Technogym Kinesis Station User manual

KINESIS STATION
REV.4.2

The information contained in this manual is intended for QUALIFIED TECHNICIANS who have
completed a specific TECHNOGYM training course and are authorized to perform machine start-up
and adjustment procedures as well as extraordinary maintenance or repairs which require a thorough
knowledge of the machine, its operation, its safety devices and working procedures.
CAREFULLY READ THE INFORMATION CONTAINED IN
THIS MANUAL BEFORE PERFORMING ANY MAINTENANCE
PROCEDURES ON THE MACHINE
DANGEROUS VOLTAGES
EVEN WITH THE
MACHINE OFF
NOTE
The information contained in this document is subject to change without notice.
Technogym does not guarantee this documentation in any way. Technogym shall not be held
responsible for any errors contained in this manual and declines all liability for accidents or
damages resulting from the supply, characteristics or use of this manual.
This document contains proprietary information that is protected by copyright. All rights reserved.
No part of this document may be photocopied, reproduced or translated into another language
without the prior written consent of Technogym.
The Technogym™ trademark is property of Technogym S.p.A.
The Kinesis Station™ trademark is property of Technogym S.p.A.

KINESIS STATION: Service & Maintenance manual - rev. 4.2
Page i
Contents
1. GENERAL NOTICES.............................................................................................................................................1.1
1.1. INTRODUCTION...................................................................................................................................................1.1
1.2. RECOMMENDATIONS ..........................................................................................................................................1.1
1.3. GENERAL RULES FOR REPAIR PROCEDURES ........................................................................................................1.2
2. TECHNICAL CHARACTERISTICS....................................................................................................................2.1
2.1. PRODUCT CODES ................................................................................................................................................2.1
2.2. SERIAL NUMBER STRUCTURE .............................................................................................................................2.2
2.3. AMBIENT SPECIFICATIONS..................................................................................................................................2.3
2.4. CONFORMITY TO REGULATIONS..........................................................................................................................2.3
2.5. COLOUR OPTION .................................................................................................................................................2.3
2.6. MECHANICAL CHARACTERISTICS........................................................................................................................2.5
2.6.1. MH15 - Overhead Press......................................................................................................................2.5
2.6.2. MH20 - Press.......................................................................................................................................2.6
2.6.3. MH30 – High Pull...............................................................................................................................2.7
2.6.4. MH65 – Core.......................................................................................................................................2.8
2.6.5. MH67 – Step........................................................................................................................................2.9
2.6.6. MH95 - Low Pull...............................................................................................................................2.10
2.7. PACKING DIMENSIONS EUROPE AND OVERSEAS............................................................................................2.11
3. MOVING AND INSTALLING THE MACHINES...............................................................................................3.1
3.1. SPECIFICATIONS AND REQUIREMENTS.................................................................................................................3.1
3.2. UNPACKING INSTRUCTIONS................................................................................................................................3.1
3.3. LIFTING AND MOVING .........................................................................................................................................3.2
3.4. SECURING THE EQUIPMENT.................................................................................................................................3.3
4. ACCESSORIES........................................................................................................................................................4.1
4.1. NFC CONNECTIVITY...........................................................................................................................................4.1
4.2. A0000526: POWER MODE..............................................................................................................................4.2
4.3. A0000551: BACK TO BACK CONNECTION......................................................................................................4.3
4.4. A0000564: FLOOR FIXING KIT ............................................................................................................................4.4
4.5. A0000661: BACK SECURING SET........................................................................................................................4.5
4.6. A0000662: IN LINE SECURING SET .....................................................................................................................4.5
4.7. WHAT TO ORDER TO AUGMENT THE WEIGHT STACK ...........................................................................................4.6
5. HOW TO DISASSEMBLE THE…........................................................................................................................5.1
5.1. FOR ALL EQUIPMENT….......................................................................................................................................5.1
5.1.1. Disassembling the rear handles ..........................................................................................................5.1
5.1.2. Disassembling the rear guard .............................................................................................................5.2
5.1.3. Disassembling the front guard ............................................................................................................5.4
5.1.4. Disassembling the central guard.........................................................................................................5.5
5.1.5. Disassembling the rear foot.................................................................................................................5.6
5.1.6. Disassembling the Weight stack ..........................................................................................................5.7
5.1.7. Disassembling the handle and the cable ...........................................................................................5.11
5.1.8. Disassembling arms and rotating pulley...........................................................................................5.12
5.1.9. Disassembling the pulleys .................................................................................................................5.14
5.2. PRESS 5.15
5.2.1. Disassembling the seat ......................................................................................................................5.15
5.2.2. Disassembling the back-rest..............................................................................................................5.16
5.3. OVERHEAD PRESS -CORE...........................................................................................................................5.17
5.3.1. Disassembling the adjustable seat.....................................................................................................5.17
5.4. LOW PULL .....................................................................................................................................................5.20

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5.4.1. Disassembling the arms.....................................................................................................................5.20
5.5. HIGH PULL ....................................................................................................................................................5.21
5.5.1. Disassembling the knee upholstery rest group..................................................................................5.21
5.5.2. Disassembling the rollers adjusting system.......................................................................................5.22
5.5.3. Disassembling the seat ......................................................................................................................5.25
5.6. CORE 5.26
5.6.1. Disassembling Shoulder-rest Belt......................................................................................................5.26
5.7. STEP 5.28
5.7.1. Disassembling the mobile footboard.................................................................................................5.28
5.7.2. Disassembling the handles and its cable...........................................................................................5.29
5.7.3. Disassembling the handle and the cable ...........................................................................................5.30
5.7.4. Disassembling the rotating pulley group...........................................................................................5.31
5.7.5. Disassembling the footboard front column........................................................................................5.32
5.7.6. Disassembling the footboard column components............................................................................5.34
5.7.7. Disassembling lower footboard guard and cable pulley...................................................................5.41
6. WHAT IF ….............................................................................................................................................................6.1
6.1. THE WEIGHT STACK DOES NOT SLIDE SMOOTHLY................................................................................................6.1
6.2. THE WEIGHT STACK CABLE IS NOT IN TENSIONED................................................................................................6.2
6.3. THE MACHINE IS NOT FLAT .................................................................................................................................6.3
6.4. ADJUSTING THE FOOTBOARD ..............................................................................................................................6.4
6.4.1. Adjusting the footboard sliding ...........................................................................................................6.4
6.4.2. Adjusting the footboard sliding ...........................................................................................................6.5
6.4.3. Adjust the footboard feet .....................................................................................................................6.6
7. CABLES....................................................................................................................................................................7.1
7.1. WEIGHT STACK CABLE LENGTH (FOR EACH WEIGH STACK).................................................................................7.1
7.2. ROUTING OF THE CABLES....................................................................................................................................7.2
7.2.1. MH15 – OVERHEAD PRESS..............................................................................................................7.2
7.2.2. MH20 – PRESS ...................................................................................................................................7.3
7.2.3. MH30 – HIGH PULL..........................................................................................................................7.4
7.2.4. MH65 – Core.......................................................................................................................................7.5
7.2.5. MH67 – Step/Squat..............................................................................................................................7.6
7.2.6. MH95 – LOW PULL............................................................................................................................7.7
8. SCHEDULED MAINTENANCE ...........................................................................................................................8.1
9. TOOLS TO USE ......................................................................................................................................................9.1

KINESIS STATION: Service & Maintenance manual - rev. 4.2
Page 1.1
1. GENERAL NOTICES
1.1. INTRODUCTION
This document is reserved for Technogym Service technicians, and is intended to provide
authorized personnel with the necessary information to correctly carry out repairs and maintenance.
A thorough knowledge of the technical information contained in this manual is essential for
completing the professional training of the operator.
In order to facilitate consultation, the paragraphs are accompanied by schematic drawings which
illustrate the procedure being described.
This manual contains notices and symbols which have a specific meanings:
WARNING: non observance may result in accident or injury.
CAUTION: non observance may cause damage to the machine.
Information about the operation in progress.
Observation about the operation in progress.
1.2. RECOMMENDATIONS
Technogym recommends the following steps for planning repair procedures:
•Carefully evaluate the customer’s description of the machine malfunction and ask all the
necessary questions to clarify the symptoms of the problem.
•Clearly diagnose the causes of the problem. This manual provides the fundamental theoretical
basis, which must then be integrated by personal experience and attendance at the training
courses periodically offered by Technogym.
•Rationally plan the repair procedure so as to minimize the downtime necessary for procuring
spare parts, preparing tools, etc.
•Access the component to be repaired, avoiding any unnecessary operations. In this regard it will
be useful to refer to the disassembly sequence described in this manual.

KINESIS STATION: Service & Maintenance manual - rev. 4.2
Page 1.2
1.3. GENERAL RULES FOR REPAIR PROCEDURES
1. Always mark any parts or positions which may be confused with each other at the time of
reassembly.
2. Use original Technogym spare parts and lubricants of the recommended brands.
3. Use special tools where specified.
4. Consult the Technical Newsletters, which may contain more up-to-date information on
adjustments and maintenance than those contained in this manual.
5. Before starting the repair procedure, make sure that the recommended tools are available and in
good condition.
6. For the procedures described in this manual, use only the specified tools.
The tool sizes quoted in this manual are expressed in mm.

KINESIS STATION: Service & Maintenance manual - rev. 4.2
Page 2.1
2. TECHNICAL CHARACTERISTICS
2.1. PRODUCT CODES
The Kinesis Station, machine code is a sequence of 15 alphanumeric characters arranged as follows:
Characters
Description
Key to values
1,2,
Line,
MH = Kinesis Station
3,4, Equipment code,
15 = Overhead Press
20 = Press
30 = High Pull
65 = Core Station
67 = Step/Squat
95 = Low Pull
5, Weight stack configuration,
0= Standard weight stack
4= Enhanced weight stack +40Kg
5= Enhanced weight stack +50Kg
7= Enhanced weight stack +70Kg
6, Certification,
E= CE
M= MED
-
-
-
7,8, Frame colour,
AC = Brilliant Aluminium
BW = Carbon Grey (*)
9,10, Upholstery colour,
00 = None
1A = Black with contrast stitching
6A = Black
3A = Bordeaux
4A = Red
5A = Aviation blue
7A = Grey
9A = Mocha (*)
11,12, Plastics colour,
GG = Grey
GZ = Dark Grey
13,14, Covering guards colour,
BG = Dark Grey
CW = Carbon Grey (*)
15. Packaging.
K= Europe Packaging - Kg
L= Overseas Packaging - Lb
S= Overseas Packaging - Kg
(*) The colour variants “BW”, “9A” and “CW” must be mandatory combined together in the
ARTIS® configuration.
It follows in the next page …

KINESIS STATION: Service & Maintenance manual - rev. 4.2
Page 2.2
For example, a possible product code would be:
MH150E-AC1AGGBGK
MH 15 0 E - AC 1A GG BG K
Equipment tipe: KINESIS STATION
Model: Overhead Press
Weight stack configuration: Standard
Certification: CE
-
Frame colour: Brilliant Alluminium
Upholstery colour: Darck with contrast
stitching
Plastics colour: Grey
Guard colour: Darck Grey
Packaging: Europe Packaging - Kg
2.2. SERIAL NUMBER STRUCTURE
The Serial Number, consists of 14 alphanumeric characters arranged as follows:
Characters
Description
key to values
1,2,3,4,5,6, Product type,
MH = Kinesis Station
15 = Overhead Press
20 = Press
30 = High Pull
65 = Core Station
67 = Step/Squat
95 = Low Pull
0= Standard weight stack
4= Enhanced weight stack +40Kg
5= Enhanced weight stack +50Kg
7,8,
Year of production,
10 = 2010
9,10,11,12,13,14.
Progressive.
000001
For example, a possible product code would be:
MH15010000001

KINESIS STATION: Service & Maintenance manual - rev. 4.2
Page 2.3
2.3. AMBIENT SPECIFICATIONS
Temperature
Operating
to 5° a 35° C
Storage
to -20 a 55° C
Humidity
Operating
to 30% a 80% non-condensing
Storage
to 5% a 85% non-condensing
2.4. CONFORMITY TO REGULATIONS
The machine conforms to the following directives:
Directive
Europe
USA
Medical equipment
directive
93/42/CE -
Equipment safety
EN 957-1
EN 957-2
EN 957-4
-
2.5. COLOUR OPTION
The following table shows the possible combinations for ordering the line machines:
STANDARD CONFIGURATION:
Frame Guard Plastic
Standard
Upholstery
AC: Brilliant
Aluminium
BG: Dark Grey GG: Grey
1A: Black with
contrast stitching
Upholstery variants:
6A: Black 3A: Bordeaux 4A: Red
5A: Aviation
blue
7A: Grey

KINESIS STATION: Service & Maintenance manual - rev. 4.2
Page 2.4
ARTIS CONFIGURATION:
Frame Guard Plastic
Standard
Upholstery
BW: Carbon Grey
CW: Carbon Grey
GZ: Dark Grey
9A: Mocha

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Page 2.5
2.6. MECHANICAL CHARACTERISTICS
2.6.1. MH15 -OVERHEAD PRESS
MH15 - OVERHEAD PRESS
Dimensions (L x W x H)
1400mm x 1190mm x 1450mm
55,2” x 46,8” x 57”
Equipment overall weight
260Kg – 572lb
Standard weight stack
40Kg – 88lb (for each weight stack)
Enhanced weight stack
60Kg – 132lb (for each weight stack)
Seat adjustment
From 1 to 9

KINESIS STATION: Service & Maintenance manual - rev. 4.2
Page 2.6
2.6.2. MH20 -PRESS
MH20 - PRESS
Dimensions (L x W x H)
1280mm x 1190mm x 1520mm
47,3” x 46,8” x 59,9”
Equipment overall weight
290Kg – 638lb
Standard weight stack
70Kg – 154lb (for each weight stack)
Enhanced weight stack
95Kg – 209lb (for each weight stack)
Seat adjustment
NO

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Page 2.7
2.6.3. MH30 –HIGH PULL
MH30 – HIGH PULL
Dimensions (L x W x H)
1280mm x 1650mm x 1870mm
47,3” x 65” x 73,6”
Equipment overall weight
320Kg – 704lb
Standard weight stack
70Kg – 154lb (for each weight stack)
Enhanced weight stack
95Kg – 209lb (for each weight stack)
Seat adjustment
NO

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Page 2.8
2.6.4. MH65 –CORE
MH65 - CORE
Dimensions (L x W x H)
1280mm x 1180mm x 2000mm
50” x 46,5” x 79”
Equipment overall weight
315Kg – 693lb
Standard weight stack
(Crunch Side)
87,5Kg – 193lb
(Rotation Side)
55Kg – 121lb
Enhanced weight stack
(Crunch Side)
107,5Kg – 237lb
(Rotation Side)
75Kg – 165lb
Seat adjustment
Off 1-3, 4-6, 7-9

KINESIS STATION: Service & Maintenance manual - rev. 4.2
Page 2.9
2.6.5. MH67 –STEP
MH67 - STEP
Dimensions (L x W x H)
1280mm x 1700mm x 1450mm
50” x 67” x 57”
Equipment overall weight
320kg – 705lb
Standard weight stack
60Kg – 132lb (for each weight stack)
Enhanced weight stack
95kg x 209lb (for each weight stack)

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Page 2.10
2.6.6. MH95 -LOW PULL
MH95 - LOW PULL
Dimensions (L x W x H)
1280mm x 1650mm x 1450mm
47,3” x 65” x 57”
Equipment overall weight
310Kg – 682lb
Standard weight stack
70Kg – 154lb (for each weight stack)
Enhanced weight stack
95Kg – 209lb (for each weight stack)
Seat adjustment
NO

KINESIS STATION: Service & Maintenance manual - rev. 4.2
Page 2.11
2.7. PACKING DIMENSIONS EUROPE AND OVERSEAS
Model Equipment
Cod.
Outside box
dimensions
(L)
Outside box
dimensions
(W)
Outside box
dimensions
(H) Weight (kg)
Press
MH200E
1750mm
1370mm
790mm
298Kg
Overhead Press
MH150E
1750mm
1370mm
790mm
254Kg
Low Pull
MH950E
1750mm
1370mm
790mm
303Kg
Core
MH650E
1750mm
1370mm
790mm
317Kg
Step/Squat
MH670E
1750mm
1370mm
870mm
320kg
High Pull
MH300E
1750mm
1370mm
870mm
318Kg

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