Thermo Scientific Jewett 5030 User manual

USEPA Automated Equivalent PM2.5 Method: EQPM-0609-184
Model 5030
Instruction Manual
Synchronized Hybrid Ambient Real-time
Particulate Monitor
Part Number 102017-00
8Jan2013

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Air Quality Instruments
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1-508-520-0430
www.thermo.com/aqi

Thermo Fisher Scientific WEEE Compliance
WEEE Compliance
This product is required to comply with the European Union’s Waste
Electrical & Electronic Equipment (WEEE) Directive 2002/96/EC. It is
marked with the following symbol:
Thermo Fisher Scientific has contracted with one or more
recycling/disposal companies in each EU Member State, and this product
should be disposed of or recycled through them. Further information on
Thermo Fisher Scientific’s compliance with these Directives, the recyclers
in your country, and information on Thermo Fisher Scientific products
which may assist the detection of substances subject to the RoHS Directive
are available at: www.thermo.com/WEEERoHS.

Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual v
Preface Section
This manual provides information about operating, maintaining, and
servicing the Model 5030 SHARP Monitor. It also contains important
alerts to ensure safe operation and prevent equipment damage. The manual
is organized into the following chapters and appendices to provide direct
access to specific operation and service information:
●Chapter 1 “Introduction” provides an overview of product features,
describes the principle of operation, and lists the specifications.
●Chapter 2 “Installation” describes how to unpack, setup, and startup
the instrument.
●Chapter 3 “Operation” describes the front panel display, the front
panel keypad, and the menu-driven software.
●Chapter 4 “Calibration” provides the procedures for calibrating the
instrument and describes the required equipment.
●Chapter 5 “Preventive Maintenance” provides a spare parts list and
preventive maintenance procedures to ensure reliable and consistent
instrument operation.
●Chapter 6 “Troubleshooting” presents guidelines for diagnosing
instrument failures, isolating faults, and includes recommended actions
for restoring proper operation. It also includes descriptions of status
messages and reports.
●Chapter 7 “Servicing” presents safety alerts for technicians working on
the instrument, step-by-step instructions for repairing and replacing
components. It also includes contact information for product support
and technical information.
●Chapter 8 “Optional Equipment” describes the optional equipment
that can be used with this instrument.
●Appendix A “Warranty” provides a copy of the warranty statement.
●Appendix B “RS-232 Commands” provides a description of the RS-
232 commands that can be used to remotely control an instrument
using a host device such as a PC or a data logger.
●Appendix C “Connector and Board Schematics” provides the
connector and board schematics for the Model 5030 main circuit
board.

Preface Section
Safety
vi Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific
Review the following safety information carefully before using the analyzer.
This manual provides specific information on how to operate the analyzer,
however, if the analyzer is used in a manner not specified by the
manufacturer, the protection provided by the equipment may be impaired.
This manual contains important information to alert you to potential safety
hazards and risks of equipment damage. Refer to the following types of
alerts you may see in this manual.
Safety and Equipment Damage Alert Descriptions
Alert Description
DANGER A hazard is present that could result in death or serious
personal injury if the warning is ignored. ▲
WARNING A hazard or unsafe practice could result in serious
personal injury if the warning is ignored. ▲
CAUTION A hazard or unsafe practice could result in minor to
moderate personal injury if the warning is ignored. ▲
Equipment Damage A hazard or unsafe practice could result in property
damage if the warning is ignored. ▲
The following symbol and description identify the WEEE marking used on
the instrument and in the associated documentation.
Symbol Description
Marking of electrical and electronic equipment which applies to waste
electrical and electronic equipment falling under the Directive 2002/96/EC
(WEEE) and the equipment that has been put on the market after 13 August
2005. ▲
Service is available from exclusive distributors worldwide. Contact one of
the phone numbers below for product support and technical information
or visit us on the web at www.thermo.com/aqi.
1-866-282-0430 Toll Free
1-508-520-0430 International
Safety
Safety and Equipment
Damage Alerts
W
EEE Symbol
W
here to Get Help

Preface Section
US NRC Exemption
Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual vii
The Model 5030 SHARP Monitor is an exempt product in accordance
with NRC license No. 20-23922-01E and SSD Registration Certificate
No. AVR-1234-D-101-E. The user is exempt from any licensing
requirements for this device. Laws may vary outside of the United States.
Thermo Scientific Model 5030 SHARP Monitor operated for 24-hour
average measurements; including a 1-micron inlet; PM2.5 VSCC ; inlet
connector; sample tube; DHS heater with 35% RH threshold; mass foil kit;
GF10 filter tape; nephelometer zeroing kit; 8-hour filter change; and
operational calibration and servicing as outlined in Model 5030 SHARP
instruction manual.
The following conditions must be followed in order to comply with
USEPA Designation EQPM- 0609-184 for ambient monitoring of PM2.5:
1. Operated for 23-25 hour average measurements.
2. Flow rate set to 1000 L/h (16.67 L/min).
3. Automatic filter change (8-hour cycle time).
4. Automatic filter change when flow rate < 950 L/h.
5. Automatic filter change when sampled filter spot mass is > 1,500 μg.
6. DHS set to 35% RH.
7. Calibrated with zero and span mass transfer foil kit for 0 to 5,000
μg/m3range.
8. System calibrated for temperature, barometric pressure, and volumetric
flow rate.
US NRC Exemption
USEPA PM2.5 FEM:
EQPM-0609-184

Preface Section
USEPA PM2.5 FEM: EQPM-0609-184
viii Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific
The USEPA method required the SHARP to be installed with the
following Thermo Fisher Scientific hardware:
1. 10-micron omni directional inlet operated at 16.67 Lmin (e.g., Model
SA246b or as specified in 40 CFR 50, Appendix L) with PM2.5
VSCC™.
2. Inlet to sample tube connector.
3. Standard 1-meter heater.
4. SHARP monitor.
5. Pump kit.
6. Glass fiber filter tape.
7. Vertical stabilization of sample tube, as necessary.
8. Nephelometer zeroing kit

Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual ix
Contents
Introduction........................................................................................................ 1-1
Principle of Operation ........................................................................ 1-2
Calculation of Particulate Mass on Filter Tape.................................... 1-3
Calculation of the PM2.5 Concentration with Digital Filter and Fixed
Time Constant................................................................................. 1-5
Activity Concentration of Radon (CRn) Gas ..................................... 1-6
Calculation of Concentration Averages ............................................... 1-6
Specifications ...................................................................................... 1-9
Installation ......................................................................................................... 2-1
Packaging and Transport..................................................................... 2-1
Lifting................................................................................................. 2-1
Unpacking .......................................................................................... 2-1
Acceptance Testing and Startup Procedures ........................................ 2-2
Bench Acceptance Test........................................................................ 2-7
Establishing Monitor Protocol ............................................................ 2-8
Menu Tutorial .................................................................................... 2-9
One-Point Temperature Verification ............................................. 2-12
One-Point RH Sensor Verification................................................. 2-12
One-Point Barometric Pressure Verification................................... 2-13
One-Point Volumetric Flow Rate Verification ............................... 2-13
Nephelometer Zero........................................................................ 2-14
Background Zero ........................................................................... 2-16
24-Hour Zero and Detection Limit ............................................... 2-17
Heated Sample Tube Sensor Calibration........................................ 2-18
Setup and Installation ....................................................................... 2-18
Siting ............................................................................................. 2-18
Heated Sample Tube Lengths ........................................................ 2-19
Rack Mounting.............................................................................. 2-19
Establishing Communications........................................................... 2-22
Analog Output Installation ............................................................ 2-22
Serial Data Communications ......................................................... 2-25
Filter Tape Installation...................................................................... 2-26
Operation ............................................................................................................ 3-1
Operation and Service Menus ............................................................. 3-1
Display............................................................................................. 3-1
Keypad............................................................................................. 3-1
Main User Screen............................................................................. 3-2
Chapter 1
Chapter 2
Chapter 3

Contents
xModel 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific
Operation Menu .............................................................................. 3-3
Service Menu .................................................................................... 3-12
Mechanical Control ....................................................................... 3-12
Mass Display.................................................................................. 3-13
Hardware and Sensor Diagnosis..................................................... 3-13
Calibration ..........................................................................................................4-1
Equipment Required........................................................................... 4-1
Pre-Calibration ................................................................................... 4-2
Calibration Menu ............................................................................... 4-2
Temperature, RH and Barometric Sensor Calibration...................... 4-2
Sample Flow Rate Calibration.......................................................... 4-4
Automated Detector Adjustment ..................................................... 4-4
Theoretical Adjustment of the High Voltage and the Thresholds..... 4-5
Mass Foil Calibration....................................................................... 4-7
Nephelometer Zero and Calibration ................................................ 4-9
Configuration Menu......................................................................... 4-11
German Networking Protocol........................................................... 4-12
Storing Calibration Values and Operational Parameters.................... 4-12
Reloading from EEPROM................................................................ 4-13
Preventive Maintenance .................................................................................5-1
Spare Parts .......................................................................................... 5-1
Maintaining the Sample Vacuum Pump ............................................. 5-2
Checking the Air Flow ........................................................................ 5-3
Temperature Sensors........................................................................... 5-4
Pressure Sensors .................................................................................. 5-5
Inlet Assemblies................................................................................... 5-6
PM2.5 Impactor Cleaning and Inspection.......................................... 5-6
Cyclone Maintenance....................................................................... 5-7
USEPA PM10 Inlet ........................................................................... 5-8
European PM10 Inlet ........................................................................ 5-9
Weather Proofing........................................................................... 5-10
Leak Test Procedure.......................................................................... 5-10
Troubleshooting.................................................................................................6-1
Safety Precautions ............................................................................... 6-1
Troubleshooting Guides...................................................................... 6-1
Status Messages................................................................................... 6-3
Status Concept and Structure........................................................... 6-4
Warning and Operating Detailed Status Reports.............................. 6-4
Structure of the Status Conception .................................................. 6-5
Detailed Status Messages.................................................................. 6-6
Overlay of Several Status Messages................................................. 6-10
Status Output by Potential Free Relay Contacts................................ 6-11
Chapter 4
Chapter 5
Chapter 6