Technogym Run Excite 500 User manual

S ERVICE & MAINTENANCE MANUAL
R EV . 1.5

The information contained in this manual is intended for QUALIFIED TECHNICIANS who have
completed a specific TECHNOGYM training course and are authorized to perform machine start-
up and adjustment procedures as well as extraordinary maintenance or repairs which require a
thorough knowledge of the machine, its operation, its safety devices and working procedures.
CAREFULLY READ THE INFORMATION CONTAINED IN
THIS MANUAL BEFORE PERFORMING ANY MAINTENANCE
PROCEDURES ON THE MACHINE
DANGEROUS VOLTAGES
PRESENT
NOTE
The information contained in this document is subject to change without notice.
Technogym does not guarantee this documentation in any way. Technogym shall not be held
responsible for any errors contained in this manual and declines all liability for accidents or
reproduced or translated into another language
The Run Excite™ trademark is property of Technogym S.p.A.
damages resulting from the supply, characteristics or use of this manual.
This document contains proprietary information that is protected by copyright. All rights reserved.
No part of this document may be photocopied,
without the prior written consent of Technogym.
The Technogym™ trademark is property of Technogym S.p.A.

RUN EXCITE: Service & Maintenance Manual - rev. 1.5
Contents
1. GENERAL NOTICES...........................................................................................................................................1.1
1.1. I NTRODUCTION .............................................................................................................................................. 1.1
1.2. R ECOMMENDATIONS ..................................................................................................................................... 1.1
1.3. G ENERAL RULES FOR REPAIR PROCEDURES .................................................................................................... 1.2
2. TECHNICAL CHARACTERISTICS..................................................................................................................2.1
2.1. A VAILABLE VERSIONS ................................................................................................................................... 2.1
2.2. M ECHANICAL CHARACTERISTICS ................................................................................................................... 2.1
2.3. E LECTRICAL CHARACTERISTICS ..................................................................................................................... 2.2
2.4. C ONFORMITY REGULATIONS .......................................................................................................................... 2.2
2.5. A MBIENT SPECIFICATIONS ............................................................................................................................. 2.3
2.6. P RODUCT CODES ............................................................................................................................................ 2.3
2.7. W IRING DIAGRAM .......................................................................................................................................... 2.5
2.7.1. 900 model .......................................................................................................................................2.5
2.7.1.1. EU 220 VAC lower assembly.....................................................................................................................................2.5
2.7.1.2. UL 220 VAC lower assembly.....................................................................................................................................2.6
2.7.1.3. UL 110 VAC lower assembly.....................................................................................................................................2.6
2.7.1.4. Upper assembly: LED version ....................................................................................................................................2.7
2.7.1.5. Upper assembly: Wellness TV version.......................................................................................................................2.8
2.7.2. 700 model .......................................................................................................................................2.9
2.7.2.1. EU 220 VAC lower assembly.....................................................................................................................................2.9
2.7.2.2. UL 220 VAC lower assembly...................................................................................................................................2.10
2.7.2.3. UL 110 VAC Lower assembly..................................................................................................................................2.10
2.7.2.4. Upper assembly, LED version ..................................................................................................................................2.11
2.7.2.5. Upper assembly: Wellness TV version.....................................................................................................................2.12
2.7.3. 500 model .....................................................................................................................................2.13
2.7.3.1. EU 220 VAC lower assembly...................................................................................................................................2.13
2.7.3.2. UL 220 VAC lower assembly...................................................................................................................................2.14
2.7.3.3. UL 110 VAC Lower assembly..................................................................................................................................2.14
2.7.3.4. Upper assembly, LED version ..................................................................................................................................2.15
2.8. W IRING ........................................................................................................................................................ 2.16
3. PRINCIPLES OF OPERATION..........................................................................................................................3.1
3.1. B LOCK DIAGRAM ........................................................................................................................................... 3.1
3.1.1. Display boards................................................................................................................................3.1
3.1.1.1. 500 LED model ...........................................................................................................................................................3.1
3.1.1.2. 700 / 900 LED models ................................................................................................................................................3.2
3.1.1.3. 700E / 900E models (Wellness TV )...........................................................................................................................3.4
3.1.2. CSafe Board....................................................................................................................................3.6
3.1.3. TGS/Smart Card Board..................................................................................................................3.6
3.1.4. Hand sensor Board.........................................................................................................................3.6
3.1.5. Cardio receiver...............................................................................................................................3.6
3.1.6. Joystick ...........................................................................................................................................3.7
3.1.7. Emergency Switch...........................................................................................................................3.7
3.1.8. Relay...............................................................................................................................................3.7
3.1.9. Inverter ...........................................................................................................................................3.7
3.1.10. Belt motor.......................................................................................................................................3.8
3.1.11. Power supply Board .......................................................................................................................3.8
3.1.12. Download Board ............................................................................................................................3.8
3.1.13. Elevation + Cut-out Board.............................................................................................................3.9
3.1.14. Elevation motor ............................................................................................................................3.11
3.1.15. Autotransformer............................................................................................................................3.11
3.1.16. Limit switch...................................................................................................................................3.11
3.2. T READ BELT MOTOR DRIVE .......................................................................................................................... 3.12
3.2.1. Mechanics.....................................................................................................................................3.12
3.2.2. Controls........................................................................................................................................3.12
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3.2.3. The signals involved .....................................................................................................................3.13
3.3. E LEVATION MOTOR DRIVE ........................................................................................................................... 3.14
3.3.1. Mechanics.....................................................................................................................................3.14
3.3.2. Control..........................................................................................................................................3.14
3.3.3. The reset procedure......................................................................................................................3.15
3.3.4. The signals involved .....................................................................................................................3.15
3.4. E MERGENCY STOP MANAGEMENT ................................................................................................................ 3.17
3.4.1. Control..........................................................................................................................................3.17
3.4.2. The signals involved .....................................................................................................................3.18
4. ACCESSORIES .....................................................................................................................................................4.1
4.1. C ARDIO THEATER CONNECTION ..................................................................................................................... 4.1
4.2. PC LINK FOR PROGRAMMING ......................................................................................................................... 4.1
4.3. P ROGRAMMING PLUG FOR CS AFE BOARD ...................................................................................................... 4.2
4.4. C ABLE FOR EXCHANGING TV CHANNEL TUNING DATA BETWEEN TWO MACHINES ......................................... 4.2
4.5. M ONITOR PLUG FOR CS AFE PORT .................................................................................................................. 4.3
4.6. W ELLNESS TV UPGRADE KIT ......................................................................................................................... 4.4
4.6.1. Installation procedure ....................................................................................................................4.5
5. INSTALLATION INSTRUCTIONS....................................................................................................................5.1
5.1. S PECIFICATIONS AND REQUIREMENTS ............................................................................................................ 5.1
5.2. S PECIFICATIONS AND REQUIREMENTS TO INSTALL A W ELLNESS TV MACHINE .............................................. 5.1
5.3. I NSTALLATION ............................................................................................................................................... 5.2
5.4. F IRST POWER - ON ........................................................................................................................................... 5.2
6. TROUBLESHOOTING ........................................................................................................................................6.1
6.1. T ROUBLESHOOTING SERVICE MENU FOR 700 AND 900 MODELS .................................................................... 6.2
6.1.1. Automatic Tests...............................................................................................................................6.3
6.1.1.1. I2C Device Test...........................................................................................................................................................6.3
6.1.1.2. UpDown Test ..............................................................................................................................................................6.3
6.1.1.3. Inverter Test ................................................................................................................................................................6.4
6.1.1.4. LED Test (not on 700E and 900E models).................................................................................................................6.4
6.1.1.5. Serial Ports Test...........................................................................................................................................................6.4
6.1.1.6. Test Result...................................................................................................................................................................6.4
6.1.1.7. Reset Result.................................................................................................................................................................6.5
6.1.2. Manual Test....................................................................................................................................6.5
6.1.2.1. Man. Keyboard Test....................................................................................................................................................6.5
6.1.2.2. Man. Inverter Test .......................................................................................................................................................6.5
6.1.2.3. Man. UpDown Test .....................................................................................................................................................6.5
6.2. T ROUBLESHOOTING SERVICE MENU FOR 500 MODEL ..................................................................................... 6.6
6.2.1. Automatic Tests...............................................................................................................................6.7
6.2.1.1. I2C Device Test...........................................................................................................................................................6.7
6.2.1.2. UpDown Test ..............................................................................................................................................................6.7
6.2.1.3. Inverter Test ................................................................................................................................................................6.7
6.2.1.4. LED Test .....................................................................................................................................................................6.8
6.2.1.5. Serial Ports Test...........................................................................................................................................................6.8
6.2.1.6. Test Result...................................................................................................................................................................6.8
6.2.1.7. Reset Result.................................................................................................................................................................6.9
6.2.2. Manual Test....................................................................................................................................6.9
6.2.2.1. Man. Keyboard Test....................................................................................................................................................6.9
6.3. T HE ENCODER DOES NOT WORK PROPERLY .................................................................................................. 6.10
6.4. T HE DISPLAY FAILS TO ILLUMINATE ............................................................................................................. 6.11
6.5. T HE W ELLNESS TV DISPLAY FAILS TO ILLUMINATE .................................................................................... 6.16
6.6. N O AUDIO SOUND ........................................................................................................................................ 6.22
6.7. N O TV PICTURE ........................................................................................................................................... 6.23
6.8. T HE RADIO DOES NOT PLAY ......................................................................................................................... 6.25
6.9. “EMERGENCY STOP” MESSAGE ON THE DISPLAY ................................................................................... 6.27
6.10. “THE EQUIPMENT IS BLOCKED” MESSAGE ON THE DISPLAY .............................................................. 6.30
6.11. T HE INVERTER IS OFF ................................................................................................................................... 6.31
6.12. I NVERTER ERROR ......................................................................................................................................... 6.34
6.12.1. The inverter display shows OH.....................................................................................................6.36
6.12.2. The inverter display shows OC - OLi - OLm - Ot - OCH - MST..................................................6.37

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6.12.3. The inverter display shows UU.....................................................................................................6.39
6.12.4. The inverter display shows OU.....................................................................................................6.41
6.12.5. The inverter display shows EF .....................................................................................................6.42
6.12.6. The inverter display shows OLr....................................................................................................6.44
6.13. “SPEED ERROR” MESSAGE ON THE DISPLAY ............................................................................................ 6.45
6.14. T READ BELT MOTOR IS JERKING ................................................................................................................... 6.47
6.15. “GRADIENT NOT WORKING” MESSAGE ON THE DISPLAY ..................................................................... 6.48
6.16. T HE ELEVATION DOES NOT GO DOWN .......................................................................................................... 6.52
6.17. T HE MACHINE DOES NOT READ THE TGS /S MART C ARD ................................................................................ 6.54
6.18. T HERE IS NO HEART RATE SIGNAL ................................................................................................................ 6.56
6.18.1. Telemetric receiver HFU..............................................................................................................6.56
6.18.2. OwnZone telemetric receiver........................................................................................................6.57
6.18.3. Hand sensor..................................................................................................................................6.59
6.19. T HE TELEMETRIC HR SIGNAL IS INCORRECT ................................................................................................. 6.60
7. DISASSEMBLY OF COMPONENTS.................................................................................................................7.1
7.1. D ISASSEMBLING THE DISPLAY ....................................................................................................................... 7.1
7.2. D ISASSEMBLING THE CIRCUIT BOARDS OF THE DISPLAY ................................................................................ 7.2
7.2.1. 700 / 900 LED versions..................................................................................................................7.2
7.2.2. 700E / 900E Wellness TV versions.................................................................................................7.4
7.2.3. 500 LED version.............................................................................................................................7.7
7.3. D ISASSEMBLING THE HAND SENSOR BOARD AND THE CSAFE BOARD ............................................................. 7.8
7.4. D ISASSEMBLING THE KEYBOARD ................................................................................................................. 7.10
7.4.1. 700 / 900 LED versions................................................................................................................7.10
7.4.2. 700E / 900E Wellness TV versions...............................................................................................7.11
7.4.3. 500 LED version...........................................................................................................................7.13
7.5. D ISASSEMBLING THE DISPLAY FAN .............................................................................................................. 7.14
7.6. D ISASSEMBLING THE EMERGENCY BUTTON ................................................................................................. 7.15
7.7. D ISASSEMBLING THE CARDIO RECEIVER ...................................................................................................... 7.16
7.8. D ISASSEMBLING THE SENSORS ..................................................................................................................... 7.18
7.9. D ISASSEMBLING THE MOTOR GUARD ........................................................................................................... 7.19
7.10. D ISASSEMBLING THE MOTOR COMPARTMENT FAN AND THE LIMIT SWITCH .................................................. 7.20
7.11. D ISASSEMBLING THE ELECTRICAL BOX ........................................................................................................ 7.21
7.12. D ISASSEMBLING THE ELECTRONICS BOARDS ............................................................................................... 7.22
7.13. D ISASSEMBLING THE INVERTER ................................................................................................................... 7.24
7.14. D ISASEMBLING THE TREAD BELT MOTOR ENCODER ..................................................................................... 7.25
7.14.1. HEDR encoder..............................................................................................................................7.25
7.14.2. ELTRA encoder.............................................................................................................................7.26
7.14.2.1. eassembling the same encoder................................................................................................................................7.27 R
7.14.2.2. Assembling a new encoder........................................................................................................................................7.27
7.15. D ISASSEMBLING THE TREAD BELT MOTOR ................................................................................................... 7.29
7.16. D ISASSEMBLING THE ELEVATION MOTOR .................................................................................................... 7.30
7.17. D ISASSEMBLING THE TREAD BELT GROUP .................................................................................................... 7.31
7.18. D ISASSEMBLING THE JOYSTICKS .................................................................................................................. 7.35
7.19. D ISASSEMBLING THE AUTOTRASFORMER ..................................................................................................... 7.37
8. ADJUSTMENTS....................................................................................................................................................8.1
8.1. T ENSIONING A NEW TREAD BELT ................................................................................................................... 8.1
8.2. T ENSIONING A USED TREAD BELT .................................................................................................................. 8.2
8.3. C ENTERING THE TREAD BELT ......................................................................................................................... 8.3
8.4. H EIGHT OF RUNNING DECK TABLE ................................................................................................................. 8.5
8.5. A LIGNING THE TREAD - BELT MOTOR DRIVE - BELT ........................................................................................... 8.6
8.6. P OSITION OF THE LIMIT SWITCH ..................................................................................................................... 8.7
9. MACHINE CONFIGURATION..........................................................................................................................9.1
9.1. U SER MENU CONFIGURATION FOR 700 AND 900 MODELS .............................................................................. 9.1
9.1.1. Language........................................................................................................................................9.1
9.1.2. Change message language .............................................................................................................9.2
9.1.3. Distance..........................................................................................................................................9.2
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9.1.4. Priority setting................................................................................................................................9.2
9.1.5. Maximum exercise time ..................................................................................................................9.3
9.1.6. Pause time ......................................................................................................................................9.3
9.1.7. Modifiable target heart rate ...........................................................................................................9.3
9.1.8. Enable TGS.....................................................................................................................................9.4
9.1.9. Enable keyboard.............................................................................................................................9.4
9.1.10. Enable custom messages ................................................................................................................9.4
9.1.11. Edit messages .................................................................................................................................9.5
9.1.12. Enable up/down motor....................................................................................................................9.5
9.1.13. Enable multi-language mode..........................................................................................................9.5
9.1.14. Resetting parameters to default values...........................................................................................9.5
9.1.15. Format P&P...................................................................................................................................9.6
9.2. U SER MENU CONFIGURATION FOR 500 MODEL ............................................................................................... 9.7
9.2.1. Language........................................................................................................................................9.7
9.2.2. Change message language .............................................................................................................9.8
9.2.3. Distance..........................................................................................................................................9.8
9.2.4. Maximum exercise time ..................................................................................................................9.8
9.2.5. Pause time ......................................................................................................................................9.8
9.2.6. Default age .....................................................................................................................................9.9
9.2.7. Default weight.................................................................................................................................9.9
9.2.8. Default time ....................................................................................................................................9.9
9.2.9. Default calories ............................................................................................................................9.10
9.2.10. Default distance............................................................................................................................9.10
9.2.11. Enable TGS...................................................................................................................................9.10
9.2.12. Enable keyboard...........................................................................................................................9.11
9.2.13. Modifiable target heart rate .........................................................................................................9.11
9.2.14. Enable custom messages ..............................................................................................................9.11
9.2.15. Enable up/down motor..................................................................................................................9.12
9.2.16. Resetting parameters to default values.........................................................................................9.12
9.2.17. Format P&P.................................................................................................................................9.12
9.3. S ERVICE MENU CONFIGURATION .................................................................................................................. 9.13
9.3.1. Time and date...............................................................................................................................9.14
9.3.1.1. Hour...........................................................................................................................................................................9.15
9.3.1.2. Minutes......................................................................................................................................................................9.15
9.3.1.3. Day ............................................................................................................................................................................9.15
9.3.1.4. Month ........................................................................................................................................................................9.15
9.3.1.5. Year ...........................................................................................................................................................................9.15
9.3.1.6. Set Clock ...................................................................................................................................................................9.15
9.3.2. Low kit parameter.........................................................................................................................9.15
9.3.2.1. Read from low kit......................................................................................................................................................9.16
9.3.2.2. Write to low kit..........................................................................................................................................................9.16
9.3.2.3. Default setting ...........................................................................................................................................................9.16
9.3.2.4. Table of configuration parameters ............................................................................................................................9.17
9.3.3. UpDown settings...........................................................................................................................9.17
9.3.3.1. Read from low kit......................................................................................................................................................9.18
9.3.3.2. Write to low kit..........................................................................................................................................................9.18
9.3.3.3. Default setting ...........................................................................................................................................................9.18
9.3.4. Usage data....................................................................................................................................9.18
9.3.4.1. Read from low kit......................................................................................................................................................9.19
9.3.4.2. Write to low kit..........................................................................................................................................................9.19
9.3.4.3. Machine usage data ...................................................................................................................................................9.19
9.3.5. Errors log .....................................................................................................................................9.20
9.3.5.1. Read from low kit......................................................................................................................................................9.20
9.3.5.2. Reset errors................................................................................................................................................................9.21
9.3.5.3. View Errors ...............................................................................................................................................................9.21
9.3.6. Standard settings ..........................................................................................................................9.22
9.3.7. Low kit menu.................................................................................................................................9.22
9.3.7.1. Low kit version Low kit version ...............................................................................................................................9.22
9.3.7.2. Config. registers ........................................................................................................................................................9.23
9.3.7.3. Config. coils ..............................................................................................................................................................9.23
9.3.8. High kit version ............................................................................................................................9.24
9.3.9. TV Standard..................................................................................................................................9.25
9.3.10. Mains voltage ...............................................................................................................................9.25

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9.4. TV MENU CONFIGURATION FOR 700 AND 900 W ELLNESS TV MODELS ....................................................... 9.26
9.4.1. TV channel tuning.........................................................................................................................9.26
9.4.2. Wellness TV adjustments ..............................................................................................................9.28
9.5. R ADIO MENU CONFIGURATION FOR 700E AND 900E W ELLNESS TV MODELS ............................................. 9.29
9.5.1. Radio channel tuning....................................................................................................................9.29
9.5.1.1. Procedure for manually entering radio channel frequencies ....................................................................................9.30
9.5.1.2. Automatic radio channel tuning procedure...............................................................................................................9.31
9.6. T RANSFERRING THE TUNING DATA .............................................................................................................. 9.32
9.6.1. Using the TGS...............................................................................................................................9.32
9.6.2. Using the connecting cable...........................................................................................................9.32
9.7. P ROGRAMMING THE QUIXDRIVE _V INVERTER ............................................................................................. 9.33
9.7.1. Parameter editing procedure........................................................................................................9.33
9.7.2. Parameter settings........................................................................................................................9.34
9.7.2.1. Menu D......................................................................................................................................................................9.34
9.7.2.2. Menu F ......................................................................................................................................................................9.35
9.7.2.3. Menu P ......................................................................................................................................................................9.35
9.7.2.4. Menu B ......................................................................................................................................................................9.37
9.7.2.5. Menu C ......................................................................................................................................................................9.38
9.8. I NVERTER AUTOTUNING ............................................................................................................................... 9.39
10. SCHEDULED MAINTENANCE.......................................................................................................................10.1
10.1. D AILY MAINTENANCE OPERATIONS ............................................................................................................. 10.1
10.1.1. Setting up the operation................................................................................................................10.1
10.1.2. External cleaning operations........................................................................................................10.1
10.2. W EEKLY MAINTENANCE OPERATIONS .......................................................................................................... 10.2
10.2.1. Checking the “Emergency stop”..................................................................................................10.2
10.2.2. Complete operation ......................................................................................................................10.2
10.3. M ONTHLY MAINTENANCE OPERATIONS ....................................................................................................... 10.3
10.3.1. Internal cleaning operations ........................................................................................................10.3
10.3.2. Checking the state of wear............................................................................................................10.3
10.3.3. Checking and centering the tread belt..........................................................................................10.3
10.3.4. Checking the display.....................................................................................................................10.3
10.4. T WICE - YEARLY MAINTENANCE OPERATIONS ............................................................................................... 10.4
10.4.1. carrying out the monthly maintenance procedure........................................................................10.4
10.4.2. Checking the working conditions..................................................................................................10.4
10.4.3. Checking the wiring and connections...........................................................................................10.4
10.4.4. Checking the wear and lubrication of the tread belt and running deck .......................................10.4
10.4.5. Checking the wear of the driving roller........................................................................................10.5
10.4.6. Checking the wear of the rear roller ............................................................................................10.5
10.4.7. Checking the shock absorbers......................................................................................................10.5
10.4.8. Checking the tread belt motor drive-belt......................................................................................10.5
10.4.9. Checking the operation of the cardiotester receiver.....................................................................10.5
10.4.10. Checking the operation of the hand sensor receiver ....................................................................10.5
11. APPENDIX...........................................................................................................................................................11.1
11.1. U PDATING THE SW ....................................................................................................................................... 11.1
11.2. C OMPATIBILITY BETWEEN HW AND SW ..................................................................................................... 11.1
11.2.1. CPU board HW version for Wellness TV.....................................................................................11.1
11.3. T OOLS TO USE .............................................................................................................................................. 11.2
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RUN EXCITE: Service & Maintenance Manual - rev. 1.5
1. GENERAL NOTICES
1.1. INTRODUCTION
This document is reserved for Technogym Service technicians, and is intended to provide
authorized personnel with the necessary information to correctly carry out repairs and maintenance.
A thorough knowledge of the technical information contained in this manual is essential for
completing the professional training of the operator.
In order to facilitate consultation, the paragraphs are accompanied by schematic drawings which
illustrate the procedure being described.
This manual contains notices and symbols which have a specific meanings:
WARNING: non observance may result in accident or injury.
ATTENTION: non observance may cause damage to the machine.
Information about the operation in progress.
OBSERVE: observation about the operation in progress.
1.2. RECOMMENDATIONS
Technogym recommends the following steps for planning repair procedures:
• Carefully evaluate the customer’s description of the machine malfunction and ask all the
necessary questions to clarify the symptoms of the problem.
• Clearly diagnose the causes of the problem. This manual provides the fundamental theoretical
basis, which must then be integrated by personal experience and attendance at the training
courses periodically offered by Technogym.
• Rationally plan the repair procedure so as to minimize the downtime necessary for procuring
spare parts, preparing tools, etc.
Access the component to be repaired, avoiding any unnecessary operations. In this regard it will
be useful to refer to the disassembly sequence described in this manual.
•
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Page 1.2
1.3. GENERAL RULES FOR REPAIR PROCEDURES
1. Always mark any parts or positions which may be confused with each other at the time of
reassembly.
2. Use original Technogym spare parts and lubricants of the recommended brands.
3. Use special tools where specified.
4. Consult the Technical Newsletters, which may contain more up-to-date information on
adjustments and maintenance than those contained in this manual.
5. Before starting the repair procedure, make sure that the recommended tools are available and in
good condition.
6. For the procedures described in this manual, use only the specified tools.
OBSERVE: The tool sizes quoted in this manual are expressed in mm.

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2. TECHNICAL CHARACTERISTICS
2.1. AVAILABLE VERSIONS
There machine is available in 5 versions:
• Run 500: machine with LED display
• Run 700: machine with LED display
• Run 700E: machine with Wellness TV display
• Run 900: machine with LED display
• Run 900E: machine with Wellness TV display
all of which have the same structure but are differentiated by certain features and functions.
V
ERSION
500 700 – 700E 900 – 900E
220 Vac 0.8-18 km/h
0.5-11.2 mph
0.8-22 km/h
0.5-13.7 mph
0.8-25 km/h
0.5-15.5 mph
Speed 110 Vac 0.8-16 km/h
0.5-10 mph
Incline 0-15 % 0-15 % 0-18 %
Fast track control NO NO YES
Hand sensor NO YES YES
Motor encoder NO YES YES
Display fan NO YES YES
CSafe YES YES YES
Cardio receiver HFU (standard) Ownzone Ownzone
Training
programs
Quick Start
Goal
CPR
Quick Start
Manual
Goal
6 profiles
CPR
Weight Loss
Ownzone
Quick Start
Manual
Goal
6 profiles
CPR
Weight Loss
Ownzone
Custom program
C
HARACTERISTIC
Test functions Fitness test Fitness test Fitness test
Maximal test
2.2. MECHANICAL CHARACTERISTICS
Width 93.6 cm - 36.8 in
Length 219 cm - 86.2 in
Height 149.3 cm - 58.8 in
Weight 194 kg - 428 lbs
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2.3 RI HARACTERISTIC. ELECT CAL C S
V ERSION
500 700 900
220 Vac 180-265 VAC European version
180-242 VAC US version
120 Vac 108-132 VAC USA - Canada version
Mains voltage
100 Vac 95-105 VAC Japan version
220 Vac 50 - 60 Hz European version
60 Hz USA version
120 Vac 60 Hz
Frequency
100 Vac 50 - 60 Hz
220 Vac 2300 V 3300 VA – 15 AA 2600 VA – 12 A– 10.5 A
120 Vac 1920VA – 16 A
Consumption 100 Vac 2000VA – 20 A
2.4. CONFORMITY REGULATIONS
:The machine conforms to the following standards
Europe USA
EMI EN 60601-1-2
Safety EN 60601-1
EN 957-1
SBEN 957-6 class
Directives 93/42/CEE
UL 2601-1
In a
•
• Electrical isolation class under EN60601-1: Class I;
• Applied parts: Type B (not for 500 model);
• Protection rating: IP20.
ddition:
Risk category under 93/42/EEC : Class IIA;

RUN EXCITE: Service & Maintenance Manual - rev. 1.5
2.5. AMBIENT SPECIFICATIONS
Operating from 5° to 35° C
Temperature Storage from -10 to 70° C
Operating from 30% to 80% non-condensing
Humidity Storage from 5% to 85% non-condensing
2.6. PRODUCT CODES
The machine codes take into account all the possible variants and options available for the products.
The machine code, which does not include the Serial Number, consists of 16 alphanumeric
cha ters arrang rac ed as follows:
Characters description key to values
1,2,3 Machine type: Run Excite D44
4 Product
0
version
5= Run 50
7= Run 700
9= Run 900
5 Type of power supply 1= 110 VAC
AC2= 220 V
6 Type of display displayL= LED
T= Wellness TV
7 Device for downloading data used by the
Wellness System
le
= TGS
card
N= not availab
T
S= smart
8, 9 Color of the frame L= aluminumA
10, 11 Color of the paddings 00 = none
12 Color of the guards 0= none
13 Type of TV model
8, 9, A
0= none
E= 1, 2, 5, 6,
U= 3, 4, 7, B
Where:
1= Pal B/G
2= Pal I
3= Pal N
4= NTSC M
5= Secam E/L
6= Secam D/K
7= NTSC M44
8= Pal D/K
9= Secam B/G
A= Secam K1
B= Pal M
Page 2.3

RUN EXCITE: Service & Maintenance Manual - rev. 1.5
Page 2.4
Characters description key to values
14,15 Language
an
NL = Dutch
JP = Japanese
UK = British English
ES = Spanish
IT = Itali
DE = German
FR = French
US = American English
BR = Portuguese
16 Type of packaging
I= Italy
E= international (standard)
S= international (overseas)
0= none
The above coding is used for the entire Excite line. For this reason, options not relevant
to the Run machine have also been included.
For example, a possible product code would be
D4492LTAL0000UKE
which is interpreted as follows:
D44 9 2 L 0 0 UK E
:
T AL 00
standard international packing
British English language
no TV model
guard color
no paddings
aluminum frame color
interfaced to TGS key reader
LED display
220 VAC power supply
900 model
Run Excite

RUN EXCITE: Service & Maintenance Manual - rev. 1.5
2.7. WIRING DIAGRAM
The machine consists of 2 assemblies which are connected together as illustrated below:
UPPER
ASSEMBLY LOWER
ASSEMBLY
Patch
Conn. D
Patch
Conn. F
TRM-19TRM-20
Depending on the model, these 2 assemblies can have the different configurations illustrated below.
2.7.1. 900 MODEL
2.7.1.1. EU 220 VAC lower assembly
LOWER
ASSEMBLY
ELEVATION & CUT-OUT
BOARD
TRM-AZION
INVERTER
Patch
conn. I
Patch
conn. G Patch
conn. M
POWER SUPPLY
BOARD
X2
TRM-36
XV2
XV5
Patch
conn. L
TRM-18
POWER
ENTRY
SOCKET
CIRCUIT
BRAKER
FILTER
TRM-02
RELAY
4-8
2-6
X6
TRM-14
XU
DOWNLOAD
BOARD
TRM-01
TRM-04
TRM-35
0-1
U-V-W
X3
X4
X5
X1
R+,R-
XA
L1-L2
XALE
XLNK
XPRG2
TRM-42
LIMIT
SWITCH
ELEVATION
MOTOR
BELT
MOTOR
Encoder
Fan
24VDC
TRM-19
220
VAC
TRM-10
Patch
conn. H
TRM-36 TRM-AZION
TRM-AZION
27-28AMPHENOL
XQA
TRM-38
Patch
conn. P
31-32
TRM-03
X1
LEDs
Fan
24VDC
TRM-44
TRM-07
+,R
R
X1
X2
FE1
TRM-08 TRM -06
TRM-05
WELLNESS TV
VERSION
Antenna
inlet
Patch
conn. R
TRM-46
TRM-AZION
Page 2.5

RUN EXCITE: Service & Maintenance Manual - rev. 1.5
Page 2.6
2.7.1.2. UL 220 VAC lower assembly
LOWER
ASSEMBLY
ELEVATION & CUT-OUT
BOARD
TRM-AZION
INVERTER
Patch
conn. I
Patch
conn. G Patch
conn. M
POWER SUPPLY
BOARD
X2
TRM-36A
XV2
XV5
Patch
conn. L
TRM-18
POWER
ENTRY
SOCKET
CIRCUIT
BRAKER
FILTER
TRM-02A
RELAY
4-8
2-6
X6
TRM-14
XU
DOWNLOAD
BOARD
TRM-01
TRM-04
TRM-35
0-1
U-V-W
X9
X4
X5
X1
R+,R-
XA
L1-L2
XALE
XLNK
XPRG2
TRM-42
LIMIT
SWITCH
ELEVATION
MOTOR
BELT
MOTOR
Encoder
Fan
24VDC
TRM-19
220
VAC
TRM-10
Patch
conn. H
TRM-36B TRM-AZION
TRM-AZION
27-28AMPHENOL
XQA
TRM-38
Patch
conn. P
31-32
TRM-03A
X1
LEDs
Fan
24VDC
TRM-44
TRM-07
+,R
R
X1
X2
FE1
TRM-08 TRM-06
TRM-05
WELLNESS TV
VERSION
Antenna
inlet
Patch
conn. R
TRM-46
TRM-AZION
X3
XE
TRM-36A
2.7.1.3. UL 110 VAC lower assembly
LOWER
ASSEMBLY
ELEVATION & CUT-OUT
BOARD
TRM-AZION
INVERTER
Patch
conn. I
Patch
conn. G Patch
conn. M
POWER SUPPLY
BOARD
X2
TRM-36A
XV2
XV5
Patch
conn. L
TRM-18
POWER
ENTRY
SOCKET
CIRCUIT
BRAKER FILTER
TRM-02A
RELAY
4-8
2-6
X6
TRM-14
XU
DOWNLOAD
BOARD
TRM-01
TRM-04
TRM-35
0-1
U-V-W
X9
X4
X5
X1
R+,R-
XA
L1-L2
XALE
XLNK
XPRG2
TRM-42
LIMIT
SWITCH
ELEVATION
MOTOR
BELT
MOTOR
Encoder
Fan
24VDC TRM-19
110
VAC
TRM-10
Patch
conn. H
TRM-36B TRM-AZION
TRM-AZION
27-28AMPHENOL
XQA
TRM-38
Patch
conn. P
31-32
TRM-03A
X1
LEDs
Fan
24VDC
TRM-44
TRM-07
+,R
R
X1
X2
FE1
TRM-08 TRM-06
TRM-05
WELLNESS TV
VERSION
Antenna
inlet
Patch
conn. R
TRM-46
TRM-AZION
X3
XE
TRM-36A
Patch
conn Q
Patch
conn R
TRM-50
AUTOTRANSFORMER

RUN EXCITE: Service & Maintenance Manual - rev. 1.5
2.7.1.4. Upper assembly: LED version
DISPLAY
DIGITAL PLAN BOARD
LED BOARD
CN1
CN5
FAN
12 Vdc
TRM -21TRM-23 TRM -24 TRM-31
TRM-32 KEYBOARD
CSAFE
BOARD
LEFT
SENSOR
RIGHT
SENSOR
HAND
SENSOR
BOARD
386 BOARD
Patch
Conn. D Patch Conn. F
TRM-19
Patch
Conn. B
CN2
Patch
Conn. N
Patch
Conn. O
TRM-28/B
OWNZONE
RECEIVER
CN10
CN17
CN16
CN8
CN15
CN1
CN6
CN1
TGS/
SMART
CARD
BOARD
CN1
ELEVATION
JOYSTICK
SPEED
JOYSTICK
TRM -29
TRM-29
EMERGENCY
BUTTON
CN14CN7CN9
TRM-15
CN11
CN13
TRM -25
TRM-20
CN1
J3J2-J4
TRM-28
FE1
FE2
TRM -26
Page 2.7

RUN EXCITE: Service & Maintenance Manual - rev. 1.5
Page 2.8
2.7.1.5. Upper assembly: Wellness TV version
ELEVATION
JOYSTICK
SPEED
JOYSTICK
TRM-29
TRM-29
DISPLAY
LCD
CPU
BOARD
FAN
12 Vdc
TRM-21
TRM-31
TRM-32
KEYBOARDCSAFE
BOARD
RIGHT
SENSOR
LEFT
SENSOR
HAND
SENSOR
BOARD
CONNECTORS BOARD
Patch
Conn D Patch Conn F
TRM-19
Patch
Conn B
Patch
Conn N
Patch
Conn O
TRM-28/B
OWNZONE
RECEIVER
CN8
CN5 CN6
CN1
CN1
TGS/
SMART
CARD
BOARD
CN1
EMERGENCY
BUTTON
CN18CN16
TRM-15
CN4
TRM-25
TRM-26
TRM-20
CN13
J3J2-J4
TRM-28
FE1
CN3
CN6
AUX INPUT
BOARD
J4
TRM-48
CN1
CN15
TRM-49
J1
CN5CN4
J8 CN3
INVERTER
CN4
CN5
CN3
CN2
CN1CN5
SPLITTER
AMPLIFIER TUNER
CN15
CN11
CN10
LVDS
BOARD
CN1CN2
CN3
HEADPHONE
JACK
Patch
Conn Q
FE3
J3
J1
Patch
Conn R
TRM-47
J1
TRM-46
CN19
CN11
CV-281