Titan 680 User manual

Industrial Conveyor Specialists
Installation, Maintenance & Parts Manual
For
Titan Conveyors
735 Industrial Loop Road
New London, WI 54961
920-982-6600
800-558-3616
FAX [phone]
E-mail: [email protected]
Website: www.titanconveyors.com
Serial No.
MODEL 680
Multi-Strand Chain Conveyor
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2
(A) Seller warrants that the material in and the workmanship on the equipment manufactured by TITAN will be free from defects at time
of shipment. If during the rst year from the date of shipment, the Buyer establishes to the seller’s satisfaction that any part or parts
manufactured by TITAN were defective at the time of shipment, TITAN will, at its own expense, repair or replace (but not install)
replacement parts. For a time purpose of this warranty, one year will constitute 2080 hours of operation based on an 8 hour day. Sellers
liability under this warranty is limited to replacement parts only and the seller will make no allowance for corrective work done unless
agreed to by the seller in writing. Charges for correction of defects by others will not be acceptable, unless so authorized in writing, prior
to the work being performed, by an o󰀩cer of the company. Damage caused by deterioration due to extraordinary wear and tear
(including, but not in limitation, use said equipment to handle products of a size, weight and shape or at speeds or methods which di󰀨er
from information originally provided), chemical action, wear caused by the presence of abrasive materials or by improper maintenance
or lubrication or improper storage prior to installation, shall not constitute defects. Failure to install equipment properly shall not consti-
tute defects. Warranty does not cover consumable items. Warranty does not cover belt tracking or adjustment at installation or
periodic adjustment that may be required during normal operation. Refer to the maintenance manual for belt tracking instructions.
(B) Seller has made no representation, warranties, or guarantees, expressed or implied, not expressly set forth on above paragraph.
Seller shall not be liable hereunder for any consequential damages included but not in limitation, damages which may arise from loss of
anticipated prots or production or from increased cost of operation or spoilage of material.
(C) The components used in manufacture of said equipment which were manufactured by others will carry such manufacturers’
customary warranty, which seller will obtain for buyer upon request.
(D) No representative of TITAN has been conferred with any authority to waive, alter, vary or add to the terms of warranty state herein,
without prior authorization in writing executed by an o󰀩cer of the company.
(E) The foregoing is in lieu of any and all other warranties, expressed or implied, or those extending beyond the description of the
product.
TITAN MODEL 680 MANUAL
Table of Contents
Page 2 ..........................................................................Table of Contents/Warranty
Page 3 ....................................................................................Safety/Safety Decals
Page 4 .................................................................................................. Introduction
I. Receiving
II. Installation
Support Assembly
Page 5 ...................................................................................Component Checklist
III. Maintenance
Motors
Page 6 ......................................................................................................Reducers
Page 7 .......................................................................................................Bearings
Page 8 ....................................................................................... Chain & Sprockets
Page 9 ....................................................................Model 680 Blow Apart Drawing
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7/21
3
Safety
The Safety alert symbol is used with the signal words
DANGER, WARNING and CAUTION to alert you to safety messages.
They are used in safety decals on the unit and with proper operation and procedures in this manual. They
alert you to the existence and relative degree of hazards.
Understand the safety message. It contains important information about personal safety on or near the
conveyor.
POTENTIALLY HAZARDOUS SITUATION which if not avoided, could
result in death or serious injury.
POTENTIALLY HAZARDOUS SITUATION which if not avoided, may
result in minor or moderate injury. It may also be used to alert against
unsafe practices.
POTENTIALLY DESTRUCTIVE SITUATION which if not avoided, may
result in damage or reduce the longevity of the equipment.
Safety Decals
ALWAYS replace missing or damaged Safety Decals.
Operational Safety
CAUTION
!
DANGER
!
WARNING
!
Never run conveyor without
guards in place.
Keep Hands, feet, hair and
loose clothing away when
conveyor is running
ALWAYS lock out power before
servicing to avoid electrical
shock.
NEVER climb, sit, walk or ride
on conveyor
ALWAYS keep hands away from
conveyor while moving.
ALWAYS keep hair and loose
clothing away.
WARNING
KEEP AWAY
Moving equipment
can cause
severe injury
CHR 931005
DANGER
Climbing, sitting,
walking or riding on
conveyor at any time
will cause severe
injury or death
KEEP OFF
CHR930004
CHR930003
DANGER
!
Hazardous voltage
will cause severe
injury or death
LOCK OUT POWER
before servicing
WARNING
CHR951023
Rotating shaft can
cause severe injury
Keep hair and
loose clothing away
http://www.cemanet.org
!
CAUTION
KEEP HANDS AWAY
WHILE CONVEYOR IS RUNNING
WARNING
DRIVE CHAIN AND
SPROCKETS CAN
SEVER AND CRUSH
DO NOT RUN WITH
GUARD REMOVED
!
DANGER
KEEP HANDS,FEET, HAIR
AND LOOSE CLOTHING
AWA Y WHEN CONVEYOR
IS RUNNING
WARNING
TO PREVENT SERIOUS INJUR Y
NEVER START CONVEYOR UNTIL PERSONNEL ARE CLEAR
NEVER RUN CONVEYOR WITH GUARDS OFF
NEVER ATTEMPT MAINENANCE OR REP A IR WHILE CONVEYOR IS RUNNING
NEVER PLACE HANDS BY BELT PULLEYS OR SPROCKETS WHILE CONVEYOR
IS RUNNING
NEVER ALLOW PERSONNEL TO REST OR WALK ON CONVEYOR
NEVER WEAR LOOSE FITTING CLOTHING, GLOVES, RINGS, ECT., WHICH COULD GET
CAUGHT IN RUNNING CONVEYOR
IT IS THE EMPLOYER’S RESPONSIBILITY TO IMPLEMENT THE
ABOVE AND TO COMPLY WITH O.S.H.A. REQUIREMENTS
THIS WARNING LABEL MUST NOT BE REMOVED
WARNING
!
CHR930010
Exposed conveyors
and moving parts can
cause severe injury
LOCK OUT POWER
before removing
cover or servicing
ALWAYS lock out power
before servicing.
ALWAYS keep hands, feet, hair
& loose clothing away.
ALWAYS read and follow
warning labels.
DO NOT run conveyor with
guard o󰀨.
WARNING
DO NOT RUN
CONVEYOR WITH
GUARD OFF
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7/21
4
INTRODUCTION
The management and employees of Titan Conveyors thank you for specifying Titan equipment. This manual will give
you the basic information to install and maintain your equipment. If special circumstances or questions come up
call Titan at 920-982-6600.
I. RECEIVING
Upon delivery of your Titan conveyor, check the packing slip or bill of lading accompanying the unit. If any components
are missing, contact Titan IMMEDIATELY with a description of the missing components along with the conveyor
serial number(s). The serial number is found on the serial plate normally positioned by the drive.
Check the unit(s) over carefully upon arrival for damage. If you nd any damage note it on the bill of lading.
YOU MUST also le a claim IMMEDIATELY with the carrier.
II. INSTALLATION
WEAR SAFETY GLASSES, SAFETY SHOES, AND GLOVES.
HAVE AREA AROUND INSTALLATION SITE CLEARED OF DEBRIS.
LOCKOUT POWER TO CONVEYOR(S) UNTIL START-UP.
LOOK OUT FOR SHARP EDGES WHILE HANDLING CONVEYOR COMPONENTS.
BE CAREFUL IN AND AROUND THE CONVEYOR(S) DURING INSTALLATION.
ALSO, BE AWARE OF OTHERS IN THE AREA.
ONLY ALLOW QUALIFIED PERSONNEL TO ASSEMBLE AND INSTALL CONVEYORS.
SUPPORT ASSEMBLY
Standard supports are always shipped assembled. See FIGURE 1 for a component breakdown.
IN ORDER FOR THE CONVEYOR TO
BE STABLE, THE SUPPORTS MUST
BE LAGGED TO THE FLOOR OR
SUPPORT STRUCTURE.
THIS IS THE CUSTOMER
RESPONSIBILITY!!
FIGURE 1
WARNING
!
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5
COMPONENT CHECKLIST
Prior to start up use the following list to double check the conveyor components.
MOTOR Have a qualied electrician ensure the motor is wired correctly for your
power source. Check that motor is securely fastened to the reducer
or motorbase.
REDUCER Check that the proper amount of oil is in the reducer.* Make sure a vent
plug is installed on the reducer.* (A solid plug is usually installed for
shipping.) See FIGURE 3.
BEARINGS Double check that bearings are fastened securely. Be sure that locking
collars are tightened and set screws are secured rmly to the shaft.
GENERAL Check that sprockets with chain and/or sheaves with V-belt are aligned
and properly tensioned.*
*Additional information available in section III Maintenance.
III. MAINTENANCE
MOTORS
1. CLEANING - All motors should be kept free of dirt and grease accumulations. Open motors should be periodically
vacuumed to remove dust and dirt from the windings.
2. VENTILATION - For best results motors should be operated in an area where adequate ventilation is available.
3. TEMPERATURE - Most of todays smooth body T.E.N.V. and T.E.F.C. Motors run hot to the touch. As long as
maximum ambient temperatures are not exceeded, and more importantly, ampere draw is within the allowable
range, there should be no need to worry. (Both of these limits are found on the motor nameplate.)
4. LUBRICATION - Most electric motors are lubricated for life and under normal conditions require no more lubrication.
Under severe conditions where additional lubrication is required, use the following chart as a guide.
THE FOLLOWING CHART IS BASED ON MOTORS WITH GREASE LUBRICATED
BEARINGS, RUNNING AT SPEEDS OF 1750 R.P.M. OR LESS, AND OPERATING
WITHIN AN AMBIENT TEMPERATURE RANGE OF BETWEEN 0 DEGREES F.
TO 120 DEGREES F.
Typical lubricants that can be used:
Chevron Oil Co. - SRI#2 Gulf Rening Co. - Precision #2 or #3
Shell Oil Co. - Alvania #2, Dolium R Mobile Oil Co. - Mobilux Grease #2
Texaco Inc. - Premium RB Sinclair Rening Co. - A.F.#2
CAUTION
!
CONDITION LUBRICATING
FREQUENCY
Normal 8 hr. day
Light Loads 2 to 3 years
Heavy 24 hr. Day
Heavy Loads
Dirty Conditions
1 Year
Extreme
Shock Loads
High Temperatures
3 to 6 Months
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7/21
6
REDUCERS
The following reducer information is concerned primarily with wormgear reducers. If your conveyor is equipped with another
type, refer to the manufacturer’s recommendations for installation and maintenance sent along at time of shipment.
1. ASSEMBLE / DISASSEMBLE MOTOR TO REDUCER - Because many of today’s motor keyways are cut with a
sidemill cutter, the following assembly instructions should be followed to insure a trouble-free t between motor
and reducer. First, place the key into the reducer keyway. Second, line up the motor keyseat with the key and push
the motor shaft into the reducer bore. Third, nish assembly be bolting the motor to the reducer ange. This
procedure should insure that the key does not slide back in the motor keyseat. See FIGURE 2.
2. VENTILATION - During normal operation gear reducers build up heat and pressure that MUST be vented to protect
the seals and gears. If not installed at Titan, a brass vent plug contained in a small plastic bag, will be put in a box
or larger bag along with fasteners sent loose for use during eld installation. Remove the top most drain plug (refer
to FIGURE 3) for the position of your reducer) and install the vent plug securely in place.
3. CLEANING - After approximately two to three weeks of operation the reducer MUST be drained, ushed out, and
relled to the proper level with fresh oil. (This is done to remove brass particles caused during the normal wear-in
period of the worm gear.) Afterwards, the oil should be changed in your reducer every 2500 hours or every
6 months, which ever occurs rst.
WHERE HIGH TEMPERATURES AND/OR DIRTY ATMOSPHERE EXISTS MORE
FREQUENT CHANGES MAY BE NECESSARY. PERIODICALLY CHECK REDUCER
TO ENSURE THAT THE PROPER LEVEL OF OIL IS IN THE REDUCER. TOO
LITTLE OIL WILL CAUSE ACCELERATED WEAR ON THE GEARS. TOO MUCH
OIL CAN CAUSE OVERHEATING, SEAL DETERIORATION, AND LEAKAGE.
4. LUBRICATION - The precision - made gears and bearings in our reducers require high-grade lubricants of the
proper viscosity to maintain trouble- free performance. All standard reducers ordered from the factory are lled with
ISO viscosity grade Mobil Glygoyle 460 polyalkalene glycol (PAG) lubricant. If oil needs to be added or
changed, ONLY compatible polyglycol lubricants should be used. Contact the factory for more information.
FIGURE 2
SIDEMILL
MOTOR
SHAFT
BORE
REDUCER KEYSEAT
CUT
MOTOR
SHAFT
1
3
NO!
IF MOTOR SHAFT HAS A KEYSEAT MADE BY AN ENDMILL NO SPECIAL ASSEMBLY STEPS ARE REQUIRED.
THE CORRECT ASSEMBLY PROCEDURE IS TO PLACE THE KEY INTO THE REDUCER KEYWAY.
THEN LINE UP MOTOR KEYSEAT WITH KEY IN REDUCER. PUSH MOTOR SHAFT ONTO REDUCER
AND BOLT TOGETHER.
MANY OF TODAY'S MOTORS HAVE KEYSEATS
CUT WITH A SIDEMILL CUTTER. IF YOU
PLACE THE KEY IN THE MOTOR KEYSEAT
IT CAN SLIDE BACK AS THE MOTOR SHAFT
IS PUSHED INTO THE HOLLOW INPUT SHAFT
OF THE REDUCER. THIS CAN CAUSE THE
HOLLOW INPUT SHAFT TO BREAKOUT
RUINING THE SEALS, ALLOWING OIL LEAKAGE,
AND FURTHER DAMAGE.
NOTE: IT IS ALSO ADVISABLE TO APPLY FEL-PRO C5A ANTISEIZE OR MOBILETEMP 78 GREASE TO THE
BORE OF THE REDUCER THIS WILL MAKE ANY FUTURE DISASSEMBLY MUCH EASIER..
2
RATIO
MULTIPIER
CAUTION
!
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7
5. TEMPERATURE - Most Titan Units are supplied with wormgear reducers. These units may run at temperatures
between 100 degrees to 200 degrees F. (Higher temperatures are especially common during start up). There is
NO NEED TO WORRY unless temperatures exceed 200 degrees F.
6. GENERAL MAINTENANCE - Regular inspection to insure the reducer bolts and screws are tight, correct alignment
of shaft and/or coupling, no major oil leaks, no excessive heating and no unusual vibration or noise will insure
maximum life and performance of the reducer.
BEARINGS
1. LUBRICATION - Bearings used on Titan Conveyors are normally pre-lubed for life. If customer requested, re-lube
bearings are provided, the use of a #2 consistency lithium based grease is advised.
Greasing Frequency should be as many times as necessary to maintain a small lm of grease leaking at the seals. This
will protect against foreign materials entering the bearing. The following list is provided to aid you in acquiring the proper
grease or an equivalent.
2. REPLACEMENT - If replacement of bearings become necessary remember to clean o󰀨 the shaft, le smooth grooves
or set screw marks, and oil the shaft before slipping on the new bearing.
IF BEARING DOES NOT SLIDE ON EASILY, USE A SOFT METAL BAR TO
TAP AGAINST THE INNER RACE TO ASSEMBLE.
Mounting
Position
UNIT SIZE
813 815 818 821 824 826 830 832 842 852 860 870* 880* 8100*
1 - Worm Over 4 12 12 20 24 40 56 72 112 188 312 35 48 72
2 - Worm Under 8 16 20 28 40 60 84 108 152 304 328 32-3/4 51-1/4 80
Oil Capacities (ounces) - Standard Units
* Shipped Dry 16 0z. = 1 pint
2 pints = 1 quart
4 quarts = 1 gallon
1 gallon = 128 oz. = 231 Cu. in.
Standard Gear Reducer Mounting Positions
& Vent Plug, Level and Drain Locations
FIGURE 3
NORMAL DUTY HEAVY DUTY
Texaco - Multifak #2 Sun - Prestige 742EP
Mobile - Mobilux #2 Exxon - Lidok #2EP
Amoco - Lithium MP Arco - Litholene HEP2
Shell - Alvania #2 Shell - Alvania #2EP
CAUTION
!
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8
3. GENERAL - Set up a weekly check on all bearings to ensure they remain tightly bolted down, set screws remain
fastened securely and are properly lubricated.
CHAIN & SPROCKETS
For longest chain life a constant lm or oil is recommended. We recommend a good quality non-detergent petroleum base
oil. Use the chart below
SHUT OFF CONVEYOR BEFORE USING OIL CAN OR BRUSH TO APPLY OIL!
REMEMBER - ALL GUARDS AND BOTTOM PANS, IF PROVIDED, MUST BE
REPLACED BEFORE RUNNING CONVEYOR. TITAN INDUSTRIES IS NOT
RESPONSIBLE FOR INJURIES CAUSED BY NOT COMPLYING WITH
SAFETY INSTRUCTIONS.
DANGER
!
WARNING
!
TEMPERATURE
RECOMMENDED OIL
VISCOSITY
20 degrees - 40 degrees F SAE 20
40 degrees - 100 degrees F SAE 30
100 degrees - 120 degrees F SAE 40
120 degrees - 140 degrees F SAE 50
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9
Model 680 Multi-Strand Chain Conveyor
2
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16. FRAME SPREADER
17. FRAME WELDMENT R/H
18. MOTORBASE
19. REDUCER TAKE-UP BRACKET
20. MOTOR
21. DRIVE SPROCKET
22. REDUCER
23. INFEED TAKE-UP BRACKET R/H
24. GUARD BACK BRACKET
25. GUARD FRONT
26. GUARD BACK
27. DRIVEN SPROCKET
28. SMILE BRACKET
29. UPPER SUPPORT
30. LOWER SUPPORT
31. ROLLER CHAIN
28
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BELT
TRAVEL
MODEL 680
MULTI STRAND CHAIN CONVEYOR
1. DRIVE SHAFT
2. CHAIN
3. CHAIN DRIVE SPROCKET
4. 4 BOLT DRIVE BEARING
5. FRAME WELDMENT L/H
6. CHAIN RETURN STRIP UHMW
7. CHAIN RETURN ANGLE L/H
8. CHAIN RETURN ANGLE R/H
9. SAFETY GUARD
10. CHAIN TRACK UHMW
11. CHAIN TRACK CHANNEL
12. 3 BOLT INFEED BEARING
13. INFEED TAKE-UP BRACKET L/H
14. INFEED SHAFT
15. INFEED SPROCKET
RECOMMENDED SPARE PARTS TO
BE STOCKED AT YOUR LOCATION
22
31
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