed maintenance plan with no gaps and a commissioning re-
port. Systemair will require these in the case of a warranty claim. The commissioning report is a component of this
document. The maintenance plan must be created by the operator, see section Maintenance.
4 Delivery, transport, storage
Safety information
Warning: Risk from rotating fan blades
♦Prevent access by unauthorised persons by safety personnel or access protection.
Warning: Suspended loads
♦Do not walk under suspended loads.
♦Make sure that there is nobody under a suspended load.
Delivery
Each fan leaves our plant in an electrically and mechanically proper condition. We recommend transporting the fan to
the installation site in the original packaging.
Checking delivery
♦Check the packaging and the fan for transport damage. Any findings should be noted on the cargo manifest.
♦Check completeness of the delivery.
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Description |3
Unpacking
When opening the transport packaging, there is a risk of damage from sharp edges, nails, staples, splinters etc.
♦Unpack the fan carefully.
♦Check the fan for obvious transport damage.
♦Only remove the packaging shortly before assembly.
Transport
Safety information
Warning: Electrical or mechanical hazards due to fire, moisture, short circuit or malfunction.
♦Never transport the fan by the connecting wire, terminal box, impeller, protection grille, inlet cone or silencer.
♦In open transport, please make sure that no water can penetrate into the motor or other sensitive parts.
♦We recommend transporting the fan to the installation site in the original packaging.
Caution: If transported without care during loading and unloading, the fan may be damaged.
♦Load and unload the fan carefully.
♦Use hoisting equipment that is suitable for the weight to be hoisted.
♦Observe the transportation arrows on the packaging.
♦Use the fan packaging exclusively as transport protection and not as a lifting aid.
Storage
♦Store the fan in the original packaging in a dry, dust-free location protected against weather.
♦Avoid the effects of extreme heat or cold.
Hazard due to loss of function of the motor bearing
♦Avoid storing for too long (recommendation: max. 1 year).
♦Check that the motor bearing functions properly before installation.
5 Description
5.1 Intended use
• Systemair axial fans of the series AR and AW are exclusively designed as a built-in device for conveying air according
to its technical data.
5.2 Incorrect use
Incorrect use refers mainly to using the fan in another way to that described. The following examples are incorrect
and hazardous:
• Conveying of abrasive, explosive, combustible air or
air with solid particles.
• Operation in an explosive atmosphere
• Installation outside without weather protection
• Operation without duct system or protection grille
• Operation with the air connections closed
5.3 Technical data
Max. ambient temperature [°C] see data sheet, available in our online catalogue.
Max. temperature of transported air [°C] see data sheet, available in our online catalogue.
Sound pressure [dB] see data sheet, available in our online catalogue.
Voltage, current, frequency, enclosure class, weight see name plate of the fan
The motor data can be found on the name plate of the motor, or in the technical documents of the motor
manufacturer.
The data on the name plate of the fan apply to "standard air" according to ISO 5801.
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4| Name plate and type key
6 Name plate and type key
1Type designation
1
2
3
6
7
4
5
2Voltage/frequency/current/
power/fan impeller speed
3Capacity/capacitor voltage*
4Moisture protection*
5Insulation class 6Article no. 7Certifications
* Not available with every device
Table 2 Type key
AW 200 DV L
-L Large motor version
-Normal motor version
Motor type
EC Electronically commutated/1 phased or 3 phased
E2 2 poled/controllable by frequency converter/1 phased
E4 4 poled/controllable by frequency converter/1 phased
E6 6 poled/controllable by frequency converter/1 phased
DV 4 poled voltage controllable/3 phased
DS 6 poled voltage controllable/3 phased
EZ 2 poled voltage controllable/1 phased
EV 4 poled voltage controllable/1 phased
ES 6 poled voltage controllable/1 phased
D4 4 poled/controllable by frequency converter/3 phased
D6 6 poled/controllable by frequency converter/3 phased
Size
Fan type
AW Axial fan with a wall plate
AR Axial fan with a round casing acc. to Eurovent 1/2
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Installation | 5
7 Installation
Safety information
General safety information
General safety information
♦Observe 2 Important safety information, page 1
♦Use installation material with fire resistance classes that meet temperature requirements.
♦Provide contact and intake protection and ensure safety distances according to DIN EN ISO13857 and DIN 24167-1.
♦To reduce transmission of vibration to the duct system, we recommend flexible connections from our accessory
range, see chapter Accessories.
Preconditions
♦Ensure that the fan and all its components are
undamaged.
♦Fit the fans in such a way that there is sufficient
access for installation, troubleshooting, maintenance
and repair.
♦Protect against dust and moisture when installing.
♦Ensure that the information on the name plates (fan
and motor) matches up with the operating conditions.
Important
Damage to the bearings or other parts of the fan can occur.
♦Do not place a duct bend directly before or after the fan!
♦Ensure a smooth and constant air flow to the device. Ensure a free exhaust. See Fig. 1 Straight ducts,
page 5.
• Rectangular duct system: D= Hydraulic diameter • Round duct system: D= Nominal diameter
Ø D
min.
2,5x Ø D
min.
2,5x Ø D
Fig. 1 Straight ducts
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6| Installation
7.1 Installation positions
The installation is possible in any mounting position.
AW 200 EC
sileo
(#35854)
AW 250 EC
sileo
(#35855)
AW 300 EC
sileo
(#35857)
AW 350 EC
sileo
(#35859)
AW 400 EC
sileo
(#35860)
AW 300E2
Axial fan
(#5801)
AR 300E2
Axial fan
(#34461)
AR 200E2
sileo Axial fan
(#37374)
AR 200E4
sileo Axial fan
(#37375)
AR 250E2
sileo Axial fan
(#37376)
AR 250E4
sileo Axial fan
(#37377)
AR 300E4
sileo Axial fan
(#37378)
AR 315E4
sileo Axial fan
(#37379)
AR 315DV
sileo Axial fan
(#37380)
AR 350DV
sileo Axial fan
(#37382)
AW 200E2
sileo Axial fan
(#37402)
AW 200E4
sileo Axial fan
(#37403)
AW 250E2
sileo Axial fan
(#37404)
AW 250E4
sileo Axial fan
(#37405)
AW 300E4
sileo Axial fan
(#37406)
AW 315E4
sileo Axial fan
(#37407)
AW 315DV
sileo Axial fan
(#37408)
AW 350E4
sileo Axial fan
(#37409)
AW 350DV
sileo Axial fan
(#37410)
AW 450 EC
sileo
(#35863)
AW 500 EC
sileo
(#35865)
AW 500D EC
(#35866)
AW 560D EC
sileo
(#35867)
AW 630D EC
sileo
(#35872)
AW 710D-L
EC sileo
(#35876)
AW 800D EC
sileo
(#35879)
AW 1000D EC
sileo
(#35899)
AW 400DV
sileo Axial fan
(#34124)
AW 400E4
sileo Axial fan
(#34125)
AW 450DV
sileo Axial fan
(#34126)
AW 500DV
sileo Axial fan
(#34131)
AW 560DV
sileo Axial fan
(#34134)
AW 630DS
sileo Axial fan
(#34138)
AW 710DV
sileo Axial fan
(#34140)
AW 910DS
sileo Axial fan
(#34157)
AR 710E6
sileo Axial fan
(#34482)
AR 710DV
sileo Axial fan
(#34483)
AR 710DS
sileo Axial fan
(#34484)
AR 910DS
sileo Axial fan
(#34486)
AR 1000DS
sileo Axial fan
(#34487)
AR 400E4
sileo Axial fan
(#37383)
AR 450E4
sileo Axial fan
(#37385)
AR 450DV
sileo Axial fan
(#37386)
AR 500E4
sileo Axial fan
(#37387)
AR 500DV
sileo Axial fan
(#37388)
AR 560E4
sileo Axial fan
(#37389)
AR 560DV
sileo Axial fan
(#37390)
AR 630E6
sileo Axial fan
(#37391)
AR 630DS
sileo Axial fan
(#37393)
AW 450E4
sileo Axial fan
(#37411)
AW 500E4
sileo Axial fan
(#37412)
AW 560E4
sileo Axial fan
(#37413)
AW 630E6
sileo Axial fan
(#37414)
AW 630DV
sileo Axial fan
(#37415)
AW 800DS
sileo Axial fan
(#37416)
AR 630DV
sileo Axial fan
(#37392)
AR 800DS
sileo Axial fan
(#37418)
AR 400DV
sileo Axial fan
(#37384)
AW 710DS
sileo Axial fan
(#34141)
AW 1000DS
sileo Axial fan
(#34144)
AW 710E6
sileo Axial fan
(#34142)
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