
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
ProductOverview....................................................11
Controls...........................................................12
InfoCenterDisplay........................................15
Specications..................................................18
Attachments/Accessories.................................18
BeforeOperation.................................................19
BeforeOperationSafety...................................19
AddingFuel......................................................19
PerformingDailyMaintenance..........................20
DuringOperation.................................................20
DuringOperationSafety...................................20
StartingtheEngine...........................................22
DrivingtheMachine..........................................22
ShuttingOfftheEngine.....................................23
UsingAttachments...........................................23
UnderstandingtheSmartLoadSystem.............25
DieselParticulateFilter(DPF)
Regeneration................................................26
AfterOperation....................................................36
AfterOperationSafety......................................36
RetrievingaStuckMachine..............................36
MovingaNon-FunctioningMachine..................36
HaulingtheMachine.........................................37
LiftingtheMachine...........................................39
Maintenance...........................................................40
MaintenanceSafety..........................................40
RecommendedMaintenanceSchedule(s)...........40
Pre-MaintenanceProcedures..............................42
UsingtheCylinderLocks..................................42
AccessingInternalComponents.......................43
RemovingtheFrontCover................................44
RemovingtheFrontCoverAssembly................45
RemovingtheSideScreens.............................45
Lubrication..........................................................45
GreasingtheMachine.......................................45
EngineMaintenance...........................................46
EngineSafety...................................................46
ServicingtheAirCleaner..................................46
ServicingtheEngineOil....................................47
ServicingtheDiesel-OxidationCatalyst
(DOC)andtheSootFilter..............................49
FuelSystemMaintenance...................................49
DrainingtheWaterSeparator...........................49
ReplacingtheWaterSeparatorFilter................50
CheckingtheFuelLinesand
Connections..................................................50
BleedingtheFuelSystem.................................50
DrainingtheFuelTank(s)..................................50
ElectricalSystemMaintenance...........................51
ElectricalSystemSafety...................................51
UsingtheBattery-DisconnectSwitch................51
ServicingtheBattery.........................................51
Jump-StartingtheMachine...............................53
ServicingtheFuses..........................................55
DriveSystemMaintenance..................................56
ServicingtheTracks.........................................56
CoolingSystemMaintenance..............................59
CoolingSystemSafety.....................................59
ServicingtheCoolingSystem...........................59
ChangingtheEngineCoolant...........................60
BeltMaintenance................................................60
CheckingtheAlternator-BeltT ension................60
ControlsSystemMaintenance.............................61
AdjustingtheControls.......................................61
HydraulicSystemMaintenance...........................61
HydraulicSystemSafety...................................61
RelievingHydraulicPressure............................61
Hydraulic-FluidSpecications..........................62
CheckingtheHydraulic-FluidLevel...................62
ReplacingtheHydraulicFilters.........................63
ChangingtheHydraulicFluid............................63
LoaderMaintenance............................................64
TorquingtheLoaderArmAdjustment
Screws..........................................................64
Cleaning..............................................................64
RemovingDebris..............................................64
WashingtheMachine.......................................64
CleaningtheChassis........................................65
Storage...................................................................65
StorageSafety..................................................65
Storage.............................................................65
Troubleshooting......................................................66
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