Toro 02710 Manual

FormNo.3367-846RevC
32RD,36RD,and48RDMid-SizeRear-Discharge
Deck
ModelNo.02710—SerialNo.312000001andUp
ModelNo.02711—SerialNo.312000001andUp
ModelNo.02712—SerialNo.312000001andUp
SetupInstructions
Theseinstructionsmustnotbesuppliedtothecustomer.
Theseinstructionscovertheprocedureforadealerto
installacuttingdeck(02710,02711,or02712)toaMid
SizePowerUnit(30069).
Thisequipmenthasbeendesignedandconstructedso
that,insofarasisreasonablypractical,theymeetthe
safetyrequirementsofEuropeanstandardEN836and
theywillnotendangerthehealthandsafetyofthose
workingwiththem.Thisis,however,subjecttothe
machinebeingproperlymaintainedandusedaccording
totheconditionsstatedintheOperator'sManual,and
elsewhere,whichhavebeenfoundnecessaryasaresult
oftheresearchandtestingoftheTorocompany.
WARNING
Iftheengineneedstoberunningtoperform
anymaintenanceadjustments,keephands,feet,
clothing,andpartsofthebodyawayfromthe
cuttingunitandmovingparts.
WARNING
Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.
Donotrunengineindoorsorinanenclosedarea.
Important:Readandunderstandtheseassembly
instructionsbeforeproceeding.Refertothe P ar ts
Catalo g and Operator's Man ual forthemachineto
whichthesepartsaretobetted.
Important:Ensurethatallliftingequipmentis
ingoodconditionandhasasafeandadequate
capacity.Alwaysseekassistancewhenlifting
awkwardorheavyloads.
Important:Torqueallfastenerstothespecied
torquesettings.Thepartsbeingttedmustnotbe
drilled,cutoralteredinanyway.
1
InstallingtheCuttingDeck
Partsneededforthisprocedure:
1Centerdischargeguard
2Carriagebolt(M10x25mm)
4Washer(M8–17)
2Locknut(M8)
8Flangenut(3/8inch)
1Undersideguard
2Bolt(M8x25mm)
1Drivepulleyguard
8Bolt(3/8x1inch)
2Heavywasher(M10)
2Nut(M10)
8Curvedwasher
1Dragshield
2Springwasher(M10)
Procedure
1.Raiseandsupportthetractionunitusingasuitable
liftingmethod.
2.Removebothwheelsfromthetractionunit
(Figure1).
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
AllRightsReserved

Figure1
3.RemovethedeckcoverandthePTOengagement
linkagerodbeforeliftingandmanoeuvringtherotary
cuttingdeckintopositionagainstthepowerunit
(Figure2).
Figure2
1.Liftpoints
4.Install8bolts(3/8x1inch),curvedwashers,and
angenutstosecuretherotarycuttingdecktothe
powerunit.NotetheboltorientationinFigure3.
Ensurethattheenginedeckisparalleltothemower
deck+/-0.5degreesbeforetighteningthexing
bolts.
Figure3
1.Flangenut(3/8inch)3.Bolt(3/8x1inch)
2.Curvedwasher
Note:Figure3showsthefastenersoutsideofthe
mowingunittobetterillustratewhichconguration
goeswitheachhole.Installtheboltsandwashers
togetheronthesamesideoftheframe.
5.Torquetheboltsto40to47N-m.
6.ScrewthePTOengagementlinkagerodintothe
powerunitbell-crankyokeandthenconnectthe
otherendtotheassistarmandsecureitwiththe
hairpincotter(Figure4).
Figure4
7.AdjustthePTOengagementasdirectedinthe
AdjustingthePTOEngagementLinkagesectionin
thetractionunitOperator’sManual.
8.ChecktheadjustmentofthePTOSafetySwitchas
directedintheAdjustingthePTOSafetySwitch
sectionofthetractionunitOperator’sManual.
9.Checkthedeckdrivebeltrouting(Figure5).Refer
totheAdjustingtheMowerBeltTensionsection
intheOperator’sManualtocorrectlyadjustthedeck
drivebelt.Ensurethebeltisonthecorrectsideof
2

thebeltguideundertheengineframeandadjustthe
beltguide.
g015218
11
Figure5
PTOengaged
1.Toenginedrivepulley
10.Checkandadjustthebladebrake;refertothe
AdjustingtheBladeBrakesectionoftheOperator’s
Manual.
11.Installthecenterdischargeguardbetweentheengine
frameandthecutterdeck.
Figure6
1.Bolt(M8x25mm)4.Centerboltandwasher
2.Washer(M8–17)5.Washer(M8–17)and
locknut(M8)
3.Centerdischargeguard
A.Removethecenternut,boltandwashersfrom
thecenterxingonthedeck(Figure6).
B.Installtheguardtothetractionunitusing2
bolts(M8x25mm),4washers(M8–17),and2
locknuts(M8)inthelowerholeontheengine
frame(Figure6).
C.Securethefrontoftheguardtothedeckusing
thecenterbolt,washer,andnutyouremoved
previously(Figure6).
12.RefertotheAdjustingtheHeightofCutsectionin
theOperator'sManualandcheck/adjusttheheight
settingoftherearaxledependingonwhatheightof
cutisrequired.
13.Installthetractionwheelstothehubsandsecure
withdrivewheellugnuts.TorqueNutsto122-129
N-m.
14.Lowertheunittotheground.
15.Installthedrivepulleyguardtotherearofthe
engineframewith2carriagebolts(M10x25mm),
heavywashers(M10),springwashers,andnuts
(M10)(Figure7).Ensurethatyoucentertheguard
ontheengineframe.
1 2 3 4 5
G018373
Figure7
1.Carriagebolt(M10x25
mm)
4.Springwasher
2.Drivepulleyguard5.Nut(M10)
3.Heavywasher(M10)
16.Testttheundersideguardandadjusttheposition
ofthedrivepulleyguardifnecessary(Figure8).
Figure8
1.Undersideguard3.Bolt,capturedinthe
lanyard
2.Dragshield
17.Installtheundersideguardanddragshieldtothe
drivepulleyguardandsecurethemwiththebolts
3

capturedinthelanyardsonthedrivepulleyguard
(Figure8).
18.Adjustthecasterpositionandthebladeheightto
thecorrectheightofcutreferringtotheAdjusting
theHeightofCutsectionintheOperator’sManual.
Installthedeckcoverandsecureitwiththeremoved
fasteners.
19.Ifthehydraulicpumpby-passvalvewasopenedso
thepowerunitcouldbepushed,closetheby-pass
valves,butdonotovertighten.Checkallfasteners
arecorrectlytightenedandalluidlevelsareat
thecorrectlevel.Starttheenginereferringtothe
StartingandStoppingsectionintheOperator’sManual
andchecktheoperationofallcontrols,referringto
theOperator’sManual.
20.Collectallpartsanddocumentationbacktogetherfor
thecustomer.Filloutthewarrantyandpre-delivery
inspectiondocumentation.
Note:Awarrantyregistrationcardneedstobe
completed,bothforthepowerunitandthedeck.
2
SettingtheIdleSpeed
NoPartsRequired
Procedure
InordertoensurecompliancewiththeEUNoise
Directive,thedealerisrequiredtoverifythecorrect
enginespeed2900RPMwhenthepowerunitis
connectedtomodels02710and02711and3500RPM
whenthepowerunitisconnectedtomodel02712.
2900/3500RPMistheunloadedenginerpm,adjust
withthePTOOff(Disengaged).Toleranceisplus0
rpm,minus50rpm.Theengineshouldbewarm;run
theenginefor15minutesbeforeadjusting.Double
checkthenalenginespeedaftersettingsaremadeand
tightened.
1.1.Loosenthelocknutandunscrewthehighidle
screwafewturns.Whensettingtheenginerpmon
powerunitsconnectedtomodels02710and02711,
replacethehighidlescrewwiththehighidleM5x
50screwsuppliedwith02710and02711(Figure9).
1
2
3
4
G018377
Figure9
1.Speedcontrollever3.Locknut
2.Cablescrew4.Highidlescrew
2.Movethethrottlelever,ontheoperatorcontrol
panel,toobtainthedesiredenginerpm.
3.Turnthehighidlescrewsothattheendofitjust
touchesthespeedcontrollever,andtightenthelock
nut(Figure9).
4.Checkthehighidlespeedandrepeatthisprocedure
ifnecessary.
5.Loosenthecablescrewandadjustthecablelength
sothatthethrottleleverontheoperatorcontrol
panelissettofullthrottlewhenthespeedcontrol
levertouchesthepreviouslysethighidlescrew .
6.Tightenthecablescrew .
4