Tolomatic LS10 User manual

LS10
LSMM10
LS10 & LSMM10 Linear Slide
1" Bore
1Included in Repair Kit RKLS10SK_ _ . _ _
2Available only as Head Assembly 0610-9002 (5610-9002 metric).
3Narrower bands for models manufactured before 5-1-98 - Included in Repair Kit #0610-9033 SK_ _ . _
_
4Replacement tube for LS manufactured after October 13, 2007 order with code RTBLS10 and specify
stroke SK __.__ in inches
5Replacement tube for LS manufactured before October 13, 2007 order with no. 0610-1001 and
specify stroke SK __.__ in inches
6Replacement V-Block for LS manufactured after October 13, 2007 order with code RVRLS10 and
specify stroke SK __.__ in inches
7Replacement V-Block for LS manufactured before October 13, 2007 order with no. 0610-1037 and
specify stroke SK __.__ in inches
8Replacement shaft for LS manufactured after October 13, 2007 order with code NGSLS10 and specify
stroke SK __.__ in inches
9Replacement shaft for LS manufactured before October 13, 2007 order with no. 0610-1032 and
specify stroke SK __.__ in inches
10Parts shown are shocks only. Field retrofit Kits are 0610-9022 Light Duty and 0610-9023 Heavy Duty.
TOLOMATIC • URL: http://www.tolomatic.com • Email: [email protected] • Fax: [phone] • Toll Free: 1-800-328-2174
LS10 LSMM10
I tem P art no . D escrIPtIon
1
1
. 0910-1172 Screw 4 4
2
1
. 0610-1012 End Cap 2 2
3
1
. 4515-1012 Band Insert 2 2
4
1
. 4520-1012 Spring, Compression 2 2
5. 0610-1046 Set Screw 4 4
6. 0610-9000 Carriage Sub-Assembly 1 1
7
2
. 1014-1065 Plug, Pipe 2
5910-1006 Pipe Plug 2
8. 0610-9002 Head Sub-Assembly 2
5610-9002 Head Sub-Assembly 2
9
2
. 0610-1026 Hex Nut 2 2
10
2
. 0610-1016 Hex Head Screw 2 2
11. 0610-1017 Band Wedge 2 2
12
1
. 0912-9006 Sealing Band (specify stroke) 1 1
3
0910-9016 Sealing Band (specify stroke) ** **
13
1
. 0912-9000 Dust Band (specify stroke) 1 1
3
0910-9017 Dust Band (specify stroke) ** **
14. 0610-1005 Bearing, Linear 4 4
15. 0610-1021 Hole Plug, Chrome 4 4
List of Parts
I tem P art no . D escrIPtIon
16. 0610-1042 Square Nut 8
5610-1042 Square Nut 8
17. 0910-9013 Piston Bracket Sub-Assembly 1 1
18
1
. 0910-1206 U-Cup 2 2
19
4
. RTBLS10 Tube (specify stroke) A/R A/R
5
0610-1220 Tube (specify stroke) A/R A/R
20
6
. RVRLS10 V-Block, Machined (spec. stroke) 2A/R 2A/R
7
0610-1037 V-Block, Machined (spec. stroke) 2A/R 2A/R
21. 0610-1103 Cap Screw (Qty. depends on stroke) A/R A/R
22
8
. NGSLS10 Shaft, Machined (specify stroke) 2A/R 2A/R
9
0610-1032 Shaft, Machined (specify stroke) 2A/R 2A/R
23
1
. 0910-1160 O-Ring, Buna-N 2 2
24
1
. 0720-1003 O-Ring, Buna-N 4 4
25. 0610-1011 Screw, Self-Tapping 8 8
26
2
. 0915-1044 Set Screw 2 2
27
10
. 0610-1100 Light Duty Shock Absorber AR AR
0610-1101 Heavy Duty Shock Absorber AR AR
Replaced Parts Sheets
0600-0005 & 0600-0006
Note: Linear Slide is shown with
Optional Shock Absorbers
Parts Sheet
0600-4002_10

2 – Disassembly and Assembly Instructions LS10, LSMM10 Parts Sheet #0600-4002_10
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DISASSEMBLY
1. Remove Slide Cylinder from machinery.
2. Remove Screws (#1), and End Caps (#2). *Use care as End Caps
(#2) are spring loaded.
3. Loosen set screws in Head Assemblies (#8).
4. Remove eight Screws (#25), and two Head Assemblies (#8).
5. Slide Piston/Bracket (#17) and Carrier (#6) out end of Tube/Base
(#19).
6. Remove Screws (#5), and Bearings (#14), from Carrier (#6).
7. Remove Top Dust Band (#13).
8. Remove Inside Sealing Band (#12) by passing a screw driver or
similar tool through the slot in the Tube/Base (#19) to dislodge the
band. *Take care in doing this step to make certain that NO
SCRATCHES ARE MADE in the Tube/Base (#19) bore or slot.
ASSEMBLY
1. Thoroughly clean all components, particularly the bore, slot, and
bands. Carefully lubricate the tube and all rubber parts with
MAGNALUBE®“G”.
2.
Insert new sealing band (#12) into the Tube/Base (#19) bore
(with the rubber portion facing up into the slot), centering the
band along its entire length. *CAUTION: The metal edges of
the band are very sharp. Exercise caution to avoid injury to
yourself or the the Band and Tube/Base (#19) (When installing
both the Inner and Top Bands).
3. Install the Piston/Bracket (#17), with new U-Cups (#18) in place in
the Tube/Base by passing the Inner Sealing Band through the
Piston/Bracket.
4. Push the Piston/Bracket (#17) along the cylinder length to
position the Inner Band (#12) properly into the slot.
5.
Cut Sealing Band (#12) to leave .5" overhang at either end of
the Tube/Base. Remove rubber portion of overhanging band
with a razor blade.
6. Install the Top Dust Band (#13) with the rubber sealing portion
facing down into the slot and centering the band along its entire
length. The band should lay over the center of the Piston/Bracket.
7.
Cut Dust Band (#13) to leave .5" overhang at either end of the
Tube/Base. Remove rubber portion of overhanging band with
a razor blade.
8. Place two Bearings (#14) on each shaft (#22) with lowest set
screw holes facing outward.
9. Install Carrier (#6) over Piston/Bracket (#17). Care must by taken
to assure key in the bottom of the Carrier (#6) fits into the Piston/
Bracket (#17) slot and one Bearing (#14) per Shaft (#22) is on
either side of the Carrier (#6).
10.
Push Bearings (#14) in Carrier (#6) as far as Carrier (#6) bores
will permit.
11. Install Set Screws (#5). Apply Loctite #242 to Set Screws (#5) and
screw them into Carrier (#6) until they bottom out on Bearings
(#14), then back them out one half turn.
12.
Install Springs (#4) and Band Inserts (#3) into End Caps (#2)
and install in Carrier (#6) ends. Push Springs (#4) down to
Drawing repeated for reference
Note: Linear Slide is shown with Optional
Shock Absorbers.

Parts Sheet #0600-4002_10 LS10, LSMM10 Disassembly and Assembly Instructions – 3
TOLOMATIC • URL: http://www.tolomatic.com • Email: [email protected] • Fax: [phone] • Toll Free: 1-800-328-2174
REED SWITCHES
NOTE: Form A Reed Switches should not be used in TTL logic circuits.
A voltage drop caused by the L.E.D. indicator will result. For applications
where TTL circuits are used, please contact the factory.
WARNING: An ohmmeter is recommended for testing Reed Switches.
NEVER use an incandescent light bulb as a high current rush may
damage the switch.
Reed and TRIAC switches are only recommended for signalling position,
not directly powering soleniods. For shifting a solenoid, a relay or
resistor is recommended between it and the Reed Switch. Switch
ratings must not be exceeded at any time.
NOTE: The side of the switch with the groove indicates the sensing
surface. This must face toward the magnet.
NOTE: For Hall Effect Switch Magnet, be sure the S pole of the magnet
(indicated with black dot) is facing toward the switch (down).
clear underside of Carrier (#6). Use Screws (#1) to hold End
Cap (#2) in place.
13. Place Band Wedges (#11) between Bands (#12,#13) at both
ends of cylinder.
14. Install new O-Rings (#23,#24) on Head Assemblies (#8) and install
Head Assemblies to cylinder. If using Square Nuts (#16) be sure
they are installed in Tube/Base before Heads are installed.
15. Install Screws (#25) and tighten Head Assemblies in place.
16. Push Carrier (#6) to one end and tighten Set Screw in Head
Assembly on that end. Push Carrier (#6) to the other end of the
Slide Cylinder to take out any slack in Bands (#12,#13) and tighten
Set Screw (#26) in Head Assemblies (#8).
17. Run Carrier (#6) back and forth along the full stroke to make
certain the Slide is properly assembled.
18. Remount the completed Slide Cylinder.
SHAFT AND BEARING REPLACEMENT
INSTRUCTIONS
Note: Shaft alignment is critical to assure proper function of the slide
cylinder.
1. Remove Slide Cylinder from machinery.
2. Loosen two Set Screws (#26) in Head Assembly (#8) on one end of
Cylinder.
3. Remove four screws (#25), and Head Assembly (#8) from same end
of Cylinder.
4. Remove Screws (#21) from one shaft (#22).
5. Slide Shaft (#22) out of Carrier (#6).
6. Remove and replace Set Screws (#5) and Bearing (#14) from open
side of Carrier (#6). Use Loctite #242 on Set Screws (#5) and screw
them into Carrier (#6) until they bottom out on bearings (#14), then
back them out one half turn.
7. Slide new Shaft (#22) through Bearings (#14). Replace Screws (#21)
loosely, use Loctite #242 on Screws (#21).
8. Hold Top Dust Band (#13) at open end of Cylinder and slide Carrier
(#6) to opposing end.
9. Tighten Screws (#21) below Carrier (#6) to 40 inch-pounds
minimum.
10. To align Shaft (#22) properly, slide carrier over next Screw (#21)
and tighten to 15 inch-pounds minimum. Repeat this until all
Screws (#21) are tight.
11. Repeat steps 5 through 11 for second Shaft (#22).
12. Place Band Wedge (#11) between Bands (#12,#13) at open end of
Cylinder.
13. Be sure O-rings are on Head Assembly (#8) and install Head
Assembly (#8) to Cylinder. If using Square Nuts (#16) be sure they
are installed in Tube/Base (#17) before Head is installed.
14. Install four Screws (#25) and tighten to 70-80 inch-pounds.
15. Position Carrier (#6) to the end of Cylinder with non-removed Head
Assembly (#8). Push Carrier (#6) back to other end to remove any
slack from Bands (#12,#13) and tighten Set Screws in Head
Assembly (#8).
16. Run Carrier back and forth along the full stroke to make certain the
Slide is properly assembled before applying air.
17. Remount the completed Slide Cylinder.
Loctite® is a registered trademark of the Loctite Corporation, www.loctite.com
Magnalube®-G is a registered trademark of the Carleton-Stuart Corporation, www.magnalube-g.com
Viton® is a registered trademark of the E.I. Du Pont de Newmours Co., www.dupont.com.
Description QTY
RT Switch, Reed, Form A, 5M Wire AR
RM Switch, Reed, Form A, Male Connect AR
BT
Switch, Reed, Form C, 5M Wire AR
BM Switch, Reed, Form C, Male Connect AR
CT Switch, Triac, 5M Wire AR
CM Switch, Triac, Male Connect AR
TT Switch, Hall, Sourcing, 5M AR
TM Switch, Hall, Sourcing, Male Connect AR
KT Switch, Hall, Sinking, 5M AR
KM Switch, Hall, Sinking, Male Connect AR
0610-9100 Rail and Rail Hardware (specify stroke) AR
SWITCH AND HARDWARE LISTING
OPTIONAL ACCESSORIES
Shock Absorber (Shock absorbers are sold individually.)
DESCRIPTION PART NO.
1"/25mm Light Duty 0610-9022
1"/25mm Heavy Duty 0610-9023
Inductive DC Proximity Sensors (also sold individually.)
DESCRIPTION PART NO.
DC 10-24 NPN NO Sink 0610-1023
DC 10-24 PNP NO Source 0610-1024
NOTE: NO=Normally Open
Note: Linear Slide is shown with Optional
Shock Absorbers.
.93"
1.05"
TOLOMATIC
TOLOMATIC
.08"
.37"
1.31"
SENSING SURFACE
SENSING SURFACE
PART NO. or
CONFIG. CODE
ITEM

4 – Switches LS10, LSMM10 Parts Sheet #0600-4002_10
REED
SWITCH
LOAD
BROWN
BLUE
BLUE
BLUE
(-) (-)
(+)(+)
REED
SWITCH
LOAD
BROWN
BLUE
(-) (-)
(+)(+)
OR
REED SWITCH FORM A
LABEL COLOR: RED
10VA MAX.
200 Vdc
500mA Max. Current
REED
SWITCH
COMMON
NORMALLY CLOSED
NORMALLY OPEN
BROWN
BLACK
BLUE
REED SWITCH FORM C
LABEL COLOR: YELLOW
120 Vdc/120 Vac MAX.
250mA Max. Current
HALL-EFFECT
SINKING
SWITCH
BROWN
BLACK
BLUE (-)
(+)
(-)
(+)
LOAD
HALL-EFFECT SWITCH
(SINKING)
LABEL COLOR: GREEN
Input Voltage:5-25 VDC only
Output Current: 200 mA Max.
BROWN
BLACK
BLUE
QUICK-DISCONNECT
(Applies to all switch types)
An Important Note Regarding
Field Retrofit of Quick-Disconnect
Couplers:
If replacing a Quick-Disconnect
switch manufactured before 7-1-97
it will also be necessary to replace
or rewire the female-end coupler
with the in-line splice
Female Connector 5M
HALL-EFFECT
SOURCING
SWITCH
BLACK
LOAD
BROWN
BLUE (-)
(+)
(-)
(+)
HALL-EFFECT SWITCH
(SOURCING)
LABEL COLOR: WHITE
Input Voltage:5-25 VDC only
Output Current: 200 mA Max.
SWITCH TYPE CODE
BT (Form C Reed Switch with 5-meter lead)
BM (Form C Reed Switch with 5-meter lead and QD)
RT (Form A Reed Switch with 5-meter lead)
RM (Form A Reed Switch with 5-meter lead and QD)
CT (TRIAC Switch with 5-meter lead)
CM (TRIAC Switch with 5-meter lead and QD)
KT (Hall-effect Switch (Sinking) 5-meter lead)
KM (Hall-effect Switch (Sinking) 5-meter lead and QD)
TT (Hall-effect Switch (Sourcing) 5-meter lead)
TM (Hall-effect Switch (Sourcing) 5-meter lead and QD)
UNIVERSAL SWITCH WIRING DIAGRAMS AND
LABEL COLOR CODING
AC 
COM 

LOAD

INPUT

TRIAC
SWITCH
120Vac
Max.
MOV
BROWN
BLUE
TRIAC SWITCH
LABEL COLOR: BLUE
Max. 1Amp. Cont. Current @ 86°F
Max. .5Amp. Cont. Current @ 140°F
Peak surge current 10Amp.
For complete Switch Performance
Data, refer to the Tolomatic Fluid
Power Catalog # 9900-4000.
TO ORDER RETROFIT KITS: SW (then the model number and base
size, and code for type of switch needed.
EXAMPLE: SWLS10BT
Where SW is the switch kit, LS is Linear Slide, 10 is the 1” size, and
BT is a Form C Reed Switch with 5-meter lead.
All Switch Kits come with 1 switch and mounting hardware.
3800 County Road 116, Hamel, MN 55340
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Phone: [phone] • Fax: [phone] • Toll Free: 1-800-328-2174
8
© 2017 Tolomatic 201708161426
Information furnished is believed to be accurate
and reliable. However, Tolomatic assumes no
responsibility for its use or for any errors that may
appear in this document. Tolomatic reserves the
right to change the design or operation of the
equipment described herein and any associated
motion products without notice. Information in
this document is subject to change without notice.