Toro 02820 User manual

FormNo.3459-202RevA
FloatingCuttingUnitKit
3-PlexMower
ModelNo.02820—SerialNo.400000000andUp
InstallationInstructions
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedToro
DistributororT oroCustomerServiceandhavethe
modelnumberofyourproductready.
ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,pleaseseetheDeclarationof
Incorporation(DOI)atthebackofthispublication.
Contents
Introduction...............................................................1
Setup........................................................................1
PreparingtheMachine........................................1
PreparingtheCuttingUnits.................................2
InstallingtheKit..................................................3
PreparingtheMachine
1.Parkthemachineonalevelsurface.
2.Lowerthecuttingunits.
3.Engagetheparkingbrake.
4.Shutofftheengineandremovethekeyfromthe
ignitionswitch.
g196985
Figure1
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUK
AllRightsReserved*3459-202*

PreparingtheCuttingUnits
1.Releasethecuttingunitfromthearmby
removingthe24mmlocknutandplainwasher
fromthecuttingunitpivotpin.Refertothe
relevantmachineOperator’sManual.
g196882
Figure2
2.Removethecuttingunitfromthepin.
Note:Itisnotnecessarytodisconnectthe
cuttingunithydraulichosesduringthisstage.
3.Removethefastenersandbushingsthathold
thexedcuttingunitcastinginpositionontopof
thecuttingunitandremovethecasting.
Note:Allfastenersandremovedcomponents
shouldberetainedthroughouttheconversion
process.Oncethekitisfullytted,anypartsleft
overcanbediscarded.
4.Beforeassemblingtheoat/pivotcastingto
thecuttingunit,ensurethatthebushingsare
pushedfullyintotheirbores,andthatthegrease
ttingsareinstalledsecurely.
2

InstallingtheKit
g196871
Figure3
1.NUTM16*2NYLOCINSPTYPE10.BUSHINGDX25*28*25
2.WASHERM16PLAIN11.ROLLERDIA125NYLON
3.PINSPRINGDIA8*5012.BOLTM16*120
4.ZERKGREASESTRAIGHT(1/8BSP)13.WASHERPLAINM10HEAVY
5.PLATEBUMPSTOPLH(BLACK)14.NUTHEXNYLOCM10
6.PINDIA25*13315.BOLTCARRM10*25
7.PINSPLITDIA3*3016.PLATEBUMPSTOPRH(BLACK)
8.FLOATPIVOTCASTING17.PINHEADPIVOTMK310˝HD
9.BUSHDX30*34*2018.SPACERCUTTERHEAD
3

1.Securetheoatpivotcastingtothecuttingunit
byrstinsertingthepinthroughthetapered
bushingsinthecuttingunitframeandthe
appropriateholeinthecasting.
2.Securethepininpositionwiththespringpin.
3.Fitthebolt(16x120mm),washers(16mm),
andlocknut(16mm).Tightenthefasteners,
ensuringthattheoatpivotcastingcanfreely
movethroughthefullrangeofmovement.
4.Withdrawthecuttingunitpinfromeachofthe
frontarms.Holdingeachpininavice,move
thenut(24mm)andpeardropbushingtothe
longerpinsuppliedinthekit.Notethatthenut
andbushingarettedtotheendofthepinwith
thelongerthread.
5.Installthesepinassembliesintothefrontarms.
6.Installthecuttingunitbackontothearmby
reversingtheremovalprocessdescribed.
7.Installthespacerstothefrontcuttingunitsonly
asshown.
8.The2frontcuttingunittransportrollersshould
bereplacedwiththe2supplied,usingthenew
splitpin.
9.Forthecentercuttingunit,fastenthebumpstop
bracketstobothsidesofthecuttingunitwiththe
coachbolt,locknut,andwashers.
10.Applytheserialnumberlabelnexttothe
machineseriallabel,ontheleftsidechassisrail
attherearofthemachine.
11.Liftthecuttingunitsjustoffthegroundand
ensurethattheypivotinalldirections.Raise
thecuttingunitstothetransportposition,and
backdownagain.Ensurethatallheadsoperate
correctlyanddonothitorcatchonanyother
partsofthemachine.
4

DeclarationofIncorporation
TheT oroCompany,8111LyndaleAve.South,Bloomington,MN,USAdeclaresthatthefollowingunit(s)
conform(s)tothedirectiveslisted,wheninstalledinaccordancewiththeaccompanyinginstructionsontocertain
ToromodelsasindicatedontherelevantDeclarationsofConformity.
ModelNo.SerialNo.ProductDescriptionInvoiceDescriptionGeneralDescriptionDirective
02820400000000andUpFloatingCuttingUnitKit
(3-PlexMower)
FLOATINGCUTTINGUNIT
KIT3-PLEXMOWERCuttingunitkit2006/42/EC
RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.
Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly
completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.
ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedToromodelsasindicatedonthe
associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin
conformitywithallrelevantDirectives.
Certied:AuthorizedRepresentative:
MarcelDutrieux
ManagerEuropeanProductIntegrity
ToroEuropeNV
Nijverheidsstraat5
2260Oevel
Belgium
MichaelBenedict
EngineeringDirector
8111LyndaleAve.South
Bloomington,MN55420,USA
November1,2022

UKDeclarationofIncorporation
TheT oroCompany,8111LyndaleAve.South,Bloomington,MN,USAdeclaresthatthefollowingunit(s)
conform(s)totheregulationslisted,wheninstalledinaccordancewiththeaccompanyinginstructionsonto
certainToromodelsasindicatedontherelevantDeclarationsofConformity.
ModelNo.SerialNo.ProductDescriptionInvoiceDescriptionGeneralDescriptionRegulation
02820400000000andUpFloatingCuttingUnitKit
(3-PlexMower)
FLOATINGCUTTINGUNIT
KIT3-PLEXMOWERCuttingunitkitS.I.2008No.
1597
RelevanttechnicaldocumentationhasbeencompiledasrequiredperSchedule10ofS.I.2008No.1597.
Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly
completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.
ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedToromodelsasindicatedonthe
associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin
conformitywithallrelevantRegulations.
Thisdeclarationhasbeenissuedunderthesoleresponsibilityofthemanufacturer.
TheobjectofthedeclarationisinconformitywithrelevantUKlegislation.
AuthorizedRepresentative:
MarcelDutrieux
ManagerEuropeanProductIntegrity
ToroU.K.Limited
SpellbrookLaneWest
Bishop'sStortford
CM234BU
UnitedKingdom
MichaelBenedict
EngineeringDirector
8111LyndaleAve.South
Bloomington,MN55420,USA
November1,2022

EEA/UKPrivacyNotice
Toro’sUseofYourPersonalInformation
TheToroCompany(“T oro”)respectsyourprivacy.Whenyoupurchaseourproducts,wemaycollectcertainpersonalinformationaboutyou,eitherdirectly
fromyouorthroughyourlocalT orocompanyordealer.Torousesthisinformationtofullcontractualobligations-suchastoregisteryourwarranty,
processyourwarrantyclaimortocontactyouintheeventofaproductrecall-andforlegitimatebusinesspurposes-suchastogaugecustomer
satisfaction,improveourproductsorprovideyouwithproductinformationwhichmaybeofinterest.Toromayshareyourinformationwithoursubsidiaries,
afliates,dealersorotherbusinesspartnersinconnectiontheseactivities.Wemayalsodisclosepersonalinformationwhenrequiredbylaworin
connectionwiththesale,purchaseormergerofabusiness.Wewillneversellyourpersonalinformationtoanyothercompanyformarketingpurposes.
RetentionofyourPersonalInformation
Torowillkeepyourpersonalinformationaslongasitisrelevantfortheabovepurposesandinaccordancewithlegalrequirements.Formoreinformation
aboutapplicableretentionperiodspleasecontact[email protected].
Toro’sCommitmenttoSecurity
YourpersonalinformationmaybeprocessedintheUSoranothercountrywhichmayhavelessstrictdataprotectionlawsthanyourcountryofresidence.
Wheneverwetransferyourinformationoutsideofyourcountryofresidence,wewilltakelegallyrequiredstepstoensurethatappropriatesafeguardsare
inplacetoprotectyourinformationandtomakesureitistreatedsecurely.
AccessandCorrection
Youmayhavetherighttocorrectorreviewyourpersonaldata,orobjecttoorrestricttheprocessingofyourdata.T odoso,pleasecontactusbyemail
at[email protected].IfyouhaveconcernsaboutthewayinwhichT orohashandledyourinformation,weencourageyoutoraisethisdirectlywithus.
PleasenotethatEuropeanresidentshavetherighttocomplaintoyourDataProtectionAuthority.
374-0282RevC

TheToroWarranty
Two-Yearor1,500HoursLimitedWarranty
ConditionsandProductsCovered
TheToroCompanywarrantsyourT oroCommercialproduct(“Product”)
tobefreefromdefectsinmaterialsorworkmanshipfor2yearsor
1,500operationalhours*,whicheveroccursrst.Thiswarrantyis
applicabletoallproductswiththeexceptionofAerators(referto
separatewarrantystatementsfortheseproducts).Whereawarrantable
conditionexists,wewillrepairtheProductatnocosttoyouincluding
diagnostics,labor,parts,andtransportation.Thiswarrantybegins
onthedatetheProductisdeliveredtotheoriginalretailpurchaser.
*Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror
AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe
Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed
helplocatingaCommercialProductsDistributororAuthorizedDealer,or
ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,
youmaycontactusat:
ToroCommercialProductsServiceDepartment
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
952–888–8801or800–952–2740
E-mail:[email protected]
OwnerResponsibilities
Astheproductowner,youareresponsibleforrequiredmaintenanceand
adjustmentsstatedinyourOperator'sManual.Repairsforproductissues
causedbyfailuretoperformrequiredmaintenanceandadjustmentsarenot
coveredunderthiswarranty.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-T oro
brandedaccessoriesandproducts.
•Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.
•ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
•Partsconsumedthroughusethatarenotdefective.Examplesofparts
whichareconsumed,orusedup,duringnormalProductoperation
include,butarenotlimitedto,brakepadsandlinings,clutchlinings,
blades,reels,rollersandbearings(sealedorgreasable),bedknives,
sparkplugs,castorwheelsandbearings,tires,lters,belts,andcertain
sprayercomponentssuchasdiaphragms,nozzles,owmeters,and
checkvalves.
•Failurescausedbyoutsideinuence,including,butnotlimitedto,
weather,storagepractices,contamination,useofunapprovedfuels,
coolants,lubricants,additives,fertilizers,water,orchemicals.
•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry
standards.
•Normalnoise,vibration,wearandtear,anddeterioration.Normal
“wearandtear”includes,butisnotlimitedto,damagetoseatsdueto
wearorabrasion,wornpaintedsurfaces,scratcheddecalsorwindows.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted
fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.
Partsreplacedunderthiswarrantyarecoveredforthedurationofthe
originalproductwarrantyandbecomethepropertyofToro.T orowillmake
thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace
it.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumber
ofkilowatt-hourstheycandeliverduringtheirlifetime.Operating,
recharging,andmaintenancetechniquescanextendorreducetotal
batterylife.Asthebatteriesinthisproductareconsumed,theamount
ofusefulworkbetweenchargingintervalswillslowlydecreaseuntilthe
batteryiscompletelywornout.Replacementofwornoutbatteries,
duetonormalconsumption,istheresponsibilityoftheproductowner.
Note:(Lithium-Ionbatteryonly):Refertothebatterywarrantyforadditional
information.
LifetimeCrankshaftWarranty(ProStripe02657Model
Only)
TheProstripewhichisttedwithagenuineToroFrictionDiscand
Crank-SafeBladeBrakeClutch(integratedBladeBrakeClutch(BBC)+
FrictionDiscassembly)asoriginalequipmentandusedbytheoriginal
purchaserinaccordancewithrecommendedoperatingandmaintenance
procedures,arecoveredbyaLifetimeWarrantyagainstenginecrankshaft
bending.Machinesttedwithfrictionwashers,BladeBrakeClutch(BBC)
unitsandothersuchdevicesarenotcoveredbytheLifetimeCrankshaft
Warranty.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters,
coolant,andcompletingrecommendedmaintenancearesomeofthe
normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedT oroDistributororDealerisyoursoleremedy
underthiswarranty.
TheToroCompanyisnotliableforindirect,incidentalorconsequential
damagesinconnectionwiththeuseoftheToroProductscoveredby
thiswarranty,includinganycostorexpenseofprovidingsubstitute
equipmentorserviceduringreasonableperiodsofmalfunctionor
non-usependingcompletionofrepairsunderthiswarranty.Except
fortheEmissionswarrantyreferencedbelow,ifapplicable,thereisno
otherexpresswarranty.Allimpliedwarrantiesofmerchantabilityand
tnessforusearelimitedtothedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove
exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou
speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom
statetostate.
NoteRegardingEmissionsWarranty
TheEmissionsControlSystemonyourProductmaybecoveredby
aseparatewarrantymeetingrequirementsestablishedbytheU.S.
EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAirResources
Board(CARB).Thehourlimitationssetforthabovedonotapplytothe
EmissionsControlSystemWarranty.RefertotheEngineEmissionControl
WarrantyStatementsuppliedwithyourproductorcontainedintheengine
manufacturer’sdocumentation.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining
guaranteeinformation,contactyourAuthorizedToroServiceCenter.
374-0253RevI