Toro 41199 User manual

FormNo.3377-127RevA
Multi-Pro®1200TurfSprayer
ModelNo.41199—SerialNo.313000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3377-127*A

TheMulti-Pro®turfsprayerisadedicatedturfspray
applicationvehicleandisintendedtobeusedbyprofessional,
hiredoperatorsincommercialapplications.Itisprimarily
designedforsprayingonwell-maintainedlawnsinparks,golf
courses,sportselds,andoncommercialgrounds.
ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Theenclosed
Engine Owner's Man ual issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Introduction
Readthismanualcarefullytolearnhowtooperateand
maintainyourproductproperly.Theinformationinthis
manualcanhelpyouandothersavoidinjuryandproduct
damage.AlthoughTorodesignsandproducessafeproducts,
youareresponsibleforoperatingtheproductproperlyand
safely.YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndingadealer,or
toregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1illustratesthelocationofthe
modelandserialnumbersontheproduct.
G002182
1
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol.
Thismanualusestwootherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
ChemicalSafety.......................................................4
BeforeOperating....................................................4
WhileOperating......................................................5
Maintenance...........................................................6
SoundPower..........................................................7
SoundPressure.......................................................7
Hand-ArmVibration...............................................7
WholeBodyVibration.............................................7
SafetyandInstructionalDecals.................................8
Setup...........................................................................13
1InstallingtheAnti-siphonFillReceptacle.................13
2InstallingtheSprayProMonitor.............................14
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

3CheckingtheBoomHingeSprings.........................15
4AdjustingtheBoomstoLevel................................16
5CompletingtheSetup:Learningmoreaboutyour
product..............................................................16
ProductOverview.........................................................17
Controls...............................................................18
Specications........................................................23
Attachments/Accessories........................................23
Operation....................................................................24
ThinkSafetyFirst...................................................24
BeforeDrivingtheSprayerfortheFirst
Time.................................................................24
Pre-StartingChecks................................................25
DrivingtheSprayer.................................................25
NewSprayerBreak-In.............................................26
OperatingtheSprayer.............................................26
FillingtheFreshWaterTank....................................26
FillingtheSprayTank..............................................27
OperatingtheBooms..............................................27
Spraying................................................................28
SprayingTips.........................................................28
CleaningtheSprayer...............................................28
CalibratingtheSprayProMonitor.............................31
CalibratingtheBoomBypassValves..........................33
Pump....................................................................33
TransportingtheSprayer.........................................34
TowingtheSprayer.................................................34
Maintenance.................................................................35
RecommendedMaintenanceSchedule(s)......................35
DailyMaintenanceChecklist....................................36
NotationforAreasofConcern.................................37
PremaintenanceProcedures........................................38
JackingtheSprayer.................................................38
Lubrication...............................................................38
GreasingtheSprayer...............................................38
GreasingtheBoomHinges......................................40
GreasingtheActuatorRodBearings..........................40
EngineMaintenance..................................................42
CheckingtheAirIntakeScreen.................................42
ServicingtheAirCleaner.........................................42
ServicingtheEngineOil..........................................43
ChangingtheSparkPlugs........................................44
FuelSystemMaintenance...........................................45
ReplacingtheFuelFilter..........................................45
DrainingtheFuelTank...........................................45
ElectricalSystemMaintenance....................................46
ReplacingtheFuses................................................46
ServicingtheBattery...............................................46
DriveSystemMaintenance.........................................49
InspectingtheWheels/Tires....................................49
AdjustingtheFrontWheelToe-In............................49
BrakeMaintenance....................................................50
CheckingtheBrakeFluid.........................................50
InspectingtheBrakes..............................................50
AdjustingtheParkingBrake.....................................50
BeltMaintenance......................................................51
ServicingtheDriveBelt...........................................51
AdjustingtheSteeringPumpBelt..............................51
HydraulicSystemMaintenance....................................52
CheckingtheTransaxle/HydraulicFluid....................52
ChangingTransaxle/HydraulicFluid.........................52
ReplacingtheHydraulicFilter..................................53
SpraySystemMaintenance..........................................53
InspectingtheHoses..............................................53
PumpMaintenance.................................................54
AdjustingtheBoomActuator...................................54
EmergencyManualOperationoftheBoom
Actuators...........................................................55
InspectingtheNylonPivotBushings.........................55
Cleaning...................................................................56
CleaningtheFlowmeter..........................................56
CleaningtheSuctionStrainer...................................57
Storage........................................................................57
Troubleshooting...........................................................59
Schematics...................................................................63
3

Safety
Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeansCAUTION,WARNING,
orDANGER-personalsafetyinstruction.Failuretocomply
withtheinstructionmayresultinpersonalinjuryordeath.
Supervisors,operators,andservicepersonsshouldbefamiliar
withthefollowingstandardsandpublications:(Thematerial
maybeobtainedfromtheaddressshown).
•FlammableandCombustibleLiquidsCode:
ANSI/NFPA30
•NationalFireProtectionAssociation:
ANSI/NFPA#505;PoweredIndustrialTrucks
NationalFirePreventionAssociation
BarrymarchPark
Quincy,Massachusetts02269U.S.A.
•SAEJ2258LightUtilityVehiclesSocietyof
AutomotiveEngineers
SAEWorldHeadquarters400CommonwealthDrive
Warrendale,PA15096-0001
•ANSI/UL558;InternalCombustion
EnginePoweredIndustrialTrucks
AmericanNationalStandardsInstitute,Inc.
1430BroadwayNewYork,NewYork10018U.S.A.
or
UnderwritersLaboratories
333PngstenRoad
Northbrook,Illinois60062U.S.A.
SafeOperatingPractices
WARNING
Thesprayerisanoff-highwayvehicleonlyandis
notdesigned,equipped,ormanufacturedforuseon
publicstreets,roads,orhighways.
Supervisor'sResponsibilities
•Makesurethatoperatorsarethoroughlytrainedand
familiarwiththeOperator'sManual,EngineManual,andall
labelsonthesprayer.
•Establishyourownspecialproceduresandworkrules
forunusualoperatingconditions(e.g.slopestoosteep
forsprayeroperation).
ChemicalSafety
WARNING
Chemical substances used in the spray system may
be hazardous and to xic to y ou, bystander s, animals,
plants, soils or other pr oper ty .
•Carefullyreadandfollowthechemical
warninglabelsandMaterialSafetyData
Sheets(MSDS)forallchemicalsusedand
protectyourselfaccordingtothechemical
manufacturer'srecommendations.Forexample,
useappropriatePersonalProtectiveEquipment
(PPE)includingfaceandeyeprotection,gloves,
orotherequipmenttoguardagainstpersonal
contactwiththechemical.
•Keepinmindthattheremaybemorethanone
chemicalusedandinformationoneachshould
beassessed.
•
R efuse to operate or w or k on the spray er if this
inf or mation is not a v aila ble!
•Beforeworkingonaspraysystemmakesurethe
systemhasbeentriplerinsedandneutralized
accordingtotherecommendationsofthe
chemicalmanufacturer(s).
•Verifythereisanadequatesupplyofcleanwater
andsoapnearby,andimmediatelywashoffany
chemicalsthatcontactyou.
•Obtainpropertrainingbeforeusingorhandling
chemicals.
•Usethecorrectchemicalforthejob.
•Followthechemicalmanufacturer'sinstructionsforthe
safeapplicationofthechemical.
•Handlechemicalsinawellventilatedarea.
•Weargogglesandotherprotectiveequipmentas
instructedbythechemicalmanufacturer.Ensurethatas
littleskinaspossibleisexposedwhileusingchemicals.
•Havecleanwateravailableespeciallywhenllingthe
spraytank.
•Donoteat,drink,orsmokewhileworkingwithchemicals.
•Alwayswashyourhandsandotherexposedareasassoon
aspossibleafternishingthework.
•Properlydisposeofunusedchemicalsandchemical
containersasinstructedbythechemicalmanufacturer
andyourlocalcodes.
•Chemicalsandfumesinthetanksaredangerous;never
enterthetankorplaceyourheadoverorintheopening.
BeforeOperating
•Operatethemachineonlyafterreadingandunderstanding
thecontentsofthismanual.
4

•Neverallowchildrentooperatethesprayer.
•Neverallowotheradultstooperatethesprayerwithout
rstreadingandunderstandingtheOperator'sManual.
Onlytrainedandauthorizedpersonsshouldoperatethis
sprayer.Makesurethatalloperatorsarephysicallyand
mentallycapableofoperatingthesprayer.
•Thissprayerisdesignedtocarryonlyyou,theoperator.
Nevercarryanypassengersonthesprayer.
•Neveroperatethesprayerwhenundertheinuence
ofdrugsoralcohol.Evenprescriptiondrugsandcold
medicinescancausedrowsiness.
•Donotdrivethesprayerwhenyouaretired.Besureto
takeoccasionalbreaks.Itisveryimportantthatyoustay
alertatalltimes.
•Becomefamiliarwiththecontrolsandknowhowtostop
theenginequickly.
•Keepallshields,safetydevices,anddecalsinplace.Ifa
shield,safetydevice,ordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.
•Alwayswearsubstantialshoes.Donotoperatethe
machinewhilewearingsandals,tennisshoes,orsneakers.
Donotwearloosettingclothingorjewelrywhichcould
getcaughtinmovingpartsandcausepersonalinjury.
•Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalsafetyand
insuranceregulations.
•Avoiddrivingwhenitisdark,especiallyinunfamiliar
areas.Ifyoumustdrivewhenitisdark,besuretodrive
cautiously,usetheheadlights,andevenconsideradding
additionallights.
•Beextremelycarefulwhenoperatingaroundpeople.
Alwaysbeawareofwherebystandersmightbeandkeep
themawayfromtheworkarea.
•Beforeoperatingthesprayer,alwayscheckthedesignated
areasofthesprayerthatarestatedinthePre-Starting
ChecksintheOperationsection.Ifthemachinedoes
notfunctioncorrectlyorisdamagedinanyway,donot
usethesprayer.Makesurethattheproblemiscorrected
beforethesprayerorattachmentisoperated.
•Ensurethatalluidlineconnectorsaretightandallhoses
areingoodconditionbeforeapplyingpressuretothe
system.
•Sincegasolineishighlyammable,handleitcarefully.
–Useanapprovedgasolinecontainer.
–Donotremovethecapfromthefueltankwhenthe
engineishotorrunning.
–Donotsmokewhilehandlinggasoline.
–Fillthefueltankoutdoors,andllittoabout1inch
(25mm)belowthetopofthetank(thebottomofthe
llerneck).Donotoverllit.
–Wipeupanyspilledgasoline.
WhileOperating
WARNING
Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.
Donotrunengineindoorsorinanenclosedarea.
•Theoperatorshouldremainseatedwheneverthesprayer
isinmotion.Theoperatorshouldkeepbothhandson
thesteeringwheelwheneverpossible.Keepyourarms
andlegswithinthesprayerbodyatalltimes.
•Alwayswatchoutforandavoidlowoverhangssuchas
treelimbs,doorjambs,andoverheadwalkways.Make
surethereisenoughroomoverheadtoeasilyclearthe
sprayerandyourhead.
•Failuretooperatethesprayersafelymayresultinan
accident,tipoverofthesprayer,andseriousinjuryor
death.Drivecarefully.Topreventtippingorlossof
control:
–Useextremecaution,reducespeed,andmaintain
asafedistancearoundsandtraps,ditches,creeks,
ramps,unfamiliarareas,oranyareasthathaveabrupt
changesingroundconditionsorelevation.
–Watchforholesorotherhiddenhazards.
–Useextracautionwhenoperatingthesprayeronwet
surfaces,inadverseweatherconditions,athigher
speeds,orwithafullload.Stoppingtimeanddistance
willincreasewithafullload.
–Avoidsuddenstopsandstarts.Donotgofrom
reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.
–Slowdownbeforeturning.Donotattemptsharp
turnsorabruptmaneuversorotherunsafedriving
actionsthatmaycausealossofsprayercontrol.
–Beforebackingup,looktotherearandensurethat
nooneisbehindyou.Backupslowly.
–Watchoutfortrafcwhenyouarenearorcrossing
roads.Alwaysyieldtherightofwaytopedestrians
andothervehicles.Thissprayerisnotdesignedfor
useonstreetsorhighways.Alwayssignalyourturns
orstopearlyenoughsothatotherpeopleknowwhat
youplantodo.Obeyalltrafcrulesandregulations.
–Theelectricalandexhaustsystemsofthesprayercan
producesparkscapableofignitingexplosivematerials.
Neveroperatethesprayerinornearanareawhere
thereisdustorfumesintheairwhichareexplosive.
–Ifyouareeverunsureaboutsafeoperation,stop
workandaskyoursupervisor.
•Donottouchtheengineormuferwhiletheengineis
runningorsoonafterithasstopped.Theseareasmaybe
hotenoughtocauseburns.
5

•Ifthemachineevervibratesabnormally,stopimmediately,
waitforallmotiontostop,andinspectthesprayerfor
damage.Repairalldamagebeforeresumingoperation.
•Beforegettingoffoftheseat:
1.Stopthemovementofthemachine.
2.PlacetherangeselectorinNeutralandsetthe
parkingbrake.
3.TurntheignitionkeytoOff.
4.Removetheignitionkey.
Important:Donotparkthemachineonan
incline.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
Braking
•Slowdownbeforeyouapproachanobstacle.Thisgives
youextratimetostoporturnaway.Hittinganobstacle
candamagethesprayeranditscontents.Moreimportant,
itcaninjureyou.
•GrossVehicleWeight(GVW)hasamajorimpactonyour
abilitytostopand/orturn.Heavyloadsandattachments
makeasprayerhardertostoporturn.Theheavierthe
load,thelongerittakestostop.
•Turfandpavementaremuchmoreslipperywhenthey
arewet.Itcantake2to4timesaslongtostoponwet
surfacesasondrysurfaces.Ifyoudrivethroughstanding
waterdeepenoughtogetthebrakeswet,theywillnot
workwelluntiltheyaredry.Afterdrivingthroughwater,
youshouldtestthebrakestomakesuretheywork
properly.Iftheydonot,driveslowlywhileputtinglight
pressureonthebrakepedal.Thiswilldrythebrakesout.
OperatingonHillsandRoughTerrain
Operatingthesprayeronahillmaycausetippingorrolling
ofthesprayer,ortheenginemaystallandyoucouldlose
headwayonthehill.Thiscouldresultinpersonalinjury.
•Donotacceleratequicklyorslamonthebrakeswhen
backingdownahill,especiallywithaload.
•Neverdriveacrossasteephill;alwaysdrivestraightupor
downorgoaroundthehill.
•Iftheenginestallsoryoubegintoloseheadwaywhile
climbingahill,graduallyapplythebrakesandslowlyback
straightdownthehill.
•Turningwhiletravelingupordownhillscanbe
dangerous.Ifyouhavetoturnwhileonahill,doitslowly
andcautiously.Nevermakesharporfastturns.
•Heavyloadsaffectstability.Reducetheweightoftheload
andyourspeedwhenoperatingonhills.
•Avoidstoppingonhills,especiallywithaload.Stopping
whilegoingdownahillwilltakelongerthanstopping
onlevelground.Ifthesprayermustbestopped,avoid
suddenspeedchanges,whichmayinitiatetippingor
rollingofthesprayer.Donotslamonthebrakes
whenrollingbackward,asthismaycausethesprayerto
overturn.
•Usetheseatbeltwhenoperatingthemachineandbe
certainthatitcanbereleasedquicklyintheeventofan
emergency.
•Donotremoveoraltertherolloverprotectionsystem
(ROPS).
•Reducespeedandloadwhenoperatingonroughterrain,
unevenground,andnearcurbs,holes,andothersudden
changesinterrain.Loadsmayshift,causingthesprayer
tobecomeunstable.
WARNING
Suddenchangesinterrainmaycauseabrupt
steeringwheelmovement,possiblyresultingin
handandarminjuries.
•Reduceyourspeedwhenoperatingonroughterrainand
nearcurbs.
•Gripthesteeringwheellooselyaroundtheperimeter.
Keepyourhandsclearofthesteeringwheelspokes.
Loading
Theweightofthecargocanchangethesprayercenterof
gravityandsprayerhandling.Toavoidlossofcontroland
personalinjury,followtheseguidelines:
•Reducetheweightoftheloadwhenoperatingonhills
androughterraintoavoidtippingoroverturningofthe
sprayer.
•Liquidloadscanshift.Thisshiftinghappensmostoften
whileturning,goingupordownhills,suddenlychanging
speeds,orwhiledrivingoverroughsurfaces.Shifting
loadscancausethesprayertotipover.
•Whenoperatingwithaheavyload,reduceyourspeedand
allowforsufcientbrakingdistance.Donotsuddenly
applythebrakes.Useextracautiononslopes.
•Beawarethatheavyloadsincreaseyourstoppingdistance
andreduceyourabilitytoturnquicklywithouttipping
over.
Maintenance
•Onlypermitqualiedandauthorizedpersonnelto
maintain,repair,adjust,orinspectthesprayer.
•Beforeservicingormakingadjustmentstothemachine,
stoptheengine,settheparkingbrake,andremovethekey
fromtheignitiontopreventsomeonefromaccidentally
startingtheengine.
•Tomakesurethattheentiremachineisingoodcondition,
keepallnuts,bolts,andscrewsproperlytightened.
6

•Toreducethepotentialforre,keeptheengineareafree
ofexcessivegrease,grass,leaves,andaccumulationofdirt.
•Neveruseanopenametocheckthelevelorleakageof
fuelorbatteryelectrolyte.
•Iftheenginemustberunningtoperformamaintenance
adjustment,keepyourhands,feet,clothing,andanyparts
ofyourbodyawayfromtheengineandanymovingparts.
Keepeveryoneaway.
•Donotuseopenpansoffuelorammablecleaning
uidswhencleaningparts.
•Donotadjustthegroundspeedgovernor.Toensure
safetyandaccuracy,haveanAuthorizedToroDistributor
checkthegroundspeed.
•Keepyourbodyandhandsawayfrompinholeleaksor
nozzlesthatejecthighpressureuid.Usecardboardor
papertondleaks.Fluidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.
•Ifmajorrepairsareeverneededorassistanceisrequired,
contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous.Alteringthis
sprayerinanymannerthatmayaffectsprayeroperation,
performance,durability,oritsuse,mayresultininjuryor
death.Suchusecouldvoidtheproductwarranty.
SoundPower
Thisunithasaguaranteedsoundpowerlevelofof98dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof83
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.
Hand-ArmVibration
Measuredvibrationlevelforrighthand=1.00m/s2
Measuredvibrationlevelforlefthand=0.90m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.
WholeBodyVibration
Measuredvibrationlevel=0.2m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.
7

SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
100-8454
1.ReadtheOperator'sManualforinformationonthe
transmission.
2.Tostarttheengine,sitontheoperator'sseat,pressthe
brake,settherangeselectortoNeutral,turntheignition
keytoEngine-start,settherangeselectortothedesired
gear,releasethebrakeandparkingbrake,andpressthe
acceleratorpedaltothedesiredspeed.
3.Tostoptheengine,pressthebrake,settherangeselector
toNeutral,settheparkingbrake,andturntheignitionkey
toEngine-stop.
4.Rangeselectorgearpattern
104-7628
1.ReadtheOperator'sManual.
104-8749
1.Sprayon9.Lowertheboom.
2.Sprayoff10.Raisetheboom.
3.Pump11.Automatic
4.On12.Manual
5.Off13.Leftboomfoammarker
6.Spraypressure14.Rightboomfoammarker
7.Increase15.ReadtheOperator's
Manual.
8.Decrease
104-8882
1.Sprayon4.Increase
2.Sprayoff5.Decrease
3.Spraypressure
117–2718
8

100-8470
1.Engine—stop5.Neutralenginespeedlock
2.Engine—run6.Engage
3.Engine—start7.On
4.Headlights8.Off
107-8621
1.Agitationon3.Agitationoff
2.Continuousvariable
setting
110-5143
1.Warning—readtheOperator'sManual.
2.TippingHazard—driveslowlyoverroughterrainandwhen
turning.
3.Fallingandarm/leginjuryhazards—donotcarrypassengers
andkeeparmsandlegsinsideofthevehicleatalltimes.
4.Tostoptheengine,pressthebrake,movetherange
selectortoNeutral,settheparkingbrake,releasethebrake
pedal,turntheignitionkeytoEngine-stop,andremovethe
key.
110-5240
1.Warning—readtheOperator'sManualandreceivetraining
beforeoperating.
2.Warning—stayawayfrommovingparts,donotoperate
withcoversremoved.
3.Electricshockhazard,overheadpowerlines—stayaway
fromoverheadpowerlines.
4.Crushinghazard,boom—keepbystandersasafedistance
fromthemachine.
93-0688
1.Warning—readtheOperator'sManual.
2.Causticliquid/chemicalburnandtoxicgasinhalation
hazards—wearhand,skin,eye,andrespiratoryprotection.
9

107-8640
1.Warning—readtheOperator'sManual;usefresh,clean
waterforrinsingthetank.
106-1355
1.Warning—donotenterthetank.
106-5051
1.Warning—readtheOperator'sManual;usefresh,clean
waterforrst-aidwashing.
93-9850
1.Donotrepairorrevise—readtheOperator'sManual.
104–8982
1.Avoidtippingthemachine.4.Alwaysweartheseatbelt.
2.ReadtheOperator’s
Manual.
5.Ifthemachinetips,hold
tightandbracewithyour
feet.
3.Donotexitthemachine
whenitistipping.
6.Ifthemachinebeginsto
tip,leanawayfromthe
directionitistipping.
10

108-3306
108-3308
CEUnitsOnly
1.Speed6.Applicationrate
2.Calibrationdistance7.Calibrationvolume
3.Speedcalibration8.Flowmetercalibration
4.Unitsofmeasure9.Width
5.Selectunits
108-3252
1.Warning—readthe
Operator'sManual.
2.Torquelugnutsto55-65
ft-lb(75-88N·m).
106-5016
1.Warning—readtheOperator'sManual.
2.Electricshockhazard,overheadpowerlines—stayaway
fromoverheadpowerlines.
3.Crushinghazard,boom—keepbystandersasafedistance
fromthemachine.
108-3699
1.30ampfuse,leftboom
actuator
6.10ampfuse,headlights
2.30ampfuse,rightboom
actuator
7.5ampfuse,cruisecontrol
3.15ampfuse,foammarker8.20ampfuse,spraysystem
4.Empty9.Fusepanel
5.30ampfuse,power10.ReadtheOperator's
Manualformore
information.
11

104-8939
1.Engineoillevel(dipstick)5.Hydraulicstrainer9.Fuel,unleadedonly13.Grease
2.Engineoillter6.Gearboxuidlevel10.Fuellter14.Tirepressure
3.Transaxle/hydraulicuid
level(dipstick)
7.Brakeuid11.Battery15.Readtheinstructions
beforeservicingor
performingmaintenance.
4.Transaxlehydrauliclter8.Belts,steeringanddrive12.Aircleaner16.Pump
12

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
90degreetting1
Quickcoupler1
Hoseadapter1
Fillreceptaclebracket1
Flange-headbolt,5/16x3/4inch1
1
Anti-siphonhose1
Installtheanti-siphonllreceptacle.
SprayProMonitor1
SprayProDecal1
Bracket1
Flange-headbolt,3/4inch2
Flangenut,1/4inch2
Knob2
Washer2
2
Carriagebolt2
InstalltheSpray-Promonitor.
3Nopartsrequired–Checktheboomhingesprings.
4Nopartsrequired–Adjusttheboomstolevel.
Ignitionkey1
Operator'sManual1
EngineOperator'sManual1
PartsCatalog1
OperatorTrainingMaterial1
RegistrationCard1
5
Pre-deliveryInspectionSheet1
Readthemanualsandviewthetraining
materialbeforeoperatingthemachine.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
13

1
InstallingtheAnti-siphonFill
Receptacle
Partsneededforthisprocedure:
190degreetting
1Quickcoupler
1Hoseadapter
1Fillreceptaclebracket
1Flange-headbolt,5/16x3/4inch
1Anti-siphonhose
Procedure
1.Placethellreceptaclebracketoverthethreaded
holeinthetankandsecureitwithaange-headbolt
(5/16x3/4inch)(Figure3).
Figure3
1.Fillreceptaclebracket5.Quickcoupler
2.Threadedholeinthetank6.Hoseadapter
3.Flangebolt,5/16x3/4inch7.Anti-siphonhose
4.90degreeelbowtting
2.Placethethreadedendofthe90degreeelbowtting
throughthebracketandthreadthequickcoupleronto
it,securingittothebracket(Figure3).
Note:Installthettingwiththeopenendpointing
towardthelargeopeninginthebracketandtowardthe
tankopeningsothewaterwillarcintothetankwhen
youllit.
3.Installthehoseadapterintothequickcoupler
(Figure3).
4.Locktheadapterintoplacebyswingingthelevers
towardtheadapterandthensecurethemwiththe
hairpincotters(Figure3).
5.Installtheanti-siphonhosethroughthelargeopening
onthebracketandontothebarbedendofthe90
degreeelbowtting(Figure3).
Important:Donotlengthenthehosetoallow
contactwiththetankuids.
2
InstallingtheSprayPro
Monitor
Partsneededforthisprocedure:
1SprayProMonitor
1SprayProDecal
1Bracket
2Flange-headbolt,3/4inch
2Flangenut,1/4inch
2Knob
2Washer
2Carriagebolt
Procedure
1.InstalltheSprayProDecaltothemonitor(Figure4).
Figure4
1.Spraypromonitor3.Decal,Lowerhalf
2.Decal,Upperhalf
Note:Besuretoorientthedecalasshownin
Figure19.
2.Installthemonitorbracketonthedash(Figure5)using
2ange-headbolts(1/4x3/4inch)and2angenuts
(1/4inch).
14

Figure5
1.SprayPromonitor3.Flange-headbolts,
1/4x3/4inch
2.Bracket4.Knob
3.Looselyinstallthe2carriagebolts,rubber
washers,andknobsonthebracketasillustratedin
FigureFigure5andFigure6.
Note:Installthecarriageboltsandrubberwashers
insideofthebracketandtheknobsontheoutside.
Figure6
1.Carriagebolt3.Knob
2.Rubberwasher4.Bracket
4.Removethelargegrommetfromtheholeinthedash
andthreadthecablesonthemonitorthroughthe
grommetandthedash.
5.Installthegrommetintothedash.
6.InstalltheSprayPromonitoroverthecarriagebolt
heads(Figure5)andtightentheknobstosecureit.
7.ConnecttheSprayProwireconnectorstothewire
connectorslocatedunderthedash(Figure7).
Figure7
1.Connectorsfromthe
sprayer
2.Connectorsfromthe
monitor
3
CheckingtheBoomHinge
Springs
NoPartsRequired
Procedure
Important:Operatingthespraysystemwiththeboom
hingespringsundertheincorrectcompressioncould
damagetheboomassembly.Measurethespringsand
usethejamnuttocompressthespringsto1.56inches
ifnecessary.
Thesprayerisshippedwiththeboomextensionsswung
forwardtofacilitatepackagingofthemachine.Thesprings
arenotfullytightenedatthetimeofmanufacturetoallowthe
boomstobeinthispositionfortransit.Beforeoperating
themachine,thespringsmustbeadjustedtothecorrect
compression.
1.Ifnecessary,removethepackingcomponentsthat
securetherightandleftextensionboomsduring
shipping.
2.Supporttheboomswhiletheyareextendedtothe
sprayposition.
3.Attheboomhinge,measurethecompressionofthe
upperandlowerspringswhiletheboomsareintheir
extendedposition(Figure8).
A.Allspringsmustbecompresseduntilthey
measure1.56inches.
B.Usethejamnuttocompressanyspringthat
measuregreaterthan1.56inches.
15

Figure8
1.Boomhingespring2.Jamnut
4.Repeattheprocedureforeachspringonbothboom
hinges.
5.Movetheboomsintothetransport“X”position.See
OperatingtheBoomsintheOperationsectionfor
moreinformation.
4
AdjustingtheBoomstoLevel
NoPartsRequired
Procedure
1.Attheoperator'sposition,turntheignitionkeytoOn
toenergizethesystem.
2.Movetheboomsintopositionsothattheyarelevel
withtheground.
3.Removethekeyandexittheoperator'sposition.
4.Atthehinge,adjustthepositionofthebumperssothe
boomcannotmovepastlevelwiththeground.Take
caretomakesurethebumperislevel.
5.Tightentheboltandnuttolockthebumpersintothe
adjustedposition.Torquethefastenersto135-165
ft-lbs(183-223N-m).
Note:Thebumpermayexperiencesomecompressionover
time.Iftheboomsdropbelowlevel,usethisprocedureto
readjustthebumperpositionneeded.
5
CompletingtheSetup:
Learningmoreaboutyour
product.
Partsneededforthisprocedure:
1Ignitionkey
1Operator'sManual
1EngineOperator'sManual
1PartsCatalog
1OperatorTrainingMaterial
1RegistrationCard
1Pre-deliveryInspectionSheet
Procedure
1.Readthemanuals.
2.ViewtheOperatortrainingmaterial.
3.CompletetheregistrationcardandreturntoToro.
4.Storethedocumentationinasafeplace.
16

ProductOverview
Figure9
1.Headlight4.Anti-SiphonReceptacle7.Boomtransportcradle10.Freshwatertank
2.Operator'sseat5.Tanklid8.Boom
3.Rolloverbar6.Chemicaltank9.Fueltank
Figure10
1.Boomcontrolcylinder4.Rinsetank7.Pumppressuredampener10.Rightboom
2.Chemicaltank5.Spraycontrolpanel8.Pump11.Centerboom
3.Agitationcontrolvalve6.Pedals9.Battery12.Leftboom
17

Controls
Figure11
1.Steeringwheel4.Sprayercontrols7.Masterspraylever10.Hourmeter
2.Spray-Promonitor5.Applicationrateknob8.RangeSelector11.Vehiclecontrols
3.Choke6.Parkingbrake9.Voltmeter
AcceleratorPedal
Theacceleratorpedal(Figure12)givesyoutheabilitytovary
groundspeedofthesprayer.Pressingthepedalincreases
groundspeed.Releasingthepedalwillslowthesprayerand
theenginewillidle.
Figure12
1.Brakepedal2.Acceleratorpedal
BrakePedal
Usethebrakepedaltostoporslowthesprayer(Figure12).
CAUTION
Brakescanbecomewornorcanbeadjusted
incorrectlyresultinginpersonalinjury.
Ifbrakepedaltravelstowithin1inch(2.5cm)ofthe
sprayeroorboard,thebrakesmustbeadjusted
orrepaired.
ParkingBrake
Theparkingbrakeisalargelevertotherightoftheseat.
(Figure13).Engagetheparkingbrakewheneveryouplan
onleavingtheseattopreventaccidentalmovementofthe
sprayer.Toengagetheparkingbrake,pullupandbackonthe
lever.Todisengage,pushitforwardanddown.Ifthesprayer
isparkedonasteepgrade,applytheparkingbrakeandplace
blocksatthedownhillsideofthewheels.
18

Figure13
1.Parkingbrakelever
ChokeControl
Thechokecontrolisasmallknobtotherightoftheseat.
Tostartacoldengine,pullthechokecontrolup.Afterthe
enginestarts,regulatethechoketokeeptheenginerunning
smoothly.Assoonaspossible,pushthecontroldowntothe
Offposition.Awarmenginerequireslittleornochoking.
RangeSelector
Therangeselector,locatedtotheleftoftheseat,has5
positions:3forwardspeeds,Neutral,andReverse(Figure14).
Theenginewillstartonlywhentherangeselectorisinthe
Neutralposition.Youmustalsofullypressthebrakewith
thesprayerstoppedtochangeranges.
Important:Donotshiftoutoforchangeranges
whilethevehicleismoving.Attemptingtochange
rangeswhilethevehicleismovingcandamagethe
transmission.Onlystoppingthesprayercompletely,
andfullyengagingthebrakewillsafelydisengagethe
lockingpinandallowtherangestobechanged.
Figure14
1.RangeSelector4.Voltmeter
2.Ignitionswitch5.Headlightswitch
3.Hourmeter6.Neutralenginespeedlock
switch
IgnitionSwitch
Theignitionswitch(Figure14),usedtostartandstopthe
engine,has3positions:Stop,Run,andStart.Rotatethekey
clockwisetotheStartpositiontostarttheengineandrelease
ittotheRunpositionwhenstarted.Rotatethekeytothe
Stoppositiontostoptheengine.
HourMeter
Thehourmeter(Figure14)indicatesthetotalnumberof
hourstheenginehasrun.Thehourmeterstartstofunction
wheneverthekeyisturnedtotheRunposition.
Voltmeter
Thevoltmeter(Figure14)indicatesthelevelofchargein
thebattery.Whenthebatteryisfullycharged,thevoltmeter
willreadinthecenterofthedialwhenthekeyisintheRun
positionwiththeengineoff.Whentheengineisrunningthe
voltmeterneedleshouldbetotheright.
HeadlightSwitch
Toggletheswitchtooperatetheheadlights(Figure14).Push
itforwardtoturnthelightsonandrearwardtoturnthemoff.
NeutralEngineSpeedLockSwitch
WhentherangeselectorisintheNeutralposition,youcan
usetheacceleratorpedaltospeeduptheengine,thenpush
thisswitchforwardtosettheengineatthatspeed.Thisis
necessarytorunthechemicalagitationwhilestationaryor
operatingattachmentssuchasthehandsprayer(Figure14).
19

Important:Therangeselectormustbeintheneutral
positionfortheswitchtowork.
FuelGauge
Thefuelgaugeislocatedontopofthefueltank,ontheright
sideofthemachineandshowstheamountoffuelinthetank.
MasterSprayLever
Themastersprayleverallowsyoutostartorstopthespray
operation.Rotatetheleverforwardtoenablethespraysystem
andrearwardtodisableit(Figure15).Whenthemasterspray
leverisintheOffposition,theSprayProscreenreads“Hold.”
Figure15
1.Masterspraylever3.Applicationrateknob
2.Boomlevers4.Pumpswitch
BoomLevers
Theboomleversarelocatedattherearofthecontrolpanel
totherightoftheseat(Figure15).Pusheachleverdown
toturnthecorrespondingboomsectiononanduptoturn
themoff.Theseleverswillonlyaffectthespraysystemwhen
themastersprayleverison.
ApplicationRateKnob
Theapplicationrateknobislocatedonthecontrolpanelto
therightoftheseat(Figure15).Rotatetheknobclockwise
toincreasethespraysystempressureorcounterclockwiseto
decreasepressure.
PumpSwitch
Thepumpswitchislocatedonthecontrolpaneltotheright
oftheseat(Figure16).Togglethisswitchforwardtorunthe
pumporrearwardtostopthepump.
Important:Onlyengagethepumpswitchwhenthe
engineisatlowidletoavoiddamagingthepumpdrive.
Figure16
1.Pumpswitch3.Foammarkerswitch,left
andright
2.Boomliftswitch,leftand
right
4.Sonicboomswitch
BoomLift
Theboomliftswitchesareusedtoraisetheleftandright
boomrespectively(Figure16).
FoamMarkerSwitchLocations
(Optional)
Ifyouinstalltheelectricboomlift,sonicboom,andfoam
markerkit,youwilladdswitchestothecontrolpanelfor
controllingtheiroperation.Thesprayercomeswithplastic
plugsintheselocations.
SonicBoom(Optional)
TheSonicBoomswitchisarockerswitchusedtooperatethe
SonicBoom.Toggleswitchforwardforautomatic,rearward
formanualandcenterforOff.
ApplicationRateControlValve
Thisvalvecontrolstheamountofuidthatisroutedtothe
boomsbydirectinguidowtotheboomsorthebypass
hosetothetank(Figure17).Tocontrolthisvalve,rotate
theapplicationrateknobontopofthevalvetoobtainthe
desiredpressure.
20