Tecway Rally Car User manual

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In order to prevent the variety of problems which caused by
incorrect operation，Please read the manual first before operating
this machine and pay attention to the items marked in “note”.
Please keep this manual carefully for checking when needed.
Summary
Transportation, installation, safe operation of moving and
operating methods and attentions;
Installation and operation;
Function adjustment;
Maintenance;
General troubleshooting and solutions;
Main components diagram;
Circuit connection diagram.

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July 12th, 2011
Safety Attentions
1) Certain part of the game is with high voltage. Adjust the game by
technician. Do not open the game door unless maintenance or parts
replacement is required.
2) Please switch off the power before checking and maintenance.
3) Please switch off the power before opening the game door.
4) Fire extinguisher equipment must be nearby the game.
Installation
The game must be located properly to avoid damages.
Improper Locations:

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Notes of Usage
1) The voltage range of the game should be 105V~115V or 215V~225V.
The proper voltage should be 110V/220V. The specific voltage accords
to the date plate on the back door of the game. The voltage must be
correct; otherwise it would be difficult to repair the damage.
2) The plug must be plugged in tightly and keep the power cords not be
too tight and damaged in order to prevent bodily injury, short-circuit
and power leakage.
3) To put the machine to normal operating, please properly adjust the
coin match and the game settings when use at the first time.
4) Please regularly check all the functions of the game when operate to
prevent dysfunction.
Notes of Maintenance
1) Be sure to check and maintance the game regularly.
2) Switch off the power before replacing the parts of the game.
3) The parts for replacement should be the same model as the old one.
4) Please check the connection and voltage output after replacing the
power supply.
5) The voltage range of the PCB should be 5.1V-5.4V.
1) Check whether the game has creepage and the voltage before
repairing the PCB.

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Notes of Clean
1) Please use clean and soft cloth to clean the game.
2) Prevent damaging the surface of the game, please do not use the
following cleanser:
Alterative Cleanser；
Acidic Cleanser；
Insecticide, sterilized water, alcohol or other chemical cleanser.
Notes of Moving and Shipping
1) Properly disassemble the game for necessary moving and shipping.
2) Prevent the game from hitting or being attrite during movement.
3) Protecting the case when move the game.

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CONTENT
1. GAME INTRODUCTION ........................................................................6
2. PLAYING TIPS AND OPERATIONS......................................................7
3. TECHNICAL PARAMETER ...................................................................8
4. MOVEMENT...........................................................................................9
5. INSTALLATION....................................................................................10
5.1 CHOOSE THE LOCATION FOR INSTALLATION ..............................10
5.2 CHECK AND SET BEFORE CONNECTING THE POWER ............... 11
5.3 CHECK AND ADJUST AFTER CONNECTING THE POWER............12
6. CHECK BEFORE OPERATION...........................................................12
7. DAILY OPERATION.............................................................................13
7.1 INPUT POWER TO OPERATE ..........................................................13
7.2 CHECK AFTER OPERATION............................................................13
7.3 COLLECT COINS AND KEEP RECORD ...........................................13
8. GAME SETTING..................................................................................14
8.1 KEYS FOR SETTING ........................................................................14
8.2 SETTING METHOD...........................................................................15
8.3 SETTING DESCRIPTION..................................................................15
9. ADJUSTMENT.....................................................................................16
9.1 ADJUT THE COIN MECH ..................................................................16
9.2 MAIN BOARD ADJUSTMENT ...........................................................17
10. CHECK AND MAINTAIN......................................................................18
10.1 DAILY CHECK ................................................................................18
10.2 DAILY MAINTENANCE ..................................................................18
11. TROUBLESHOOTING......................................................................19
12. DIAGRAM FOR MAIN PARTS AND PARTS LIST............................20
12.1 CABINET........................................................................................20
12.2 STEERING WHEEL .......................................................................21
12.3 CIRCUIT BOARD ...........................................................................22
12.4 CHASSIS .......................................................................................23
13. SCHEMATIC DIAGRAM ...................................................................24

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1. GAME INTRODUCTION
Rally Car with unique, beautiful, comic and simulation car
appearance, interesting and exciting game, it is specially designed
and developed by our company for the young people. It will be very
essential and popular in amusement center.
Stable component
Beautiful outlook
LCD Display
Features:
Realistic, colorful, cutty and simulation car appearance.
Integrated main board, high-speed processing CPU, stable
performance.
High definition, high-quality LCD display.
Coin mech with high quality fits for various coins.
Simple, stimulating, strong operational sense and full of
entertaining.
Operating income can be adjusted according to the situation.

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2. PLAYING TIPS
Ride on the Rally Car and insert coin, press the start button to
start the game. After that, the car will move, step on the
accelerator to accelerate the car. When there's a sharp, step on the
accelerator to control the speed. Avoid the barrier will drive faster.
The more gifts you collected, the high score you got.
start button
pedal for accelerator
pedal for brakes
coin mech
steering wheel
display

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3. TECHNICAL PARAMETER
VOLTAGE: AC220V/110V（50/60HZ）
MAX. CURRENT：1.2A/2.4A
(Note: please refer to the nameplate located on the back of the
games to check actual usage of voltage.)
MAX. POWER: 265W
COIN SIZE：φ21mm ~ φ30mm (diameter)
1.2mm ~ 2.5mm (thickness)
CAPACITY OF COIN BOX: 1200pcs of coins with coin
sizeφ25mm*1.5mm
LOCATION REQUIRED: -5 ~ 40 , humidity is less than 90%. No℃
contact with any corrosive liquid, no any greasiness and dirt.
DIMENSIONS：L1880mm*1100mm*H1100mm
1100
1100
1880

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Parts shipped with the game:
NO. DRAWING NAME SPEC./MODEL QTY
1LEDDC12V
2 key 1285＃2
3 key 1396＃2
4powercord
5manual
3
1
1
OPERATION MANUAL
4. MOVEMENT
Direction of movement diagram:
Note: when the road surface is uneven during moving or when you
tilt the machine, please pay attention to the strength to prevent
damage to any parts.
WARNING
Please power off the game first and pull out the cord, then move the game.
Please do not carefully move, turnover, transport the game; otherwise it
will destroy the game.
Prevent hitting, rubbing the games when move the games, otherwise it will
damage the appearance of the game.

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5. INSTALLATION
Please follow the direction below to install the game.
5.1 CHOOSE THE LOCATION FOR INSTALLATION
1) Put the Rally Car in the same type of Kiddie Ride with monitor then
select the concrete placement machine according to the machine's
exterior.
2) Choose the proper location for installation, please follow the below
drawing to install.
2m
2.8m
0.5m
0.5m
0.5m
0.5m
NOTE：It must be placed on the flat floor to make the machine on the
ground steadily.

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5.2 CHECK AND SET BEFORE CONNECTING THE POWER
1) Please check whether the parts of cabinet are loose caused by moving,
and the wire terminal should not drop out from the port.
2) Check whether the GND is connected.
3) Please check whether the resistance of power input at the both ends for
GND is more than 100 megohm.
4) Adjust the coin machine and check if it can work properly.
5) Connect the wires.
Attention
A Please make sure the power cord is not pressed by wheel, foundation,
etc. Otherwise, it will damage the wire to cause short circuit, even fire.
Do not use strong power to extend and wring the wires. Do not make
the wire be near to the high temperature object. Properly put the wire
to avoid any kicking or treading.
AAAA
B Hold the plug to pull it out from the socket. Do not touch the plug with
wet hands.

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5.3 CHECK AND ADJUST AFTER CONNECTING THE POWER
1) Make sure the input voltage is same as the one stated on name plate
on the back door of the game.
2) After connecting the power, please switch on the game.
3) Inserting coin to check if the coin machine cans work properly.
4) Visually check the game and confirm the display and light can work
properly.
5) Enter into the setting program and set the game settings (include coin,
game time, game levels, etc.)
6) Insert coin to play the game, confirm the operation of the direction and
the machine movement is normal.
7) Check the sound if it is ok.
6. CHECK BEFORE OPERATION
Check the game before operation to prevent the game from working
improperly when operated.
Checking item：
1) Check if the cord is securely plugged in and without defects.
2) Check the location of game.
3) Check if the game case is without defects or burrs.
4) Check if the game without dirt and properly stuck on with marks

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7. DAILY OPERATION
7.1 INPUT POWER TO OPERATE
1) Turn on the machine power switch.
2) Visually check the game and confirm the display can work properly.
3) Check the sound if it is ok.
4) confirm the coin mech , operation of the direction and the machine
movement is normal
Warning：Before operation, please confirm all the items above are ok.
7.2 CHECK AFTER OPERATION
1) Check the display of the game and confirm it is proper.
2) Double check the coin mech, operation of the direction and the
machine movement is normal; If it has any problems, please solve the
problem as soon as possible.
7.3 COLLECT COINS AND KEEP RECORD
1) Switch off the power and open the door of the coin box to take out the
coins
2) Open the door of the coin mech to keep a record of the coins’ quantity.

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8. GAME SETTING
8.1 KEYS FOR SETTING
setting board
SW1
TEST
SERVE
SELECT
ENTER
ERASE
setting
free
change
TEST: Enter into the setting menu or skip to the next menu.
ENTER: Change the setting.
SERVE: Free to play.

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8.2 SETTING METHOD
Setting method: press “TEST” to enter into the game setting menu →press
the “TEST” to choose the setting item →press “ENTER” to change the setting.
8.3 SETTING DESCRIPTION
1) Game setting interface：
1
5
400
3:00
OFF
EXIT
LOGO
TIME
TEST
VOLUME
COIN
GAME SET AND TEST
Descriptions:
COIN：this setting can decide how many coins for how many playing time, if set
to”1”，it means insert 1 coins for 1 game.
VOLUME：this setting can decide the volume, the higher value, the larger
output volume.
TIME：this setting decides the limit time for one game, if setting to “3:00”, it
means has 3 minutes for one game.
TEST：this setting is to test if the encoder of steering wheel is working properly.
When you turn the steering wheel, the test values in a regularly changing.
LOGO: this setting decides if display the LOGO on the screen, if setting to
“OFF”, the screen will not display the LOGO when in standby.
EXIT: exit the setting.

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9. ADJUSTMENT
9.1 ADJUT THE COIN MECH adjusting chip in
coin entrence
coin-return
pole
Adjusting Switch For
Coin Signal
Wavelength
switch for coin signal
Port For Power/Signal
Input
Micro-Resistance
sample
coin
chute
DC+12V
STRICT SLACK
Sensitivity
+-
COIN
Remove
REPLACE
Backward
SW3
100ms SLOW
25ms FAST
NOM
正常
MGN
精准
50ms MEDIUM
WHITE
COUNTER(+/-)
GROUND
N.C.
SW1
SW2
N.O.
COUNTER(-/+)
COIN SIGNAL
GRAY
BLACK
RED
GRAY
Descriptions:
1): Please take out the plastic coin from sample coin chute and replace it
with token.
2): Remove the screws on back of coin entrance. Adjust the fixing chip on
back of coin entrance according to the token’s diameter, which prevent
blocking the coin mech as inserting the large coin in by mistake.
3): Turn the COIN Switch to “NO” (COIN Signal wire and GND should be
disconnected at usual time). Turning switch can be used as the coin
mech switch when the game is power on.
4): Adjust the adjusting switch of COIN Signal wave length to 50MS.
5): Adjust the micro-adjusting resistance of token tolerance. Clockwise:
increasing the sensitivity of token tolerance, that is, the range of
accepting the token tolerance will be larger. Counter clockwise:

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decrease the sensitivity, that is, the range will be smaller and choose
the token more strictly.
9.2 MAIN BOARD ADJUSTMENT
Diagram of main board:
Descriptions:
Annulling Button: pressing this button can set the Game Setting to default
and clear the data of Coin and Ticket saved in PCB.
Volume Adjustment: Use a flat screwdriver to twist the volume
potentiometer to adjust the volume level of the machine. Turning clockwise
will increase the volume; counterclockwise will decrease the volume.
！warning
The battery can save the data of game settings and coin number when the
power off. Please replace the battery when the machine can not save the
game setting.

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10. CHECK AND MAINTAIN
！warning
Please check and maintain the game by technicians.
Please power off the game when check and maintain.
Please do not put any tools into cabinet, otherwise it will cause problem.
After checking, please tightly screw the screws and close the door.
10.1 Daily Check
ITEM DESCRIPTION
Coin mech Check whether the coin mech can work proper.
Encoder of
the direction
Check whether the encoder of the direction can
control the Rally Car’s forward direction normally
Sound Check whether the sound and the volume are ok.
Display Check if the displayed colors are proper.
Temperature、
humidity Check if the temperature and humidity is proper
10.2 Daily Maintenance
ITEM DESCRIPTION
Cabinet Clean the cabinet with water and soft paper.
Monitor Clean the ABS for monitor with water and soft
paper.
PCB Sweep the dust and dirty in the board with small
brush

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11. TROUBLESHOOTING
If you have any problem in installing or using the machine, we recommend that
you first check the following table for possible cause of the problem and
solution before asking for technical support:
P ROBLEM CAUSES SOLUTIONS
no sample coin insert sample coin
sensitivity for coin was adjusted too
high
adjust the sensitivity, screw the resistance
(turn right)
the coin mech is bad replace the coin mech
the wire of light's control is loose. check the connection of light's control.
the light is bad replace the light.
the lights drive board failure maintain or replace the lights drive board
the circuit of motor is blocked check the connection of motor
the motor-driven inverter fault reset or maintain the inverter
the start capacitor of motor is bad replace the start capacitor of motor
the motor is bad replace the motor
the circuit of direction encoder is
blocked
check and connect the circuit of direction
encoder
the encoder is bad replace the encoder
the monitor power line is loose reconnect the monitor power line
the monitor signal cable is not
connected connect the monitor signal cable
the main board is bad maintain or replace the main board.
the mointor is bad replace the monitor
the wire of speaker is loose. check the connection of speaker.
the volume is too low. adjust the volume on the setting interface.
the speaker is bad. check and replace the speaker.
no AC110V/220V input check the connection
Leakage protection switch is off. please check if there is a short circuit.
no output voltage of power supply. repair or replace the power supply.
the main board is bad. replace the main board.
Can't insert
coin
Have no
sound.
No movement
for the whole
machine
The monitor
has no display
Directions
control failure
The flash
lights do not
light up
The motor
has no
movement

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12. DIAGRAM FOR MAIN PARTS AND PARTS LIST
12.1 CABINET
17
15
16
14
05
13
11 10
12
09
08
07
06
04
03
02
01
NO. NAME QTY. NO. NAME QTY.
1 headlamps 2 10 knock 1285 1
2 LCD display 1 11 coin door component 1
3 pedal 2 12 setting board 1
4 fiberglass body 1 13 meter 1
5 speaker net 1 14 pedal 1
6 speaker 1 15 fiberglass protecting piece 1
7 coin mech 1 16 button with light (middle) 1
8 knock 1396 1 17 sides lights 2
9 coin box 1