Toro MULTI PRO 5600 User manual

PART NO. 03123SL (Rev. A)
Service Manual
Multi ProR5600
Preface
The purpose of this publication is to provide the service
technician with information for troubleshooting, testing,
and repair of major systems and components on the
Multi Pro 5600.
REFER TO THE OPERATOR’S MANUAL FOR OPER-
ATING, MAINTENANCE, AND ADJUSTMENT
INSTRUCTIONS. Space is provided in Chapter 2 of this
book to insert the Operator’s Manual and Parts Catalog
for your machine. Replacement Operator’s Manuals
and Parts Catalogs are available on the internet at
www.Toro.com.
The Toro Company reserves the right to change product
specifications or this publication without notice.
This safety symbol means DANGER, WARNING,
or CAUTION, PERSONAL SAFETY INSTRUC-
TION. When you see this symbol, carefully read
the instructions that follow. Failure to obey the
instructions may result in personal injury.
NOTE: ANOTE will give general information about the
correct operation, maintenance, service, testing, or re-
pair of the machine.
IMPORTANT: The IMPORTANT notice will give im-
portant instructionswhichmustbefollowedtopre-
vent damage to systems or components on the
machine.
EThe Toro Company -- 2003, 2009

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Multi Pro 5600

Table Of Contents
Chapter 1 – Safety
Safety Instructions .. . . . . . . . . . . . . . . . . . . . . . . . . 1 – 2
Jacking Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 1 – 4
Safety and Instruction Decals . . . . . . . . . . . . . . . . 1 – 4
Chapter 2 – Product Records and Maintenance
Product Records .. . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 1
Equivalents and Conversions . . . . . . . . . . . . . . . . 2 – 2
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . 2 – 3
Maintenance .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 7
Chapter 3 – Ford Gasoline Engine
Introduction .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 1
Specifications .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 2
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 3
Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . . 3 – 6
FORD VSG – 411/413 ENGINE SERVICE MANUAL
Chapter 4 – Hydraulic System
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 3
General Information . . . . . . . . . . . . . . . . . . . . . . . . 4 – 4
Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . 4 – 8
Hydraulic Flow Circuits .. . . . . . . . . . . . . . . . . . . . . 4 – 9
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 12
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 14
Testing .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 16
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 25
Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . 4 – 27
EATON MODEL 26000 SINGLE GEAR PUMP REPAIR
INFORMATION
EATON MODEL 72400 SERVO CONTROLLED PIS-
TON PUMP REPAIR INFORMATION
EATON MODEL 74318 and 74348 PISTON MOTORS:
FIXED DISPLACEMENT, VALVE PLATE DESIGN
REPAIR INFORMATION
PARKER TORQLINKTM SERVICE PROCEDURE
Chapter 5 – Electrical System
Electrical Schematics and Electrical Harness
and Connector Drawings .. . . . . . . . . . . . . . . . . . 5 – 2
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 – 3
Troubleshooting .. . . . . . . . . . . . . . . . . . . . . . . . . . . 5 – 4
Electrical System Quick Checks . . . . . . . . . . . . . . 5 – 6
Component Testing . . . . . . . . . . . . . . . . . . . . . . . . . 5 – 7
Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . 5 – 22
Chapter 6 – Spray System
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 – 2
General Information . . . . . . . . . . . . . . . . . . . . . . . . 6 – 3
Spray System Flow Diagram .. . . . . . . . . . . . . . . . 6 – 4
Spray System Operation . . . . . . . . . . . . . . . . . . . . 6 – 5
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 – 6
Service and Repairs .. . . . . . . . . . . . . . . . . . . . . . . 6 – 8
Chapter 7 – Chassis
Specifications .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 – 2
Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . . 8 – 3
Chapter 8 – Electrical Diagrams
Electrical Schematics .. . . . . . . . . . . . . . . . . . . . . . 9 – 3
Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 – 6
Wire Harness Drawings . . . . . . . . . . . . . . . . . . . . 9 – 13
SafetyProduct Records
and Maintenance
Ford Gasoline
Engine
Hydraulic
System
Electrical
System
Spray
System
Chassis
Electrical
Diagrams
Multi Pro 5600

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Multi Pro 5600

Chapter 1
Safety
Table of Contents
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . 2 JACKING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . 4
Before Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SAFETY AND INSTRUCTION DECALS . . . . . . . . . . 4
While Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Maintenance and Service . . . . . . . . . . . . . . . . . . . . 3
Safety
Multi Pro 5600 Page 1 – 1 Safety