Tohnichi MPQL User manual

MARKINGTORQUEWRENCH
MODELMPQL/MQL/MQSP
MARKINGTORQUEWRENCH
OPERATING INSTRUCTION
MPQL・MPQL4・MQL・MQSP Model MPQL
Thisoperatinginstructionisappliedfortheupgraded
modelswhichwasproducedorsoldafterSeptember21,
2010.ThemodelsbeforeSeptember20,2010hasdifferent
accessories(excepttorquewrenchbody).
MPQLsocketsandmarkerheadsonthisoperating
instructionaremodified.Thesenewaccessoriesarefrom
May2016.
Pleasereferpage22formoredetails.
Tousethisproductproperlyandsafely,pleasereadthis
manualcarefullybeforeuseit.Ifyouhaveanyquestion
abouttheproductanditsoperations,pleasecontactyour
nearestdistributororTOHNICHIMFG.CO.,LTD.
英語版MPQL・MPQL4・MQL・MQSP取説.inddH1英語版MPQL・MPQL4・MQL・MQSP取説.inddH1 2016/07/1912:55:542016/07/1912:55:54

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Contents
■Contents
1. ForSafety ………………………………………………………………………………………………………………………………………… 2
2. Features/Components…………………………………………………………………………………………………………… 4
3. HowtoUse……………………………………………………………………………………………………………………………………… 5
3.1Setthetorquevalue
3.2Putthemarkerontothesocket
1）Howtorefillink
①MarkerHeadMK53RB(No.1780,No.2780)
②MarkerHeadMK93RB(No.2783)
③MarkerHead
MK53WY(No.1782,No.2782),MK93WY(No.2785)
3.3Howtosetthemarkerhead …………………………………………………………………………… 13
3.4Putthesocketontothetorquewrench ………………………………………………… 14
3.5Howtoadjustthepositionofthemarker …………………………………………… 16
3.6Howtorecoverfromstucksocket……………………………………………………………… 17
4. OptionalAccessories
4.1Socket ……………………………………………………………………………………………………………………………… 18
4.2ExtensionBar ……………………………………………………………………………………………………………… 19
4.3MQSPAdapter …………………………………………………………………………………………………………… 19
4.4AdjustingTool(ForMQSP) ……………………………………………………………………………… 19
4.5MarkerHead………………………………………………………………………………………………………………… 19
4.6RefillInk,Solvent ……………………………………………………………………………………………………… 20
4.7FeltTip……………………………………………………………………………………………………………………………… 20
4.8MarkerGuide ……………………………………………………………………………………………………………… 20
5. Specifications……………………………………………………………………………………………………………………………… 21
6. ForpreviousversionofSocketandMarkerHead ………………………………………… 22
6.1CombinationofPreviousSocketandNewMarkerHead
 (No.2780,2782,2783,2785)………………………………………………………………………… 22
6.2CombinationofNewSocketandPreviousMarkerHead
 (No.1780,1782,1783,1785)………………………………………………………………………… 23
6.3CombinationofPreviousSocketandPreviousMarkerHead
 (No.1780,1782,1783,1785)………………………………………………………………………… 23
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1ForSafety
1.Donotuseitforotherpurposeotherthanforscrewtightening.
a.Thisproductislimitedtoapplyforthescrew-tighteningpurpose.
2.Donotgetoilyorgreasyonthegrippart.
a.Thismakesahandslippingtocauseaccidentsorinjuries.
3.Makesureifthereareanycracks,flawsorrusts.
a.Thisgeneratesbreakagetocauseaccidentsorinjuries.
b.Haveaninspectionorrepair.
4.Donotuseitforahigherplaceworking.
a.Droppingatorquewrenchorsocketcausesaccidentsorinjuries.
5.Donotconnectalongerlengthhandlesuchasapipeorothers.
a.Thiscausesbreakageoraccuracydeviationofatorquewrench.

1.Whenapplyingahandforcetoatorquewrench,donotspur,putyourexcessiveweight,orstep
uponthetorquewrench.
a.Thismakesbreakageorboltslippingtocauseseriousaccidentsorinjuries.
2.Donotuseitwithoverthemaximumtorquevalue.
a.Thiscausesaccidentsorinjuriesbybreakagefailure.
3.Donotuseitwithshortageofpartssuchaspins,scaleplateorothers.
a.ConsultthesellerorTohnichitohaveaninspectionorrepair.
4.Donotmakeanyalterationstothetorquewrench.
a.Thismakestorquestrengthdeteriorationoraccuracydeviationtocauseaccidentsorinjuries.
5.Donotdroporgiveastrongimpacttothetorquewrench.
a.Thismakesbreakageorchangeofshapetodeteriorateaccuracyordurabilitytocause
accidentsorinjuries.
6.Payattentiontosurroundingswhenusingalarge-sizedtorquewrench.
a.Thiscausesaccidentsorinjuries.
7.Donotplaceatorquewrenchinanuprightposition.
a.Fallingordroppingdownthetorquewrenchcausesaccidentsorinjuries.
8.DonotuseanysparepartsexceptforTohnichigenuineparts.
a.ContactthesellerorTohnichiandusetheTohnichisparepartsonlywhenmakingarepair.
Warning
Caution
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PrecautionsforUse
0(1)Donotuseitwithbeyondthetorquecapacity.
0(2)Donotsetthegraduationbelowthelowesttorquevalue.
0(3)Setupapropertorquevaluebeforeuse.
-Thetorquevalueispresetthelowestvaluebeforeshipment.
0(4)Makesurethepropertorqueunit.
-Confirmthetorqueunitbeforeuse.
0(5)Donotuseatorquewrenchinthewaterorsea.
-Thismakesaninternalstructuredefecttocauseaccidentsorinjuries.Haveaninspectionor
repairifyoudropatorquewrenchinthewaterorsea.
0(6)Makeapreventivemeasurefordroppingwhenworkingatahigherplace.
-Droppingthetorquewrenchorsocketcausesseriousaccidentsorinjuries.
0(7)Useanappropriatesockettofitthesizeofyourhexagonbolthead.
-Usingadifferentsizeofsocketcausesaccidentsorinjuries.
0(8)Makeloadingwithgrippingontheeffectivelength.
-Ifnot,thatgeneratesanimpropertorquevalue.
0(9)Stoptighteningwhenhearingtheclicksound.
-Furthertighteningbringsonover-torquing.
(10)Donothityourhandsorelbowsagainstsurroundingswhenusingatorquewrench.
-
Payattentionnottohityourhandsorelbowsagainstsurroundingswhenusingatorquewrench.
(11)Donotuseatorquewrenchlikeahammerorleveruse.
-
Alterationoftheheadortubegeneratesimproperoperationandharmfuleffectontheaccuracy.
(12)Haveaperiodicalinspection.
-Thetorquewrenchisinneedofperiodicalinspection.
(13)Powerdirection
-Theforcedirectionshouldberight-angledtothetorquewrench.
-Makeaforcedirectionwithin±15inupanddownandbackwardandforward.
(14)Keepitwithtakingoutdirt,dust,mud,oil,moisture,etc.afteruse.
-Ifnot,itcausesimproperoperationandaccuracy.
(15)Keepitatadriedplacewithsettingupthelowesttorquevalueandapplyingtheanti-rustoil
whennotusingitforalongtime.
-Improperstorekeepingfestinatesthedeviationofaccuracyanddurability.
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Features
󱾀ThemarkingisengagedastheTorqueSetisachieved.
󱾀Quickdryinginkpreventsdrippingtokeepthemarkontheheadofthebolt.
󱾀VarietyofMarkerHeads
󱾀Selectin4color;Red,Blue,YellowandWhite(5mm,9mmmarkingdiameter)
EasytoreplacetheMarkerHead
Onerefillofinkiscapableofapproximately4500timesofstampingforMK53,6000timesfor
MK93MarkingHead.
Components
1.TorqueWrenchBody …………………………………… 1unit
2.HexWrench(forpositioningofmarkerhead)……… 1pc
*UseitfortorqueadjustmentofMPQL
3.Operatingmanual ………………………………………… 1copy
Option
・Socket
・ExtensionBar
・MQSPTorqueAdjustingAdapter
・AdjustingTool(forMQSPonly)
・MarkerHead
・RefillInk,Solvent
・FeltTip
・MakerGuide(Set)
2Features/Components
MarkerHead MakerGuide AdjustingToolforMQSPTorqueAdjusting
Adapter(forMQSPonly)
Socket
ExtensionBar
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3.1.Setthetorquevalue
1）IncaseofMPQL,insertthehexwrench(standardaccessory)intotorqueadjustmenthole.
2）Rotatethehexwrenchtochangethetorquevalueonthemain/sup.graduation.
3.2.Putthemarkerontothesocket
1）Howtorefillink
①MarkerHeadMK53RB(No.1780,2780).
ａ.Removethecapandthefelttip.
PinchApartwithfelttipremoverandpulloutthetipgently.
Sup.Graduation
TorqueAdjustmentHole
HexWrench
MainGraduation
3HowtoUse
*Lock-freemechanism.
■IncaseofMQSP
1）InsertanAdjustingtoolintothehexagonalholewithpinat
theendofthewrenchmainunit.
Note:Adjustingtoolisoptionalaccessory.
2）SettheMQSPonatesterandadjustthesettingtorqueby
turningtheadjustingtoolthatyouwanttoachieve.
Turningtheadjustmenttoolinaclockwisedirection,increase
thetorquevalue,turninginacounterclockwise,decrease.
MarkerHead
No.1780
No.2780
Ａ*1
FeltTipRemover
*2
Cap
Case
FeltTip
MarkerReturnSpring
DrawingsareNo.2780.No.1780withoutthespring.
*1: IninsertingtheFeltTipRemovertoMakerHeadNo.2780,pushupMarkerHeadSpringtoexposeApart.
*2:AttachedwithRefillInkNo.1770,No.1771asastandardaccessory.
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B
D
RefillInk
No.1770,1771
Nozzle
B
C
RefillInk
No.1770,1771
RefillInk
No.1770,1771
Case
RefillInk
No.1770,1771
Case
MarkerReturnSpring
No.2780
ｂ.Cutoffthetipoftherefillink.
MakesuretoholdtherefillinkwithBsideupsothattheinkdoesnotstayatthetop.If
theinkstaysatthenozzlepart,useyourfingertoputitoffbeforeopening.HoldCpart
andusescissorstocutoffthetipB.
ｃ.Refillinkintothecase.
Insertthetipoftherefillinkfullyintothecasetorefillink.GentlypinchDpartoftherefill
inkcontainertofullyuseuptheink.Afterrefill,gentlypullitout.Becarefulnotforthe
remaininginktospill.
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ｄ.Putbackthefelttipandcap.
Makesuretofullyinsertthefelttipwithfelttipremoverbacktothecaseandputthecap
onasitwasbefore.
*Layitdownstillforabout5minutesandtestafewtimesbeforeuse.
FeltTipRemover*2
Cap
Case
FeltTip*1
MarkerReturnSpring
No.2780
②MarkerHeadMK93RB（No.2783）
ａ.RemoveacapandfelttipfromMarkerHead.
Cap
MarkerHead
No.2783
FeltTip
Case
*1:IninsertingMarkerHeadNo.2780toFeltTip,takecarenottobecaughtinMarker
ReturnSpring.
*2:AttachedtoRefillInkNo.1770,No.1771
Becarefulinkdoesnotgetinyoureyes.
Ifyouputinktoomuch,wipeitoffwithpare,etc.
Becarefulinkdoesnotsplashandstainyourclothes.
Becarefulaboutthedirectionoffelttip(Referpage20).
Caution
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B
D
RefillInk
No.1770,1771
Nozzle
B
C
RefillInk
No.1770,1771
ｂ.Cutoffthetipoftherefillink.
MakesuretoholdtherefillinkwithBsideupsothattheinkdoesnotstayatthetop.
Iftheinkstaysatthenozzlepart,useyourfingertoputitoffbeforeopening.
HoldCpartandusescissorstocutoffthetipB.
ｃ.Refillinkintothecase.
Insertthetipoftherefillinkfullyintothecasetorefillink.
GentlypinchDpartoftherefillinkcontainertofullyuseuptheink.Afterrefill,gentlyput
itout.
Becarefulnotfortheremaininginktospill.
RefillInk
No.1770,1771
Case
RefillInk
No.1770,1771
Case
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ｄ.Putbackthefelttipandcap.
Makesuretofullyinsertthefelttipbacktothecaseandputthecaponasitwasbefore.
*Layitdownstillforabout5minutesandtestafewtimesbeforeuse.
Cap
FeltTip
Case
③MarkerHeadMK53WY(No.1782,No.2782),MK93WY(No.2785).
ａ.Openthecasecapofthemarkerhead.
Holdthecaseandpushthedent(Epart)toopenthecap.
Treatthecapgentlysothatitdoesnotdamagethehingeofthecap.
CaseCap
Hinge
Ｅ
MarkerHead
No.1782
No.2782
No.2785
MarkerReturnSpring
DrawingsareNo.2782.
No.1782withoutthespring.
Case
Becarefulinkdoesnotgetinyoureyes.Ifyouputink
toomuch,wipeitoffwithpare,etc.
Becarefulinkdoesnotsplashandstainyourclothes.
Becarefulaboutthedirectionoffelttip(Referpage20).
Caution
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ｂ.Refillink
Directlyrefillingfromtherefillink
RefillInk
No.776
No.777
Nozzle
MarkerHead
No.1782
No.2782
No.2785
MarkerReturnSpring
Ⅰ.Insertthenozzleoftherefillinkintothe
markerhead.
Ⅱ.Makesuretoremovethesealinsidetherefill
inkforthefirsttimeuse.
Ⅲ.Incaseofwhiteandyellowink,makesureto
shakeitwellbeforeuse.
Ⅳ.Putthecasecaponfirmlyafteruse.
Usinginjectortorefill
Ⅰ.Insertaneedleintotheinjector.
Ⅱ.Sticktheneedleinsidetherefillinkandsuck
intheink.
Ⅲ.Useuptheinkinsidetheinjector(iftheink
staysinsidetheneedleanddriesup,itmay
causeittoclog)
Ⅳ.Putsolventinsidetheinjectortocleanafter
use.
Ⅴ.Donotletsolventstayinsidetheinjector.If
solventstaysinside,itmaycausedamageon
theinjector.
Ⅵ.Makesuretoputthecapbackonafteruse.
MarkerHead
No.1782
No.2782
No.2785
RefillInk
No.776
No.777
Injector
AttachedtoRefillInk
MarkerReturnSpring
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RefillMark (100％)
RefillMark (50％)
Refillinkuptothemarkonthecase
mark100%(Refillmaximum)
mark 50%(Refillhalf)
Ⅰ.Putthecasecaponfirmly.
Ⅱ.Ifthecasecapisloose,itmaycauseinkto
spill.
CaseCap
c.Putthecasecapon.
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FeltTip FeltTip
Cap
MK53WY
No.1782
No.2782
MK93WY
No.2785
MarkerReturnSpring
Cap
Ⅰ.Removethecapandgentlypushthefelttip
againstpaper,etc.
Ⅱ.Becausethefelttipislong,itmaytakesome
timebeforetheinkisfilledtothetip.
Ⅲ.Keeppushingthetipuntilinkisfullyfilled(30
sec.to1min.)
ｄ.Checktheinkisfilledintothefelttipappropriately.
Becarefulinkdoesnotgetinyoureyes.
Ifyouputinktoomuch,wipeitoffwithpaper,etc.
Becarefulinkdoesnotsplashandstainyourclothes.
Usetheenclosedgloveforrefillnottostainyourhands.
Caution
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1.PuttheMarkerHeadthroughtheMarkerGuideas
illustratedleft.
2.
InserttheMarkerHeadwiththeMarkerGuideintothesocket.
3.WheninsertingtheMarkerHead,becarefulnottoget
tangledwiththespringinsidethesocket.
4.ChecktheMarkerHeadslidesupanddownsmoothly.
*MarkerGuideSetmodelisalsoavailable
MarkerHead(No.1780,No.1782)andMarkerGuide(No.2786)
MarkerGuideSetNo.2787
MK53RB(No.1780)andMarkerGuide(No.2786)set
MarkerGuideSetNo.2788
MK53WY(No.1782)andMarkerGuide(No.2786)set
Note:MarkerHeadMK93RBNo.2780,
MK53WYNo.2782isapplicable
forwiderthanW17sockets.
3.3.Howtosetthemarkerhead
1）Howtosetthemarkerhead(W10‒W16)
MarkerHead
No.2780
No.2782
Socket(W10-W16)
ChecktheMarkerHeadslidesup
anddownsmoothly.
2）Howtosetthemarkerhead(W17orwider)
1.Insertthemarkerheadintothesocketasillustratedleft.
2.Checkthemarkerheadslidesupanddownsmoothly.
Note:MarkerHeadNo.2783MK93RBandNo.2785
MK93WYisapplicableforwiderthanW17sockets.
ChecktheMarkerHead
slidesanddownsmoothly.
Socket(W17ormore)
MarkerHead
No.1780
No.1782
MarkerGuide
No.2786
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3.4.PuttheSocket(combinedwiththemarkerhead)ontothe
torquewrench
1）UnlocktheLockonthesocket.
ChecktheMarkerHead
slidesupanddownsmoothly.
MarkerHead
No.2783
No.2785
Socket(W17ormore)
IncaseofMK93RB,MK93WY
1.InserttheMarkerHeadintothesocketas
illustratedleft.
2.ChecktheMarkerHeadslidesupanddown
smoothly.
Note:MarkerheadMK93RB,MK93WYis
applicableforwiderthanW17sockets.
LockPosition
Lock Unlock
PulluptheLocker
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PulluptheLocker
AligntheHexPart
ReleasetheLock
2）Attachthesockettothetorquewrench.
AlignthesocketwhichinstalledaMarker
Headandthehexpartoftorquewrench.
Pushinthesocketwhilepullingupthe
locker.
Aftertheaboveprocess,holdthetorque
wrenchtomakesuretheyaresecurely
attached.
3）CapRemove.
Thecapmightnotberemovedwithinkattachedoninsideofcap.
Donottearthecapfrommarkerhead,itcausesbrokenthemarkerheadorspring.Takethe
markerheadfromsocketandtwistthecaptoremove.
4）TighteningOperation
Ifyouarenotusingitformorethan30minutes,makesuretoputthecapon.
WithcombinationofusingMarkerHeadMK53RB/MK93RBandRefillInkRedNo.1770/Blue
No.1771,ithavedryhardinessfor2weeksbutrecommendtoputacapduringstorage.
󱾀Fornuttightening

MPQLisadjustedforbolttighteningwhenshipped.Fornuttightening,follow3-52)instructions
tomakeadjustmentaccordingly.
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3.5.Howtoadjustthepositionofthemarker
1）Forbolttightening
Incaseofbolttightening,itisusuallyreadytouseasitisshipped.
①MeasurethedistancebetweenthebaseofSocketunitandthetipofMarkerHead.
(DimensionA)
②InserttheattachedHexWrenchintotheholeonthecover,adjustDimensionAtothe
thicknessa+5mm.TurnclockwiseforAtobebigger,andcounterclockwisetobesmaller.
HexWrench
MarkerHead
Ａ
4mmto14mm
Ratchet
Inadjustingmarkerposition,upwardtheratchetofMPQL/MQL/MQSPand
adjustthelengthoftherodfromtheratchetendsurfacebetween4mmto14mm.
Caution
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 2）Fornuttightening
①Measurethelengthofbandcofthe
nut.
②
Measurethedistancebetweenthebase
ofSocketunitandthetipofMarkerHead.
HeightH
cb
③InserttheattachedHexWrenchintotheholeonthecover,adjustDimensionAtothe
thicknessH+5mm.TurnclockwiseforAtobebigger,andcounterclockwisetobesmaller.
(DimensionA)
HexWrench
Marker
Head
Ａ
3.6.Howtorecoverfromstucksocket
IncasethesocketstuckonRatchet,inserta
smalldriverbetweentheHeadandtheCoverto
changetheratchetdirectionbytheRatchetLever.
Thentwistthesockettotheleftandremove.
*Afterreleasingthestucksocket,return
theRatchetLevertotheoriginalposition
(tighteningdirection).
RatchetLever
Cover
Head
Aftertheworkisfinished,putthecapon.
Otherwise,theinkoftheMarkerHeadmaydryup.
Caution
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MARKING TORQUE WRENCH
18
4.1.Socket
4OptionalAccessories
Model PartNo.
WidthAcrossFlat
[mm]
Max.Torque
[N・m]
HeightH
[mm]
Dia.φd
[mm]
Applicable
Models
Socket4MH-10 2700 10 25
100
17.5
MPQL
50N・
MQSP
50N
to
200N4
Socket4MH-12 2701 12 35 20.5
Socket4MH-13 2702 13 40 21.5
Socket4MH-14 2703 14 60 22.5
Socket4MH-16 2704 16 70 25
Socket4MH-17 2705 17 110 28
Socket4MH-18 2706 18 120
105
29
Socket4MH-19 2707 19 170
30
Socket4MH-22 2709 22 190
Socket4MH-24 2710 24 200 32.8
Socket6MH-22 2720 22 255 32
MQL
280N
Socket6MH-24 2721 24 255
110
34.5
Socket6MH-27 2722 27 255 38.5
Socket6MH-30 2723 30 280 42
Model PartNo.
WidthAcrossFlat
Max.Torque
[lbf・in]
（N・m）
HeightH
[mm]
Dia.φd
[mm]
Applicable
Models
[inch] [mm]
Socket4MH-7/16 2712 7/16 11.113
300（35）
100
20 MPQL
50N・
MQSP
50N
to
200N4
Socket4MH-1/2 2713 1/2 12.7
400（45） 21
Socket4MH-9/16 2714 9/16 14.288
700（80） 23
Socket4MH-5/8 2715 5/8 15.875
800（90） 25.5
Socket4MH-11/16 2716 11/16 17.463 1000（120）
105
28.5
Socket4MH-3/4 2717 3/4 19.05
1500（170） 30
H
H
φd
φd
MPQL50N,MQSP50N
to200N4Socket
W10toW14,W7/16to9/16
No.2700to2703,2712to2714
MPQL50N,MQSP50N
to200N4Socket
W16toW24,W5/8to3/4
No.2704to2710,2715to2717
MQL280N
SocketW22toW30
No.2720to2723
φd 
H
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MARKINGTORQUEWRENCHMODELMPQL/MQL/MQSP
19
4.2.ExtensionBar
Model Part#
Applicable
Models
Extension
Length
[mm]
MPQL
ExtensionBar50
1749
MPQL
（MQSP）
50Nto200N4
50
MPQL
ExtensionBar100
1748 100
MQL
ExtensionBar50
1752 MQL280N 50
4.5.MarkerHead
Model Part#
Applicable
Color
Applicable
SocketSize
MarkerHeadMK53RB 1780 Red,Blue
W17or
more*
MarkerHeadMK53WY 1782 White,Yellow
MarkerHeadMK53RB 2780 Red,Blue
W16or
less
MarkerHeadMK53WY 2782 White,Yellow
MarkerHeadMK93RB 2783 Red,Blue
W17or
more
MarkerHeadMK93WY 2785 White,Yellow
*Inuse,MakerGuide(No.2786)isrequiredseparately.
4.3.MQSPAdapter
Model Part#
Applicable
Models
Applicable
Testers
MQSP3/8-17
Adapter
817
MPQL50N
MQSP50N
DOTE50N3
MQSP1/2-17
Adapter
818
MPQL100N4
to200N4
MQSP100N
to200N
DOTE100N3
DOTE200N3
4.4.AdjustingTool
(ForMQSP)
Model Part#
Applicable
Models
Adjusting
Tool
930 MQSP50Nto200N
MakerReturnSpring
MarkerHead
MK53RB No.2780
MK93RB No.2783
MarkerHead
MK53WY No.2782
MK93WY No.2785
No.1780andNo.1782MarkerHead
withoutareturnspring
H3
H3
H3
MPQL
ExtensionBar50
No.1749
MPQL
ExtensionBar100
No.1748
MQL
ExtensionBar50
No.1752
英語版MPQL・MPQL4・MQL・MQSP取説.indd19英語版MPQL・MPQL4・MQL・MQSP取説.indd19 2016/07/1912:56:052016/07/1912:56:05