Toro Workman 07224-90001 Instruction Manual

MODEL NO. 07224-90001 & UP
MODEL NO. 07223-90001 & UP
MODEL NO. 07269-90001 & UP
OPERATORS, SET-UP,
AND PARTS
CATALOG
INDUSTRIAL WORKMAN®KIT
FORM NO. 99-0744
©The TORO Company - 1999
All Rights Reserved
To assure maximum safety, optimum
performance, and to gain knowledge of the
product, it is essential that you or any other
operator of this Vehicle read and understand
the contents of this manual before the engine
is ever started. Pay particular attention to the
SAFETY INSTRUCTIONS highlighted by the
triangular safety alert symbol.
The safety alert symbol means CAUTION,
WARNING or DANGER - personal safety
instruction. Failure to comply with the
instruction may result in personal injury.
Keep this Operators Manual in the plastic tube behind the operator seat.
It is very important that all persons operating this equipment have easy access to these instructions at all
times!
Carefully read and follow the Maintenance Instructions that are provided with this equipment and the
Safety Instructions in the Workman®Vehicle Operators Manual.
SAFETY INSTRUCTIONS
RECOGNIZE SAFETY INFORMATION
This safety-alert symbol is used to call
attention to a dangerous situation, which
could result in serious injury or death to the operator
or a bystander.
Safety, mechanical and some general information
in this manual are emphasized. DANGER,
WARNING and CAUTION identify safety
messages. Whenever the triangular safety symbol
appears, it is followed by a safety message that
must be read and understood. For more details
concerning safety, read the Safety Instructions on
this page and page 2. IMPORTANT identifies
special mechanical information andNOTE identifies
general information worthy of special attention.
These instructions are provided as a guide for the
safe operation and maintenance of this equipment.
However, the operators personal safety, as well as
those persons in the work area, will depend on the
careful actions and good judgement of the operator.
To reduce the potential for injury or death,
comply with the following safety instructions.
BEFORE OPERATING:
1. Operate this machine only after reading and
understanding the contents of this manual and
the Workman®Vehicle Operators manual. A
replacement manual is available by sending
complete model and serial number to:
Hahn Equipment Co., 1625 N. Garvin St.,
Evansville, IN 47711.
2. Keep all shields, safety devices and decals in
place. If a shield, safety device or decal is
malfunctioning, illegible or damaged, repair or
replace it before operating the machine.
TOWING AT EXCESSIVE SPEEDS COULD
CAUSE VEHICLE TO LOSE STEERING
CONTROL.
Never tow vehicle faster than 5 MPH
(8 km/h).
Never exceed maximum tongue weight
of 400 LBS (181 KG.).
Never exceed maximum trailer weight
Without trailer brakes
1500 LBS (680 KG.)
With trailer brakes
3500 LBS (1587 KG.)
Read, understand, and follow Safety
Instructions below and in Workman
Operators Manual before operating
vehicle.
IMPROPER TOWING WITH THIS VEHICLE
MAY CAUSE SERIOUS PERSONAL INJURY
OR DEATH.
WARNING

2
1
1
SAFETY INSTRUCTIONS
BED REMOVAL PROCEDURE:
6. For removal of the cargo bed to preform engine
service, adhere to the following procedure:
A. Stop the Vehicle and set the parking brake.
B. Shut off the vehicles engine and remove
key from ignition.
WHILE OPERATING:
3. Always follow Workman®Vehicle operating
instructions in Workman®Vehicle Operators
Manual.
4. DO NOT OVERLOAD THE VEHICLE. Never
exceed maximum Operator and Pay Load
Capacity of 1800 lb and maximum Gross Vehicle
Weight of 4000 lb. Failure to position loads
carefully can result in their shifting or tipping over.
Distribute loads evenly, as low as possible, with
center of gravity forward of rear axle. Secure load
using Lifting Lugs (Figure 3).
5. Make certain everyone is clear of the machine
before loading or starting the engine to move the
vehicle.
6. Before backing up, look to the rear and assure
no one is behind. Back up slowly.
C. Disengage all power and wait until all
moving parts have stopped.
D. Remove all cargo.
E. Remove welding gas bottles (if equipped)
F. Remove beds Front Securing Bolts,
shown in Figure 1.
G. Remove Rear Securing Pins, shown in
Figure 2.
FIG. 1
1. Front Securing Bolt
FIG. 2
1. Rear Securing Pin
Base Weight for Bed of Industrial
Workman®kit is 350 lb.
Always be sure Lifting device is capable
of lifting bed and any attached accessory
to avoid personal injury or death.
WARNING
H. Lift the cargo bed from four corners evenly
from the vehicles frame, using Lifting
Lugs as shown in Figure 3, and set aside.
Do not exceed capacity. Maximum
capacity of operators, attachments and
cargo is 1800 LB (4000 LB. GVW)
or 800Kg (1800Kg GVW).
Always distribute cargo load evenly on
bed with center of gravity of load forward
of rear axle.
WARNING

3
HITCH RATING
MAXIMUM TONGUE WEIGHT:
400LBS (181KG.)
MAXIMUM TRAILER WEIGHT:
WITHOUT TRAILER BRAKES;
1500 LBS (680KG.)
WITH TAILER BRAKES;
3500 LBS (1587 KG.)
92-2724
ON AXLE TUBE
(Part No. 92-2724)
SAFETY & INSTRUCTION DECALS
The following safety and instruction decals are installed on the INDUSTRIAL WORKMAN®KIT. If
any become damaged or illegible, replace them. Decals and part numbers are listed below and in
the parts catalog. Order replacements from your Authorized Toro Distributor.
SAFETY INSTRUCTIONS
Four corners of Industrial Bed
(Part No. 99-0488)
I. When service is complete, reinstall the
cargo bed in its original position and
secure with the pins at the rear and the
bolts at the front. Refer to Torque Specs.
8. Keep all nuts, bolts and other fasteners
tightened securely. Replace any shields removed
during servicing or adjustments.
9. To be sure of optimum performance and safety,
always purchase genuine TORO replacement
parts and accessories. Replacement parts and
accessories made by other manufacturers could
be dangerous. Altering this equipment in any
manner may affect the machines operation,
performance, stability, durability or its use may
result in personal injury or death. Such use could
void the product warranty by the TORO Company.
FIG. 3
1. Lifting Lugs
1

4
SERVICE INSTRUCTIONS:
1. Instructions for vehicle engine service
A. Diesel Unit:
1. Check oil on lower right side of engine
without lifting the cargo bed.
2. Add oil to engine through Access Door
in bed. See Figure 4.
1
2
1
2
FIG. 4: Diesel Engine
1. Access door 2. Oil fill cap
B. Gasoline and Liquid Propane Gas units:
Check oil and add oil through Access Door
in bed. See Figure 5.
MAINTENANCE
FIG. 5: Gas/Liquid Propane Gas Engine
1. Oil filler cap 2. Oil check stick
Never lift entire vehicle by the bed Lifting
Lugs.
Never pivot bed on rear pins.
Remove all securing pins and bolts and
remove bed for service.
Always remove all cargo (including
welding gas bottles) before removing
bed.
Always lift bed at all four corners.
Do not exceed capacity. Maximum
capacity of operators, attachments and
cargo is 1800 LB (4000 LB. GVW)
or 800kg (1800kg GVW).
Always distribute cargo load evenly on
bed with center of gravity of load forward
of rear axle.
Read, understand, and follow Safety
Instructions and Bed Removal Procedure
before servicing vehicle.
IMPROPER USE OF THE CARGO BED MAY
CAUSE SERIOUS PERSONAL INJURY OR
DEATH.
WARNING

5
C. For all engine bay service requiring the
removal of the cargo bed, adhere to the
previous removal procedures in Maintenance
Safety Instructions on Page 2.
D. Refer to Workman® Operators Manual for
service instructions.
2. Installation of welding gas bottles (for units
equipped with optional Acetylene Tray Kit Model
07224). See page 9 for SET-UP instructions
of Acetylene Tray Kit.
A. Remove cover plate from industrial bed.
B. Remove fasteners securing the Bottle
Restraint Plate at the front left corner of the
cargo bed and set plate aside.
C. Place Oxygen and Acetylene Bottles onto
the Bottle Tray as shown in Figure 5. Tray is
designed for a 38 High Acetylene Tank with
a diameter of 8 1/2 and a 48 high Oxygen
Tank with a diameter of 7 1/2.
D. Secure the bottles to the bed with the bottle
restraint plate. Reinstall 1/2 Flange Lock
fasteners using a torque load of 75 ftlb
(102 Nm). FIG. 5
1. Oxygen and Acetylene Bottles
2. Bottle Restraint plate 3. Optional Bottle Tray
MAINTENANCE
1
2
3
TORQUE SPECIFICATIONS
Bolt Size ftlb Nm
1/4 100 1125
Bolt Size inlb Ncm
3/8
1/2
30
75
41
102

6
BUMPER ASSEMBLY 99-0805:
1. The two (92-2700) Hitch Arm Brackets are to
be installed on the Rear Channels of the
Workman® unit. The short leg of Bracket
(channel) should be at the top. See FIG. 1.
Using four (two for each bracket) 3/8-16 x 1
Lg. Flange Lock Hex. Hd. Cap Screws, mount
Brackets to the Workman®units channels.
Tighten screws securely with four 3/8 Flange
Lock Nuts.
2. Slide (99-0468) Bumper Assembly between
Rear Channels of the Workman®unit. Mount
(99-0468) Bumper Assembly to the (92-2700)
Hitch Arm Brackets installed in Step 1. Using
two (one for each side) 1/2-13 x 1-1/2 Lg. Hex.
Hd. Cap Screws, insert screws through the larger
holes in Bumper and larger holes in Hitch Arm
Bracket. Place a 1/2 Flange Lock Nut on each
screw. Do not tighten screws completely at this
time. Insert two (one on each bracket) 3/8-16 x
1-1/2 Lg. Hex Hd. Cap Screws through the
smaller holes in Bumper and smaller holes in
Hitch Arm Bracket. Place a 3/8 Flange Lock
Nut on each screw. Do not tighten screws
completely at this time. See FIG. 1.
3. Using two (92-2752) U-Bolts, (one for each
side) wrap the U-Bolts around the Transaxle
Support Tube on the Workman®unit. Insert the
threaded ends of the U-Bolts through Welded
Brackets on the Bumper Assembly. Using four
(two for each U-Bolt) 3/8 Flange Lock Nuts,
equally tighten each side of the U-Bolts securely.
See FIG. 2. Securely tighten the four screws and
nuts on the Hitch Arm Brackets previously
installed in Step 2. The Bumper Assembly is now
complete.
SET-UP
NOTE: Right, Left, Front, and Rear are
referenced while seated in the operators
position.
NOTE: Refer to Torque Specifications on page
5 for all Fasteners.
Refer to the Illustrated Parts List for the details of
parts used in assembling the Industrial
Workman®kit.
FIG. 1
1. Hitch Arm Bracket (Short leg) 2. Bumper Assembly
1641
1
2
FIG. 2
1. U-Bolt 2. Transaxle Support Tube
1642
1
2

7
4. Lift (99-0465) Skid Plate up to the (99-0466)
Adjustment Plate. Mount the two Plates together
using two 3/8-16 x 1 Lg. Flange Lock Hex.
Hd. Cap Screws and 3/8 Flange Lock Nuts. The
Assembly is now complete.
SKID PLATE ASSEMBLY 99-0806:
(Requires 99-0805 Bumper Assembly)
1. Mount (99-0465) Skid Plate to Bumper
Assembly, using two 3/8-16 x 1 Lg. Flange
Lock Hex. Hd. Cap Screws. Slide the two screws
through the welded Bumper Bracket and through
the two Skid Plate mounting holes. See
Illustration on page 11, (Model No. 99-0805 and
99-0806) Items 1 and 3. Loosely place a 3/8
Flange Lock Nut on each screw.
2. The (99-0466) Adjustment Plate can be located
in two different places on the Skid Plate. The
mounting depends on which type of unit you are
installing the Adjustment Plate on. The Gasoline
units Adjustment Plate is located all the way to
the right on the Skid Plate. The Diesel units
Adjustment Plate is located all the way to the left.
See Illustration on page 11, (Model No. 99-0806)
Item 2.
3. Making sure (99-0466) Adjustment Plate has
the welded nuts up toward the unit, slide
Adjustment Plate over the Workman®units Oil
Pan Guard, (this Guard has two holes for
mounting the Adjustment Plate) secure it into
place using two 3/8-16 x 5/8 Lg. Hex. Hd. Cap
Screws. IMPORTANT: Make sure these
screws are not too long and do not rupture
the oil pan when tightening. See FIG. 3.
Tighten all screws and nuts securely.
TANK GUARD ASSEMBLY:
1. Position Tank Guard over the Fuel Tank. Using
three 3/8-16 x 1 Lg. Flange Lock Hex. Hd.
Cap Screws to mount the Tank Guard Assembly,
place the screws into the three existing insert
holes in Workman®unit. These existing inserts
are located behind the Fuel Tank on the Rear
Channel (Frame) of the Workman® unit. See FIG.
4. Tighten screws securely.
2. Install (99-0463) Guard Brace Strap with the
3/8-16 x 1 Lg. Flange Lock Hex. Hd. Cap Screw
and 3/8 Flange Lock Nut. Attach the Guard
Brace Strap on top of bottom panel of Tank
Guard. Slide the screw through Strap and
through Tank Guard. See Illustration on page
10, Items 5 and 6. Tighten nut onto screw, leaving
nut finger tight. The other end of the Strap should
be attached to the bottom Channel of the
Workman®
unit. Using a 3/8-16 x 1 Lg. screw,
slide screw through the Workman® unit Channel
and through the Strap, then place nut on screw.
Securely tighten both screws and nuts holding
the Strap. The Assembly is now complete.
SET-UP
FIG. 3
1. Adjustment Plate 3. Oil Pan Guard
2. Skid Plate 4. Welded Nut
1643
2
4
3
1
NOTE: Refer to Torque Specifications on page
5 for all Fasteners.
NOTE: Refer to Torque Specifications on page
5 for all Fasteners.
FIG. 4
1. Tank Guard Assy 3. Fuel Tank
2. Existing Inserts Location
1644
1
2
3

8
5. Secure (92-2667) Attachment Mount Brackets
to (99-0433) Flatbed Assembly using two 1/2-
16 x 1- 1/2 Lg. Flange Lock Hex. Hd. Cap Screws
and two 1/2 Flange Lock Nuts. Make sure
Attachment Mount Brackets are flush with
Mounting Brackets on Flatbed Assembly. See
FIG. 6. Tighten the six screws and nuts securely,
at this point the Bed should be secure to the
Workman®unit.
Base Weight for Bed of Industrial
Workman®kit is 350 lb.
Always be sure Lifting device is capable
of lifting bed and any attached
accessory to avoid personal injury or
death.
l
l
l
BED ASSEMBLY 07269:
1. Install four (99-9719) Wear Blocks on the
Flatbed Assembly using eight (two for each
Block) 1/4-20 x 3/4 Lg. Plain Hd. Screws and
eight 1/4 Flange Lock Nuts. See Illustration on
page 10, (Model No. 07269) Items 2, 3 and 4.
Tighten screws securely. The screw heads
should be recessed into the Wear Blocks holes.
2. Attach four (99-0451) Rear Pin Plates on the
(99-0433) Flatbed Assembly using four 1/2-13 x
4 Lg. Hex. Hd. Cap Screws and four 1/2 Flange
Lock Nuts. The flat part of the plate should be
toward the back of the Flatbed Assembly. See
Illustration on page 10, (Model No. 07269) Item
21. Finger tighten screws and nuts.
3. Remove the four existing (two each side)
1/2-16 x 1- 1/4 Lg. Flange Lock Hex. Hd. Cap
Screws in the Workman®unit. See FIG. 5.
Install two (99-2667) Attachment Mount Brackets
by using the same four 1/2 Flange Lock Hex.
Hd. Cap Screws and 1/2 Flange Lock Nuts that
were removed. Finger tighten screws and nuts.
4. Lower (99-0433) Flatbed Assembly onto the
Workman®unit, making sure Rear Pin Plates (99-
0451) clear the channel on the Workman®unit.
After positioning bed on unit, slide two (92-1233)
Clevis Pins through the Rear Pin Plates (99-0451)
and through the Workman®units Rear Channel
(Rail). Lock (92-1233) Clevis Pins into place by
using four (92-1298) Lynch Pins. Tighten Rear
Pin Plates securely.
SET-UP
WARNING
Lift the cargo bed from four corners
evenly, using Lifing Lugs.
NOTE: Refer to Torque Specifications on page
5 for all Fasteners.
Always remove all cargo (including
welding gas bottles) before lifting bed.
Never lift entire vehicle by the bed
Lifting Lugs.
l
Never pivot bed on Rear Pins.
l
Do not exceed capacity. Maximum
capacity, attachments and cargo is 1800
LB (4000 LB. GVW) or 800kg (1800
GVW).
l
Read, understand, and follow Safety
Instructions and Bed Removal
Procedure before servicing vehicle.
FIG. 5
1. Attachment Mount Bracket
2. Existing 1/2 Flange Lock Hex. Hd. Cap Screw
3. Bottle Tray Kit Assy (For Reference Only)
3
1645
1
2
FIG. 6
1. Attachment Mount Bracket
2. 1/2 x 1- 1/2 Lg. Flange Lock Hex Hd. Cap Screw
3. Flatbed Mounting Bracket
1646
3
2
1

9
TRAY KIT ASSEMBLY 07224:
1. Remove the (99-0453) Bottle Restraint
Assembly from the Flatbed Assembly by
removing the center 1/4 Flange Lock Nut from
the 1/4 x 3/4 Lg. Hex. Hd. Cap Screw that
secures the (99-0455) Cover Plate Assembly to
the Bottle Restraint Assembly. Remove the two
1/2 x 1-1/2 Lg. Flange Lock Hex. Hd. Cap
Screws from each end of the Bottle Restraint
Assembly. Set the Bottle Restraint Assembly
aside for future use.
2. Remove the (99-0455) Cover Plate Assembly
from the (99-0433) Flatbed Assembly by sliding
the Cover Plate out.
3. Mount (99-0476) Bottle Tray to the Workman®
unit using two 3/8-16 x 1 Lg. Flange Lock Hex.
Hd. Cap Screws. Insert screws through the two
holes in the top of Bottle Tray and into existing
inserts in the Workman®units Rear Channel.
See FIG. 7. Tighten screws securely.
4. Slide two 3/8-16 x 1 Lg. Flange Lock Hex.
Hd. Cap screw through the lower two holes in
Bottle Tray and through the two holes in (99-0480)
Tray Support Strap. Using two 3/8 Flange Lock
Nuts and the screws secure Strap to Bottle Tray.
See Illustration on page 10, (Model No. 07224)
Items 7 and 8.
and reattach nut. Tighten securely. If unit does
not have the (99-0463) Guard Brace Strap, then
use one 3/8-16 x 1 Lg. Flange Lock Hex. Hd.
Cap Screw and one 3/8 Flange Lock Nut to
connect Tray Support Strap to the Workman®
units lower Brace (Channel). Using one 3/8-
16 x 1 Lg. Flange Lock Hex. Hd. Cap Screw,
slide screw through the Workman®units Lower
Brace and through the center hole in the Tray
Support Strap. Place a 3/8 Flange Lock Nut onto
screw and tighten securely.
6. Place Oxygen and Acetylene Bottles onto the
Bottle Tray as shown in FIG. 8. The Tray is
designed for a 38 high Acetylene Tank with a
diameter of 8 1/2 and a 48 high Oxygen Tank
with a diameter of 7 1/2.
7. Install (99-0453) Bottle Restraint Assembly to
Flatbed Assembly by using the two 1/2-16 x
1-1/4 Lg. Flange Lock Hex. Hd. Cap Screws
removed in Step 1. Be cautious not to install
Bracket upside-down. The Bottle Restraint
Assembly should have the longest slot closer to
the front of the unit. Tighten the two screws
securely in the existing tapped holes in unit. See
Illustration on page 10, (Model No. 07269) Item
11. The Assembly is now complete.
SET-UP
NOTE: Refer to Torque Specifications on page
5 for all Fasteners.
5. If unit has an existing (99-0463) Guard Brace
Strap installed for the Fuel Tank Guard, remove
nut from screw that mounts the Guard Brace
Strap to the Workman®unit. Slide the end hole
of (99-0480) Tray Support Strap onto the 3/8-
16 x 1 Lg. Flange Lock Hex. Hd. Cap Screw
Fig. 8
1
2
3
1. Oxygen and Acetylene Bottles
2. Bottle Restraint plate 3. Optional Bottle Tray
FIG. 7
1
1. Existing Inserts
1647
1

10
# Part No. Description Qty# Part No. Description Qty
1 99-0433 Flatbed Assembly 1
2 99-9719 Block - Wear 4
3 3250-45 Screw - Plain Hd. 1/4 8
4 32128-33 Nut - Flange Lock 1/4 8
5 99-0459 Tank Guard Assembly 1
6 99-0463 Strap - Guard Brace 1
7 99-0480 Strap - Tray Support 1
8 99-0476 Bottle Tray Assembly 1
9 3234-11 Screw - Cap HH 3/8 Flng Lck 10
10 32128-43 Nut - Flange Lock 3/8 5
11 99-0453 Bottle Restraint Assembly 1
12 99-0455 Cover Plate Assembly 1
13 92-2667 Bracket - Attachment Mount 2
14 3234-32 Screw - Cap HH 1/2 Flng Lck 4
15 325-17 Screw - Cap HH 1/2 4
16 32128-49 Nut - Flange Lock 1/2 6
17 3234-4 Screw - Cap HH 1/4 1
18 32128-33 Nut - Flange Lock 1/4 1
19 92-1233 Pin - Clevis 2
20 92-1298 Pin - Lynch 4
21 99-0451 Plate - Rear Pin 4
22 99-0488 Decal - Bed Warning 4
23 99-0547 Foam Tape 1/4 x 1 1/2 x 7 4
24 99-0739 Strap Cover 8
25 3234-5 Screw- Cap HH 5/16 Flng Lck 16
26 32128-44 Nut - Flange Lock 5/16 16

# Part No. Description Qty
11
# Part No. Description Qty
Item must be serviced by a Mitsubishi Authorized Toro Dealer/Distributor.
1 99-0465 Plate - Skid 1
2 99-0466 Adjustment Plate Assembly 1
3 99-0468 Bumper Assembly 1
4 92-2700 Bracket - Hitch Arm 2
5 92-2752 U Bolt 2
6 3234-11 Screw - Cap HH 3/8 Flng Lck 9
7 323-8 Screw - Cap HH 3/8 2
8 3234-9 Screw - Cap HH 3/8 2
9 32128-43 Nut - Flange Lock 3/8 16
10 325-6 Screw - Cap HH 1/2 2
11 32128-49 Nut - Flange Lock 1/2 2
12 99-0473 Cap - Bumper 2
13 92-2724 Decal - Hitch Rating 1
14 99-0475 Bolt - Governor 1
Replaces Governor Torque
Spring Set to protect against
magnetic interference in
industrial applications.

12
®