Toro 139-6655 User manual

FormNo.3447-975RevA
60inor72inRecycler®Kit
ModelNo.139-6655
ModelNo.139-6659
InstallationInstructions
Important:Thiskitdoesnotcomewiththerecyclerblades.
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Raisethemowerforaccess
(GrandStandmowersonly).
2Nopartsrequired–Preparethemachine.
3Nopartsrequired–Removetheexistingbafes(formower
deckswithexistingbafes).
4Nopartsrequired–
Removethedeckfastenersand
dischargebafe(forZMaster4000
mowerdeck).
5Nopartsrequired–Removetheexistingdischargechute.
6Nopartsrequired–Drillholes(forG3mowerdecks).
Dischargeplate1
Coverplate1
Carriagebolt(3/8x1-1/4inches)2
Carriagebolt(5/16x7/8inch)1
Smallangenut(3/8inch)2
Flangenut(5/16inch)1
Largeangenut(3/8inch)2
7
Carriagebolt(3/8x1inch)2
Installthedischargeplate.
Leftbafe1
Centerbafe1
Rightbafe1
Smallangenut(3/8inch)7
Carriagebolt(3/8x1inch)6
Bolt(3/8x1inch)2
8
Largeangenut(3/8inch)1
Installthebafes.
Kickers2
Carriagebolt(5/16x7/8inch)4
9Locknut(5/16inch)4
Installthekickers(for72-inchmower
decks).
10Nopartsrequired–Tightenallthefasteners.
11Recyclerblade(soldseparately)3Installtherecyclerblades.
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3447-975*

1
RaisingtheMowerfor
Access
GrandStandMowersOnly
NoPartsRequired
Procedure
Youcanraisethefrontofthemowerandsupportto
accessunderthemachineformaintenance.
WARNING
Themachinecouldfallontosomeoneand
causeseriousinjuryordeath.
•Alwaysshutofftheengine,engagethe
parkingbrake,andremovethekeybefore
performinganymaintenanceonthemower.
•Useextremecautionwhenthemachine
israisedandsupportedonitsback.The
bladesandmovingpartsareexposedand
couldcauseinjury.
•Usethispositiononlyforcleaning,
removingbladesorbafes,and
maintenance.
1.Parkthemachineonalevelsurface,disengage
thePTO,andengagetheparkingbrake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Removethebatteryfromthemachine;referto
theOperator’sManual.
4.Raisethemowerdecktothehighestposition.
5.Drainthefuelfromthefueltank;refertoDraining
theFuelT ankintheOperator’sManual.
6.Removethehydraulic-tankcapandplacea
pieceofplasticovertheopeningandinstallthe
cap.
Thissealsthehydraulictankandpreventsuid
fromleaking.
g009434
Figure1
Grandstandmowersonly
1.Cap3.Hydraulictank
2.Pieceofplastic
7.With2people,raisethefrontofthemower
sothatitrestsonthedrivetiresandwiththe
platformintheuprightposition.
g009461
Figure2
GrandStandmowersonly
1.Ensurethatyouremove
thebattery.
2.Withtwopeople,liftthe
frontendofthemower
(ensurethemowerdeckis
inthehighestposition)
2

2
PreparingtheMachine
NoPartsRequired
Procedure
1.DisengagethePTO,movethemotion-controlleverstotheNEUTRAL-LOCKposition,andengagethe
parkingbrake.
2.Shutofftheengine,removethekey,andwaitforallmovingpartstostopbeforeleavingtheoperating
position.
3.Repairallbentordamagedareasofmowerdeckandreplaceanymissingparts.
4.Cleanthemachineofanydebrisonthedecktoeaseinstallation.
5.Removetheexistingblades;refertotheOperator’sManual.
3
RemovingtheExisting
Bafes
ForMowerDeckswithExisting
Bafes
NoPartsRequired
Procedure
Note:Removethenutsrstbeforeremovingbolts.
1.Removetheangenutsholdingthebafesin
place(Figure3).
2.Removethecamlockandwasherbyunscrewing
itfromtheadjustableowbafe(Figure3).
Note:Forcertainmodelsofmowerdecks,
removethenut,knob,andwasherifacamlock
isnotpresent.
3.Removetheboltsholdingthebafesinplace
(Figure3).
Note:Savethebafesandhardware.
4.Afterremovingthedischargebafe,installthe
nutsandboltsbackintothemowerdeck(Figure
3).
3

g309824
Figure3
1.Dischargebafe
4

4
RemovingtheDeckFastenersandDischargeBafe
ForZMaster4000MowerDecks
NoPartsRequired
Procedure
Removethe6carriagebolts(3/8x7/8inch),6locknuts(3/8inch),anddischargebafefromthemower
deck(Figure4).
Afterremovingthedischargebafe,installthe2carriagebolts(3/8x7/8inch)and2locknuts(3/8inch)back
intothemowerdeck(Figure4).
Retainthefastenersanddischargebafeforconvertingbacktosidedischarge.
g361132
Figure4
1.Locknut(3/8inch)3.Dischargebafe
2.Carriagebolt(3/8x7/8inch)
5

5
RemovingtheExisting
DischargeChute
NoPartsRequired
Procedure
1.Removethelocknut,bolt,spring,andspacer
holdingthedeectortothepivotbrackets
(Figure5).
2.Removethegrassdeector(Figure5).
Note:Retainthehardwarethatyouremoved
duringthisproceduresothatitisavailablefor
changeover.
g015594
Figure5
1.Bolt5.Springinstalled
2.Spacer6.Grassdeector
3.Locknut7.J-hookendofspring
4.Spring
6
DrillingHoles
ForG3MowerDecks
NoPartsRequired
Procedure
1.Checktheholediametersinthelocationsshown
inFigure6.
2.Drilltheholestothespecieddiameterinthe
locationsshowninFigure6.
g010808
Figure6
1.Drillthisholeto3/8-inch
diameter
2.Drillthisholeto7/16-inch
diameter
6

7
InstallingtheDischarge
andCoverPlate
Partsneededforthisprocedure:
1Dischargeplate
1Coverplate
2Carriagebolt(3/8x1-1/4inches)
1Carriagebolt(5/16x7/8inch)
2Smallangenut(3/8inch)
1Flangenut(5/16inch)
2Largeangenut(3/8inch)
2Carriagebolt(3/8x1inch)
Procedure
1.Installthedischargeplatetotheoutsideofthe
mountingbracketwith2carriagebolts(3/8x
1-1/4inches)and2smallangenuts(3/8inch)
asshowninFigure7.
2.Installthetabtotheinsideofthemowerdeck
with1carriagebolt(5/16x7/8inch)and1small
angenut(5/16inch)asshowninFigure7.
g010685
Figure7
1.Carriagebolt(3/8x1-1/4
inches)
4.Carriagebolt(5/16x7/8
inch)
2.Dischargeplate5.Flangenut(5/16inch)
3.Smallangenut(3/8inch)6.Ensurethatthetabis
positionedinsidethe
mowerdeck.
3.IfyouhavetheslotshowninFigure8,installthe
coverplateusing2carriagebolts(3/8x1inch)
and2largeangenuts(3/8inch).
g010702
Figure8
1.Carriagebolt(3/8x1inch)3.Largeangenut(3/8inch)
2.Coverplate
7

8
InstallingtheBafes
Partsneededforthisprocedure:
1Leftbafe
1Centerbafe
1Rightbafe
7Smallangenut(3/8inch)
6Carriagebolt(3/8x1inch)
2Bolt(3/8x1inch)
1Largeangenut(3/8inch)
Procedure
Note:Looselyinstallthebafestoalignthebafeswithallholesinthemower(Figure9).
1.Positiontherightbafeintothemower.
2.Looselyinstalltherightbafetothedischargeplatewith1carriagebolt(3/8x1inch)andasmallange
nut(3/8inch)asshowninFigure9.
3.Looselyinstalltherightbafetothetopofthemowerdeckwith1carriagebolt(3/8x1inch)and1
largeangenut(3/8inch)asshowninFigure9.
4.Looselyinstalltherightbafetothemowerdeckwith1carriagebolt(3/8x1inch)and1smallangenut
(3/8inch)asshowninFigure9.
5.Positiontheleftbafeintothemower.
6.Looselyinstalltheleftbafetothetopofthemowerdeckwith1bolt(3/8x1inch)and1smallangenut
(3/8inch)asshowninFigure9.
7.Looselyinstalltheleftbafetothemowerdeckwith2carriagebolts(3/8x1inch)and2smallange
nuts(3/8inch)asshowninFigure9.
8.Positionthecenterbafeintothemower.
9.Looselyinstallthecenterbafetotheleftbafewith1carriagebolt(3/8x1inch)and1smallangenut
(3/8inch)asshowninFigure9.
8

g010688
Figure9
1.Smallangenut(3/8inch)3.Bolt(3/8x1inch)5.Rightbafe
2.Carriagebolt(3/8x1inch)4.Leftbafe6.Largeangenut(3/8inch)
10.Looselyinstallthecenterbafetotherightbafewith1carriagebolt(3/8x1inch)and1smallange
nut(3/8inch)asshowninFigure10.
11.Looselyinstallthecenterbafetothetopofthemowerdeckwith1bolt(3/8x1inch)and1smallange
nut(3/8inch)asshowninFigure10.
g010689
Figure10
GrandStandmowerdeckshown
1.Rightbafe3.Leftbafe5.Bolt(3/8x1inch)
2.Smallangenut(3/8inch)4.Centerbafe6.Carriagebolt(3/8x1inch)
9

9
InstallingtheKickers
For72-inchMowerDecks
Partsneededforthisprocedure:
2Kickers
4Carriagebolt(5/16x7/8inch)
4Locknut(5/16inch)
Procedure
Installandsecurethekickersusing4carriagebolts
(5/16x7/8inch)and4locknuts(5/16inch)asshown
inFigure11.
g016204
Figure11
1.Carriagebolts(5/16x7/8
inch)
2.Kickers
10
TighteningalltheFasteners
NoPartsRequired
Procedure
1.Tightenallnutsandboltsforthebafes;referto
theInstallingtheBafessections.
2.ForGrandStandmowers,lowerthemachine,
removetheplasticfromthehydraulictank,and
connectthebattery.
3.ForGrandStandmowers,placethebattery
ontothemachine.
4.Securethebatterywiththehold-downplate,
J-bolts,andlocknuts.
5.Installthepositive(red)batterycabletopositive
(+)batteryterminalwithanut,washer,andbolt.
Slidetherubbercoveroverthepost.
6.Installthenegativebatterycableandground
wiretothenegative(-)batteryterminalwitha
nut,washer,andbolt.
Slidetherubbercoveroverthepost.
11
InstallingtheRecycler
Blades
Partsneededforthisprocedure:
3Recyclerblade(soldseparately)
Procedure
1.Installthe3recyclerblades;refertothe
Operator’sManual.
2.Rotatethebladesandensurethatthereis
clearancebetweenthebladesandbafes.
Ifthereisinterference,loosenthebafeand
repositionit.
10

Notes: