TE Connectivity 354711-1 User manual

Tooling Kit
(Shown Installed)
Quick-Disconnect Ring
Air Cylinder
Foot Valve Base
TERMINATOR TOOLING KIT (Included with
Terminator)
MODULAR
PLUG TYPE
354711-1 -- --
354711-2 354714-1 Line Plug
354711-3 354714-2 8 Positions
354711-4 354714-3 Handset
354711-5 354714-4 Long Body
354711-6 354714-5 10 Positions
354711-7 354714-6 6-Position Offset
354711-8 354714-7 High Performance
(Category 5)
©2013 Tyco Electronics Corporation, a TE Connectivity Ltd. company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners.
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Instruction Sheet
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
408-9919
Modular Plug Single Terminators
354711-[ ] and Tooling Kits 354714-[ ] 27 MAR 13 Rev G
Figure 1
1. INTRODUCTION
Modular Plug Single Terminators 354711-[ ] and
Tooling Kits 354714-[ ] are used to terminate modular
plug connectors. A specific tooling kit is included with
each modular plug single terminator. See Figure 1.
NOTE
Modular Plug Single Terminator 354711-1 does not
include a tooling kit.
Tooling kits consisting of a contact inserter, strain relief
stuffer, and a nest with a cover, may be purchased
separately to terminate other modular plug types and
sizes or to replace worn or damaged parts.
NOTE
All numerical values in this instruction sheet are in
metric units [with U.S. customary units in brackets].
Dimensions are in millimeters [and inches]. Figures are
not drawn to scale.
Reasons for reissue of this instruction sheet are
provided in Section 12, REVISION SUMMARY.
2. DESCRIPTION
The terminator is a pneumatically powered, bench-
mounted tool controlled by a foot valve. This
terminator operates with a noise level of < 80 dBA. An
air cylinder is mounted vertically and operates a lever
that pulls the ram tooling down into the nest to
terminate the plug. Precise adjustments to crimp
height can be made by turning an adjusting screw for
the contact inserter. The contact inserter and strain
relief stufferare held in the ram by a screw. The nest is
mounted on the front of the base, partially beneath the
ram, with one screw. Each terminator is designed to
terminate only one plug type. Refer to Figure 2 for the
pneumatic schmatic diagram.
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ORIGINAL INSTRUCTIONS

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3. SAFETY PRECAUTIONS AND ICONS
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SAFETY PRECAUTIONS AVOID INJURY
Safeguards are designed into this application equipment to protect operators and maintenance personnel from
most hazards during equipment operation. However, certain safety precautions must be taken by the operator
and repair personnel to avoid personal injury, as well as damage to the equipment. For best results, application
equipment must be operated in a dry, dust-free environment. Do not operate equipment in a gaseous or
hazardous environment.
•Carefully observe the following safety precautions before and during operation of the equipment:
•ALWAYS wear appropriate ear protection.
•ALWAYS wear approved eye protection when operating powered equipment.
•ALWAYS keep guard(s) in place during normal operation.
•ALWAYS insert power plug into a properly grounded receptacle to avoid electrical shock.
•ALWAYS turn off the main power switch and disconnect electrical cord from the power source when
performing maintenance on the equipment.
•NEVER wear loose clothing or jewelry that may catch in moving parts of the application equipment.
•NEVER insert hands into installed application equipment.
•NEVER alter, modify, or misuse the application equipment.
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TOOLING ASSISTANCE CENTER
CALL TOLL FREE 1-800-722-1111 (CONTINENTAL UNITED STATES AND PUERTO RICO ONLY)
The Tooling Assistance Center offers a means of providing technical assistance when required.
In addition, Field Service Specialists are available to provide assistance in the adjustment or repair of the
application equipment when problems arise which your maintenance personnel are unable to correct.
INFORMATION REQUIRED WHEN CONTACTING THE TOOLING ASSISTANCE CENTER
When calling the Tooling Assistance Center regarding service to equipment, it is suggested that a person familiar
with the device be present with a copy of the manual (and drawings) to receive instructions. Many difficulties can
be avoided in this manner.
When calling the Tooling Assistance Center, be ready with the following information:
1. Customer name
2. Customer address
3. Person to contact (name, title, telephone number, and extension)
4. Person calling
5. Equipment number (and serial number if applicable)
6. Product part number (and serial number if applicable)
7. Urgency of request
8. Nature of problem
9. Description of inoperative component(s)
10. Additional information/comments that may be helpful

Always wear approved eye protection while operating the equipment.
Always wear approved hearing protection while using the equipment.
Do NOT operate the equipment if the guard is removed.
Read and understand the instructions before using the equipment.
Moving parts can crush and cut. Do not operate the equipment without guards in place.
Always disconnect the air and “lockout” the tool when not in use, when performing maintenance on the tool, or
when clearing a jammed tool.
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DANGER
Denotes an imminent hazard which may result in moderate or severe injury..
CAUTION
Denotes a condition which may result in product damage.
NOTE
Highlights special or important information.
DANGER
There is a risk of whipping if a hose is not properly installed.
DANGER
If not using quick-disconnect fittings to connect the tool to the air supply, provide operators other means to easily disconnect
the tool from the air supply.
DANGER
Stored gas or fluid may be a danger.
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Out
Quick Disconnect
Pneumatic Schematic Air Cylinder
Foot Switch
Supply In
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Figure 2
4. INSTALLATION
The terminator requires a regulated air supply
pressure range of 551 kPa [80 psi] to 689 kPa [100
psi] at .35 liter/sec [.75 scfm] to properly terminate all
modular plugs. A .125 inch NPT fitting is included on
the end of the terminator supply line to be installed into
the air supply.
Select an appropriate location for the machine. The
location should be well lighted, and should have
convenient and adequate air and power supplies.
Air Flow
Filter and
Moisture Separator
Drain Regularly
Regulator
Check Air Pressure Regularly
551kPa [80 psi], Min., 690 kPa [100psi], Max.)
To Tool
Lubricator
Check Oil Level Regularly
(Adjust to Very Fine Mist)
1. Secure the machine to the bench with two M4 or
8-32 bolts or lag screws.
2. Blow air through the air hose to remove any
foreign particles before attaching supply hose to the
back of the machine.
3. Install air line filter, air pressure regulator, and
lubricator (supplied by the customer) between the
air supply and hose, as shown in Figure 3. The
assembly must be as close as possible to the
machine. Fill the air line lubricator with a good grade
air line lubricant (as recommended by the filter
manufacturer). When machine is not in use, the air
supply should be turned "OFF."
4. It is also recommended that quick-disconnect
fittings are used to connect the tool to the air supply.
If not using quick-disconnect fittings, provide a
pneumatic lock-out on the air line that bleeds air
after it is turned off.
Figure 3

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5. TOOLING KIT REMOVAL AND INSTALLATION
DANGER
To avoid injury, DISCONNECT AIR SUPPLY before
attempting to install or remove tooling. A quick-
disconnect fitting is provided in the air line near the air
cylinder. See Figure 1.
DANGER
To avoid injury, the terminator should not be operated
without a connector in place.
To terminate a different modular plug type, remove the
current tooling kit and install the tooling kit for the
desired plug type. Refer to Figure 1.
5.1. Removal
1. DISCONNECT THE AIR SUPPLY by sliding the
release ring to separate the halves of the quick-
disconnect fitting.
2. Loosen the locking setscrews for the contact
inserter and strain relief stuffer. Remove the locking
screw that secures both stuffers.
3. Loosen the locknuts, back out the adjusting
screws, and slide inserter out of the ram.
4. Remove the nest by removing the securing
screw.
5.2. Installation
1. DISCONNECT THE AIR SUPPLY by sliding the
release ring to separate the halves of the quick-
disconnect fitting.
2. Secure the nest and cover with the screw in the
center nest.
3. Place contact inserter, then strain relief stuffer,
into ram. Locate the chamfered corner on the
stuffers to the same side as the adjusting screws.
4. Begin threading, but DO NOT tighten, the locking
screw that retains both stuffers. Both the contact
inserter and strain relief stuffer should slide freely in
place.
5. Turn the adjusting screws in the ram (clockwise)
for both stuffers so that they overlap the edge of the
stuffer by approximately 1.52 mm [.060 in.].
6. Lift the stuffers and hold them against the
adjusting screws while tightening the locking
setscrews. DO NOT overtighten the locking
setscrews. The setscrews should be tight enough to
hold the stuffers in place yet loose enough to allow
the stuffers to slide with resistance when adjusting
screws are turned.
7. Turn the adjusting screws several turns until they
begin sliding the stuffers against the locking
setscrews.
8. Securely tighten the stuffer locking screws.
9. Adjust the tooling for correct strain relief
operation and contact crimp height. See Section 5.
6. TOOLING ADJUSTMENT
Adjusting screws in the ram allow the stuffers to be
precisely adjusted downward. Stuffers should be
adjusted one at a time. Adjust the screws as follows:
NOTE
The tooling kit must be installed as described in
Paragraph 4.2, Installation, or adjustments may slip
during use.
DANGER
To avoid injury, DISCONNECT AIR SUPPLY before
attempting to adjust tooling kits. A quick-disconnect
fitting is provided in the air line near the air cylinder.
DANGER
To avoid injury, the terminator should not be operated
without a connector in place.
1. DISCONNECT THE AIR SUPPLY by sliding the
release ring to separate the halves of the quick-
disconnect fitting.
2. Loosen, but do not remove, the locking screw.
See Figure 4.
3. Turn the adjusting screws clockwise to lower the
stuffer. One full turn clockwise on the adjusting
screw will lower the stuffer approximately 0.20 mm
[.008 in.].
4. Set the setscrews in the ram to allow the stuffer to
move when adjusted, but provide resistance to keep
pressure on the adjusting screw.
5. After the stuffer is lowered, tighten the locking
screw securely, and run samples to inspect the
termination.
6. Continue this process until the crimps are
satisfactory, then tighten the locknuts on the
adjusting screws. If adjustments are made beyond
the desired point, loosen the locking bolt and stuffer
setscrew; and turn the adjusting screws
counterclockwise several turns. Then reset and
adjust the tooling as described in Sections 4 and 5.
7. TERMINATION
DANGER
To avoid injury, the terminator should not be operated
without a connector in place.
1. Strip the cable according to Application
Specification 114-6016 for standard and small
conductor modular plugs and 114-6053 for high
performance modular plugs (Category 5). DO NOT
strip the insulation from individual conductors.
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2. Place the modular plug onto the cable.
3. Insert the modular plug (with cable) with the
contacts facing UP into the nest until the modular
plug is firmly bottomed. Hold the cable in place
through the termination.
NOTE
The modular plug must be inserted with the contacts
facing UP.
4. Depress and hold the foot valve until the ram
bottoms.
NOTE
Failure to bottom the ram could result in unacceptable
crimp heights or open conductors.
5. Remove the terminated modular plug after the
ram has returned to its uppermost position.
6. Inspect the terminated modular plug for proper
contact insertion, strain relief latching, and wire
location according to the following.
NOTE
Refer to the applicable Application Specification for
further modular plug inspection requirements.
— Contact crimp height meets the dimension given
in Figure 5 in order to meet Federal Communications
Commission (FCC) regulations.
— The primary strain relief is in the latched position
without apparent damage or cutting the cable
insulation.
— Wires are inserted into the correct cavities to
within the dimensions given in Figure 5 to ensure that
the contacts have pierced a sufficient wire area.
8. MAINTENANCE AND INSPECTION
It is recommended that each terminator be inspected
immediately upon arrival to ensure that the terminator
has not been damaged during shipping and handling
and at regularly scheduled intervals.
8.1. Daily Maintenance
It is recommended that each operator of the terminator
be aware of and responsible for the following steps of
daily maintenance:
Adjusting Screw Locknuts
Contact Inserter
Strain Relief Stuffer
Locking Screw
Nest Cover
Nest Securing Screw
Locking Setscrews
Adjusting Screws
Nest
1. At the end of each use, clean foreign particles
from the terminator using a soft, clean, lint-free cloth
or brush. Make sure contact stuffers and strain relief
stuffers are secured in place. Check the area under
the baseplate for foreign matter and debris.
Figure 4
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2. .Lubricate the ram if necessary with a THIN coat
of high-pressure grease. DO NOT lubricate
excessively. Store in a clean, dry area.
CAUTION
Besure to keepthetermination areasofthe stuffersand
nest areas especially clean. DO NOT oil or grease the
termination areas of the stuffers.
8.2. Periodic Inspection
Personnel responsible for the terminator should
perform regular inspections, record the results, and
keep a record of inspections with the terminator.
It is recommended that inspection procedures be
performed at least once a month. Work environment,
company standards, or amount of terminator use may
dictate more frequent inspections.
CAUTION
Failure to perform periodic inspection and daily
maintenance can cause the terminator to make
defective terminations leading to discontinuities on
individual wire circuits.
9. REPLACEMENT AND REPAIR
Order replacement parts through your representative,
or call 1-800-526-5142, or send a facsimile of your
purchase order to 717-986-7605, or write to:
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105-3608
For customer repair service, call 1-800-526-5136.
10. STORAGE
If the tool is not used, it must be stored by taking the
following precautions:
1. Store the tool indoors.
2. Grease unpainted parts.
3. Protect this tool from knocks or stresses.
4. Protect this tool from high levels of humidity and
from big temperature changes.
5. Prevent the tool from coming into contact with
corrosive substances.
11. DECOMMISSIONING
In compliance with the regulations in force in the
country where the tool is used, the user must make
sure that waste produced during operation is correctly
disposed of. Disposal of lubricants and parts removed
must be carried out in compliance with the standards
in force in the country where the tool is used.
12. REVISION SUMMARY
Since the previous release of this document , the
document format was revised and the software was
translated.
Contact Crimp Height
6.02 ± 0.13 [.237 ± .005] Contact
“A”
End of Wire Circuit End of Conductor
MODULAR
PLUG TYPE
DIM. A
(Wire Insertion
Depth)
Standard and
Small Conductor 0.00-0.64 [.000-.025]
High
Performance
(Category 5) 0.00-0.25
[.000-.10]
Figure 5
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