Technogym D93TNL How to use

TECHNOGYM BIKE LIVE
Technical Service Guide
Equipment Code: D93TNL
Rev: 2.0
Date: 14-03-2022
Document Code: TSG-00187-EN

The information in this manual is intended for QUALIFIED TECHNICAL PERSONNEL, who have
been specically trained by TECHNOGYM and are qualied to carry out ne tuning and start-up of
the equipment, as well as major maintenance work and repairs, requiring in-depth understanding
of the equipment, how it works, its safety devices and maintenance procedures.
READ ALL THE INFORMATION IN THIS DOCUMENT VERY CAREFULLY
BEFORE CARRYING OUT ANY SERVICE WORK ON THE EQUIPMENT.
This document contains proprietary information that is covered by copyright. All rights re-
served. No part of this document may be circulated, copied, reproduced or translated into
another language without the prior written consent of Technogym.
Additional information may be included in the After Sales technical documents, available in
the ocial ‘After Sales documents repository’.
The information contained in this document may be changed without prior notication. For
updates, please refer to the ocial ‘After Sales documents repository’.
Technogym® is a trademark owned by Technogym S.p.A.
Uncontrolled copy if printed.
TECHNOGYM BIKE LIVE Technical Service Guide
Rev. 2.0
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TABLE OF CONTENTS
1. GENERAL WARNINGS .......................................................................................9
1.1 INTRODUCTION..........................................................................................................9
1.2 USEFUL ADVICE .......................................................................................................10
1.3 GENERAL REGULATIONS REGARDING SERVICE WORK.................................10
1.3.1 PERSONAL PROTECTIVE EQUIPMENT ...........................................................10
2. TECHNICAL SPECIFICATIONS....................................................................... 11
2.1 TECHNICAL DATA..................................................................................................... 11
2.2 OVERALL DIMENSIONS AND WEIGHT OF EQUIPMENT....................................12
2.3 DIMENSIONS AND WEIGHT OF PACKAGING ......................................................12
2.4 ENVIRONMENTAL CHARACTERISTICS................................................................13
2.5 CONFORMITY WITH STANDARDS AND DIRECTIVES ........................................13
2.6 ACCESSORIES .........................................................................................................13
2.7 EQUIPMENT CODING ..............................................................................................14
2.7.1 TG BIKE WITH NOT PIVOTING DISPLAY (OLD)...............................................14
2.7.2 TG BIKE WITH PIVOTING DISPLAY (NEW).......................................................14
2.8 SERIAL NUMBER STRUCTURE..............................................................................15
2.9 POSITION OF LABELS .............................................................................................16
2.9.1 TG BIKE WITH NOT PIVOTING DISPLAY (OLD)...............................................16
2.9.2 TG BIKE WITH NOT PIVOTING DISPLAY (OLD)...............................................17
2.10 WIRING DIAGRAM ....................................................................................................19
2.11 CABLES......................................................................................................................20
3. OPERATING PRINCIPLE AND COMPONENTS.............................................23
3.1 PRINCIPLE OF OPERATION SCHEME ..................................................................23
3.2 POWER SUPPLY.......................................................................................................23
3.3 HALL SENSOR...........................................................................................................23
3.4 WATT SENSOR BOARD ...........................................................................................24
3.5 RPM SENSOR BOARD .............................................................................................25
3.6 DISPLAY .....................................................................................................................25
3.6.1 DETAIL OF CONNECTORS .................................................................................25
3.6.2 CPU BOARD..........................................................................................................26
3.6.3 WI-FI MODULE......................................................................................................26
3.7 INFORMATION ABOUT BLUETOOTH CONNECTIONS........................................26
3.8 CHROMECAST (NOT SUPPLIED WITH TECHNOGYM BIKE EQUIPMENT)......27
3.9 LOGIN .........................................................................................................................27
4. INSTALLATION AND ELECTRICAL CONNECTION.......................................29
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4.1 PRE-INSTALLATION REQUIREMENTS..................................................................29
4.2 SHIPPING THE EQUIPMENT...................................................................................29
4.3 INSTALLING THE EQUIPMENT...............................................................................29
4.4 PLACE OF USAGE....................................................................................................29
4.5 ELECTRICAL CONNECTION ...................................................................................30
4.6 TURNING THE PRODUCT ON AND OFF ...............................................................31
4.7 MOVING THE EQUIPMENT......................................................................................32
4.8 STORING THE EQUIPMENT....................................................................................33
5. UNITY INTERFACE USEFUL INFO - SW&FW UPDATE................................35
5.1 ACCESSING THE MENU..........................................................................................35
5.2 UPDATE THE SW OF THE DISPLAY.......................................................................36
5.3 UPDATE THE FW OF THE WATT SENSOR BOARD .............................................37
6. TROUBLESHOOTING.......................................................................................39
6.1 PROCEDURE TO FOLLOW WHEN REPLACING COMPONENTS ......................39
6.1.1 REPLACING THE DISPLAY (HIGH-KIT) .............................................................39
6.1.2 REPLACING THE WATT SENSOR BOARD .......................................................39
6.1.3 REPLACING THE HALL SENSOR / BRAKE FRAME.........................................39
6.1.4 REPLACING A COMPONENT THAT INTERACTS WITH BRAKING SYSTEM
(E.G. KNOB, BRAKE CALLIPER, FLYWHEEL) ..................................................40
6.2 EQUIPMENT TESTING AFTER THE INTERVENTION OF TECHNICAL SERVICE
40
6.3 BRAKE CALIBRATION..............................................................................................41
6.3.1 WHEN MUST THE BRAKE CALIBRATION BE DONE?.....................................41
6.3.2 PROCEDURE ........................................................................................................41
6.3.2.1 MECHANICAL REGULATION OF THE BRAKE POSITION ..............................41
6.3.2.2 SOFT CALIBRATION OF THE BRAKE................................................................44
6.4 EQUIPMENT PARAMETERS (NOT APPLICABLE) ................................................46
6.5 ERROR CODE LIST (NOT APPLICABLE)...............................................................46
6.6 MESSAGE ON THE DISPLAY: ‘COM ERROR’........................................................47
6.7 NO RPM SIGNAL SHOWN ON THE DISPLAY........................................................50
6.8 WRONG RPM SIGNAL SHOWN ON THE DISPLAY ..............................................51
6.9 THE DISPLAY DOES NOT TURN ON......................................................................52
6.10 LACK OF PRECISION IN THE WATT VALUES SHOWN ON THE DISPLAY .......54
6.11 IT’S NOT POSSIBLE TO CONNECT THE HEART RATE MONITORS TO TG BIKE
LIVE ............................................................................................................................55
6.12 THE APPLE AIRPODS HEADPHONES CANNOT BE CONNECTED...................55
6.13 RANDOM ISSUES: THE TOUCH SCREEN DOESN’T FUNCTION RANDOMLY-
THE EQUIPMENT REBOOTS RANDOMLY - USB KEY IS NOT READ CORRECT-
LY ................................................................................................................................55
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7. EQUIPMENT CONFIGURATION (INSTALLATION WIZARD)........................57
7.1 INTRODUCTION........................................................................................................57
7.2 INSTALLATION WIZARD ..........................................................................................57
8. PROCEDURES FOR DISASSEMBLY-REASSEMBLY AND REPLACEMENT
OF COMPONENTS ...........................................................................................63
8.1 NECESSARY TOOLS................................................................................................63
8.2 EQUIPMENT REFERENCE ......................................................................................63
8.3 WARNING...................................................................................................................64
8.4 DISASSEMBLING PROCEDURES ..........................................................................64
8.5 DISASSEMBLING THE BRAKE CASINGS AND SIDE CASINGS.........................64
8.6 DISASSEMBLING THE RPM SENSOR BOARD.....................................................69
8.7 DISASSEMBLING THE DISPLAY GROUP..............................................................73
8.8 DISASSEMBLING THE NOT PIVOTING DISPLAY (OLD) .....................................76
8.9 DISASSEMBLING THE PIVOTING DISPLAY (NEW) .............................................79
8.10 REASSEMBLING THE PEDAL CRANK AND PEDAL.............................................87
9. TIGHTENING TORQUES - GREASES - ADHESIVES & SEALANTS - BELT
TENSIONING - ADJUSTMENTS ......................................................................89
9.1 ADJUSTMENTS AND REGULATION.......................................................................89
9.1.1 LEVELLING THE PRODUCT................................................................................89
9.1.2 BELT TENSION REGULATION ............................................................................90
9.1.3 PLAY REGULATION FOR VERTICAL REGULATIONS .....................................91
9.1.4 PLAY REGULATION FOR HORIZONTAL REGULATIONS................................93
9.2 TRANSMISSION BELT TENSIONING .....................................................................94
9.3 TIGHTENING TORQUES- GREASES - ADHESIVES & SEALANTS ....................95
9.3.1 PIVOTING DISPLAY SUPPORT ..........................................................................95
9.3.2 PEDAL ....................................................................................................................96
9.3.3 PEDAL CRANK......................................................................................................97
9.3.4 HANDLEBAR’S VERTICAL SLIDER....................................................................99
9.3.4.1 ADJUSTMENT HANDLE.......................................................................................99
9.3.4.2 PIPE......................................................................................................................101
9.3.5 FLYWHEEL ..........................................................................................................101
9.3.6 MAIN SHAFT .......................................................................................................102
10. PLANNED MAINTENANCE ............................................................................103
11. PRODUCT UPDATE ........................................................................................105
11.1 PIVOTING DISPLAY STARTING FROM D93TNL022000783...............................105
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12. LIST OF MODIFICATIONS .............................................................................107
12.1 REVISION 1.0...........................................................................................................107
12.2 REVISION 1.1...........................................................................................................107
12.3 REVISION 2.0...........................................................................................................107
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1. GENERAL WARNINGS
1.1 INTRODUCTION
Technogym After Sales Service, with the aim
-
erations in the correct manner.



Safety signs classied according to the relative seriousness of the potential hazards:
DANGER: INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT
AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. THIS SIGNAL WORD IS
TO BE LIMITED TO THE MOST EXTREME SITUATIONS.
WARNING: Indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may re-
sult in minor or moderate injury. It may also be used to alert against unsafe practices.
Signs applicable to equipment:
 

Detail regarding the operation in progress.
TECHNOGYM BIKE LIVE Technical Service Guide
Rev. 2.0
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1.2 USEFUL ADVICE
Technogym advises you to plan your technical assistance task in the following way:


-

󰀨




1.3 GENERAL REGULATIONS REGARDING SERVICE
WORK
1. 
2. 

3. 
4. 
5. 

6. 

7. 
WARNING: it is the responsibility of the technician delimit the areas of intervention
and safe operation.
1.3.1 PERSONAL PROTECTIVE EQUIPMENT

TECHNOGYM BIKE LIVE Technical Service Guide
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2. TECHNICAL SPECIFICATIONS
2.1 TECHNICAL DATA
Technical Data
Power supply 12V 5A
Power supply unit input 100÷240 Vac 50/60 Hz 2A
output 12V 5A
Noise level Less than 70 dB
Protection rating IP 20
Maximum weight of user 160 Kg (353 lbs)
Operating Temperature From +5°C to +35°C (41°F - 95°C)
Tab. 1
Only use the power supply provided with the product.
TECHNOGYM BIKE LIVE Technical Service Guide
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2.2 OVERALL DIMENSIONS AND WEIGHT OF
EQUIPMENT
Weight of the product 67 Kg (148 lbs)
Tab. 2
Fig. 1
2.3 DIMENSIONS AND WEIGHT OF PACKAGING
TECHNOGYM BIKE - D93TNLE
Packaging_From Technogym Production Line: CARTON_BOX
Length Height Width Gross Weight
110.80 cm 94.50 cm 25.80 cm About 77,00 Kg
Tab. 3
TECHNOGYM BIKE LIVE Technical Service Guide
Rev. 2.0
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TECHNOGYM BIKE - D93TNLH
Packaging_From Technogym Production Line: CARTON_BOX
Length Height Width Gross Weight
110.80 cm 94.50 cm 25.80 cm About 80,00 Kg
Tab. 4
2.4 ENVIRONMENTAL CHARACTERISTICS
Temperature In operation Between +10°C and +25°C
In storage Between -10°C and 70°C
Humidity In operation Between 20% and 90%
In storage Between 20% and 90%
Tab. 5
2.5 CONFORMITY WITH STANDARDS AND
DIRECTIVES
For details about the directives, regulations covered by the equipment and certications /
Declarations of Conformity, contact Technogym Technical Support Service.
2.6 ACCESSORIES
For details, refer to Marketing material.
TECHNOGYM BIKE LIVE Technical Service Guide
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2.7 EQUIPMENT CODING
2.7.1 TG BIKE WITH NOT PIVOTING DISPLAY (OLD)
Characters Description Values and meaning
1,2 Line D9
3, Equipment 3 = TECHNOGYM BIKE
4, Model T= Standard
5, Power N= None
6, Display; L= Live
7, Size E= Standard
H= Hight
8Weights 1 = 1.5 Kg
2 = 2.5 Kg
9,10 Frame color HD = Dark Pearl Grey
11,12, Saddle 02 = Velo Black
13,14 Casing Colour NR = Black
15 Packaging 2= Overseas
16 Localization & Power Supply A = Standard + Australian Plug
J = Standard + Japanese Plug
K = Standard + UK Plug
S = Standard + European Plug
U = Standard + American Plug
Z = Isreal + European Plug
Tab. 6
2.7.2 TG BIKE WITH PIVOTING DISPLAY (NEW)
Characters Description Values and meaning
1,2 Line D9
3, Equipment 3 = TECHNOGYM BIKE
4, Model T= Standard
5, Power N= None
6, Display; L= Live
TECHNOGYM BIKE LIVE Technical Service Guide
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Characters Description Values and meaning
7, Size S= Standard PIVOT
X= XL PIVOT
8Weights 1 = 1.5 Kg
2= 2.5 Kg
9,10 Frame color FS = Dark Pearl Grey
11,12, Saddle 02 = Velo Black
13,14 Casing Colour NR = Black
15 Packaging 2= Overseas
16 Localization & Power Supply A = Standard + Australian Plug
B= Standard + Brazilian Plug
J = Standard + Japanese Plug
K = Standard + UK Plug
S = Standard + European Plug
U = Standard + American Plug
Z = Isreal + European Plug
Tab. 7
2.8 SERIAL NUMBER STRUCTURE
The Serial Number is made up of alphanumeric characters as follows:
Characters Description Values and meaning
1,2,3,4,5,6,7,8 Type of product, D93 = TECHNOGYM BIKE
T = Standard
N= None
L= Live
0 = Standard Localization
Z = Israeli Localization
9,10, Year of production; 21
11, Production site 0
12,13,14,15,16 Progressive. 00001
Tab. 8
Example of SN: D93TNL021000301
TECHNOGYM BIKE LIVE Technical Service Guide
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2.9 POSITION OF LABELS
2.9.1 TG BIKE WITH NOT PIVOTING DISPLAY (OLD)
1
2
Fig. 2
(1): Label with warning label:
Fig. 3
TECHNOGYM BIKE LIVE Technical Service Guide
Rev. 2.0
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(2): Label with serial number:
TECHNOGYM BIKE Model: D93LNUE0
S/N D93LNUE018000116 10/18
FCCID: Z64 - WL18DBMOD
12V⎓5A
Maximum User’s weight: 160 kg
Class: S EN ISO 20957-1 EN 957-10
The equipment must be used in a
supervised environment
Made in Italy
Technogym S.p.A. via Calcinaro 2861, Cesena (FC) - Italy
Massage and Exercise Machines: 2AD3
Fig. 4
2.9.2 TG BIKE WITH NOT PIVOTING DISPLAY (OLD)
Fig. 5
TECHNOGYM BIKE LIVE Technical Service Guide
Rev. 2.0
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(1): Label with warning label:
Fig. 6
(2): Label with serial number:
TECHNOGYM BIKE LIVE Technical Service Guide
Rev. 2.0
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2.10 WIRING DIAGRAM
Block Diagram TECHNOGYM BIKE LIVE
PATCH
CONNECT.
POWER SUPPLY 12Vdc 5A
JACK 12Vdc
0WCU1069xx
0WCU1068xx
0WCU1420xx
WATT SENSOR BOARD
HALL SENSOR
RPM SENSOR BOARD
DISPLAY UNITY BOARD 21" LIVE
0WCU1417xx
(0WCU1421xx vers. XL)
0WCU1422xx:
0WCU1365xx
NFC/BLE BOARD
PATCH
CONNECT.
PATCH PATCH
CONNECT. CONNECT.
Fig. 7
TECHNOGYM BIKE LIVE Technical Service Guide
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2.11 CABLES
The colour of the cables may change: in particular, refer to the Pin Out.
The cable 0WCU1364 is part of the Hall Sensor 0WCU1365. It is not a separate cable.
0WCU1422AAxx: GymKit Cable (*)
CPU Board
6x2 pin Signal Colour GymKit Board
12x1 pin
1+5Vdc_NFC Red 1
2dgnd (NFC) Black 8
3rs232_NFC_TX Brown 2
4rs232_NFC_RX White 3
5- - -
6- - -
7rs232_NFC_VEN Yellow 4
8rs232_NFC_IRQ Blue 5
9NFC_SCL Grey 6
10 NFC_SDA Green 7
11 - - -
12 - - -
Tab. 9
(*): on the release date of the manual, It is not possible to connect Apple Watch to the Technogym
bike
0WCU1365xx: Watt Sensor Board Cable
Watt Sensor Board
3x1 pin Signal Colour Hall Sensor
1 AD_In Brown to Hall Sensor
2 GND Black to Hall Sensor
3 VCC Red to Hall Sensor
Tab. 10
TECHNOGYM BIKE LIVE Technical Service Guide
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