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Toro 135-7423 User manual

FormNo.3433-517RevF
CEConversionKit
24inStand-OnAerator
ModelNo.135-7423
InstallationInstructions
Safety
SafetyandInstructional
Decals
Safetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
decal135-3183
135-3183
1.Bypassleverpositionfor
pushingthemachine.
3.Bypassleverpositionfor
operatingthemachine.
2.Readtheinstructions
beforeservicingor
performingmaintenance.
Installation
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurfaceandengage
theparkingbrake.
2.Shutofftheengineandremovethekey.
3.Waitforallmovingpartstostop.
4.Allowthemachinetocool.
5.Disconnectthesparkplug;refertothe
Operator’sManualforyourmachine.
2
RemovingtheCoversand
Guards
NoPartsRequired
Removingthe
Hydraulic-ComponentCovers
1.Remove2thumbscrewsthatsecurethe
hydraulic-componentcovertothemachine,and
removethecover(Figure1).
Note:Discardthecoversandthumbscrews.
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3433-517*
g349556
Figure1
Leftsideshown
1.Right
hydraulic-component
cover
3.Lefthydraulic-component
cover
2.Thumbscrews4.Covermountbrackets
2.Repeatstep1fortheotherhydraulic-component
cover.
RemovingtheChainGuards
1.Removethe2angelocknuts,2washers,2
carriagebolts,andange-headscrew(1/4x1/2
inch)securingeachchainguardtothemachine,
andremovetheguard(Figure2).
Note:Retainthewashers.Discardthechain
guard,carriagebolts,angelocknuts,and
ange-headscrew.
g293458
Figure2
Leftsideshown
1.Carriagebolt4.Chainguard
2.Washer5.Flange-headscrew(1/4x
1/2inch)
3.Flangelocknut
2.Repeatstep1attheothersideofthemachine.
RemovingtheRearPlatformCover
Removethe2thumbscrewsthatsecuretherear
platformguardtotheframeofthemachine,and
removetheguard(Figure3).
Note:Retaintheguard.Discardthethumbscrews.
g349527
Figure3
1.Mountingange(frame)3.Rearplatformguard
2.Thumbscrew
2
3
PreparingtheCoversand
Guards
Partsneededforthisprocedure:
1LeftCEhydraulic-componentcover
1RightCEhydraulic-componentcover
4Flange-headcapscrew(3/8x1inch)
4Retainingring(3/8inch)
1LeftCEchainguard
1RightCEchainguard
4Flange-headcapscrew(10x35mm)
4Retainingring(10mm)
2Clipnut(5/16inch)
2Flange-headcapscrew(1/4x5/8inch)
2Retainingring(1/4inch)
Assemblingthe
Hydraulic-ComponentCover
1.Assembleaange-headcapscrew(3/8x1inch)
throughtheholeintothehydraulic-component
cover(Figure4).
g349593
Figure4
1.Right
hydraulic-component
cover
3.Lefthydraulic-component
cover
2.Flange-headcapscrew
(3/8x1inch)
4.Retainingring(3/8inch)
2.Securethecapscrewtothecover(Figure4)with
aretainingring(3/8inch).
3.Repeatsteps1and2fortheother
hydraulic-componentcover.
AssemblingtheChainGuards
1.Assemble2ange-headcapscrew(10x35mm)
throughtheholeintothehydraulic-component
cover(Figure5).
g349594
Figure5
1.Flange-headcapscrew(10
x35mm)
5.Retainingring(10mm)
2.Clipnut(5/16inch)6.LeftCEchainguard
3.Flange-headcapscrew
(1/4x5/8inch)
7.Retainingring(1/4inch)
4.RightCEchainguard
2.Securethecapscrewstothecover(Figure5)
witharetainingring(10mm).
3.Assembleange-headcapscrew(1/4x5/8inch)
throughtheholeintothehydraulic-component
cover(Figure5).
4.Securethecapscrewstothecover(Figure5)
witharetainingring(1/4inch).
5.Repeatsteps1through4fortheotherCEchain
guard.
3
AssemblingtheRearPlatform
Cover
1.Assemble2ange-headcapscrews(3/8x1
inch)throughtheholesintotherearplatform
cover(Figure6)thatyouremovedinRemoving
theRearPlatformCover(page2).
g349595
Figure6
1.Retainingring(3/8inch)3.Flange-headcapscrew
(3/8x1inch)
2.Rearplatformcover
2.Securethecapscrewstothecover(Figure6)
with2retainingring(3/8inch).
4
InstallingtheCEGuards
Partsneededforthisprocedure:
2Full-threadedbolt(3/8x2inches)
2Flangelocknut(3/8inch)
4Clipnut(10mm)
2Flange-headcapscrew(5/16x1inch)
2Retainingring(5/16inch)
InstallingtheCE
Hydraulic-ComponentCovers
1.Partiallythreadthefull-threadedbolt(3/8x2
inches)throughthethreadedinsertintheguard
mountatthesideoftheframe(Figure7).
g349606
Figure7
1.Flangelocknut(3/8inch)3.Full-threadedbolt(3/8x2
inches)
2.Guardmount(sidesofthe
frame)
2.Assembleaangelocknut(3/8inch)ontothe
full-threadedbolt(Figure7).
Note:Ensurethatthe2or3threadsofthebolt
protrudebeyondtheendofthenut.
3.Repeatsteps1and2attheothersideofthe
machine.
4.Aligntheangelocknut(3/8inch)inthe
hydraulic-componentcovertothethreaded
insertinthetopguardmount(Figure8).
4
g349610
Figure8
1.Right
hydraulic-component
cover
3.Lefthydraulic-component
cover
2.Flange-headcapscrew
(3/8x1inch)
4.Full-threadedbolt(3/8x2
inches)
5.Aligntheslotinthehydraulic-componentcover
withthefull-threadedbolt(3/8x2inches).
6.Assemblethehydraulic-componentcovertothe
machine,andthreadtheange-headcapscrew
andfull-threadedboltintothethreadedinserts.
7.Torquetheange-headcapscrewand
full-threadedboltto37to45N∙m(27to33ft-lb).
8.Repeatsteps4through7fortheother
hydraulic-componentcoverattheothersideof
themachine.
PreparingtoInstalltheChain
Guards
1.Assemble2clipnut(10mm)ontotheguard
mount(Figure9).
g349720
Figure9
1.Clipnuts(10mm)2.Guardmount
2.Repeatstep1attheothersideofthemachine.
3.Atthebottomofthemachine,assemblea
ange-headcapscrew(5/16x1inch)through
holeinthehydromountbracket(Figure10).
5
g349723
g349722
Figure10
1.Frontofthemachine3.Hydromountbracket
2.Retainingring(5/16inch)4.Flange-headcapscrew
(5/16x1inch)
4.Securethecapscrewtothebracket(Figure10)
witharetainingring(5/16inch).
g349721
Figure11
1.FrontoftheMachine3.Rightsideofthemachine
2.Leftsideofthemachine
InstallingtheChainGuards
1.Aligntheange-headboltsoftheCEchain
guardwiththeclipnutsandthreadedspaceron
themachine(Figure12).
g349735
Figure12
LeftCEChainGuardShown
1.Guardmount2.CEchainguard
2.LooselyassembletheCEchainguardtothe
machinewiththeange-headbolts.
3.Torquetheange-headcapscrewsasshownin
Figure13.
6
g349736
Figure13
1.Frontofthemachine
4.Repeatsteps1through3fortheCEchainguard
attheothersideofthemachine.
InstallingtheRearPlatformCover
1.Alignthe2ange-headcapscrewsintherear
platformcoverwiththethreadedinsertsofthe
framemountinganges(Figure14).
g349739
Figure14
1.Mountingange(frame)3.Rearplatformcover
2.Flange-headcapscrew
(3/8x1inch)
2.Looselyassemblethecovertotheangeswith
thecapscrews.
3.Torquetheange-headcapscrewsto37to45
N∙m(27to33ft-lb).
7
5
InstallingtheDecals
Partsneededforthisprocedure:
1Decal133-5623(machinemanufacturerdate)
1Decal142-2156(CEsound)
Procedure
1.Installdecals133-5623(machinemanufacturer
date)and142-2156(CEsound)totheleftframe
plateasshowninFigure15.
g293414
Figure15
1.Decal142-2156(CE
sound)
2.Decal133-5623(machine
manufacturerdate)
2.Permanentlymarkthemonthandyearon
decal133-5623fortheinstallationofthiskit
installation.
6
FinishingInstallingtheKit
NoPartsRequired
Procedure
Connectthesparkplug;refertotheOperator’s
Manualforyourmachine.
8

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