Toro 41198 Multi-Pro 1250 User manual

FormNo.3365-118RevB
Multi-Pro®1250TurfSprayer
ModelNo.41198—SerialNo.310000001andUp
g013107
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

TheMulti-Pro®turfsprayerisadedicatedturfspray
applicationvehicleandisintendedtobeusedby
professional,hiredoperatorsincommercialapplications.
Itisprimarilydesignedforsprayingonwell-maintained
lawnsinparks,golfcourses,sportselds,andon
commercialgrounds.
ThisproductcomplieswithallrelevantEuropean
directives,fordetailspleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian
ICES-002.
Theenclosed Engine Owner’ s Man ual issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.
Introduction
Readthismanualcarefullytolearnhowtooperateand
maintainyourproductproperly.Theinformationinthis
manualcanhelpyouandothersavoidinjuryandproduct
damage.AlthoughTorodesignsandproducessafe
products,youareresponsibleforoperatingtheproduct
properlyandsafely.YoumaycontactTorodirectlyat
www.Toro.comforproductandaccessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
illustratesthelocationofthemodelandserialnumbers
ontheproduct.
G001788
1
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol.
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
ChemicalSafety....................................................4
BeforeOperating.................................................5
WhileOperating...................................................5
Maintenance.........................................................7
SoundPower........................................................7
SoundPressure.....................................................7
Hand-ArmVibration............................................7
WholeBodyVibration..........................................7
SafetyandInstructionalDecals.............................8
©2011—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Setup..........................................................................13
1InstallingtheAnti-siphonFill
Receptacle......................................................13
2InstallingtheSprayProMonitor.......................14
3CheckingtheBoomHingeSprings...................15
4AdjustingtheBoomstoLevel..........................16
5CompletingtheSetup:Learningmoreabout
yourproduct...................................................16
ProductOverview......................................................17
Controls.............................................................18
Specications.....................................................24
Operation...................................................................25
ThinkSafetyFirst...............................................25
BeforeDrivingtheSprayerfortheFirst
Time..............................................................25
Pre-StartingChecks............................................26
DrivingtheSprayer.............................................27
NewSprayerBreak-In........................................27
OperatingtheSprayer.........................................28
FillingtheFreshWaterTank...............................28
FillingtheSprayTank.........................................29
OperatingtheBooms.........................................29
Spraying.............................................................30
SprayingTips.....................................................30
CleaningtheSprayer...........................................30
CalibratingtheSprayProMonitor.......................33
CalibratingtheBoomBypassValves....................35
Pump.................................................................35
TransportingtheSprayer....................................36
TowingtheSprayer.............................................36
Maintenance...............................................................37
RecommendedMaintenanceSchedule(s)................37
DailyMaintenanceChecklist...............................38
NotationforAreasofConcern...........................39
PremaintenanceProcedures....................................40
JackingtheSprayer.............................................40
Lubrication.............................................................41
GreasingtheSprayer...........................................41
GreasingtheBoomHinges.................................42
GreasingtheActuatorRodBearings...................42
EngineMaintenance...............................................44
CheckingtheAirIntakeScreen...........................44
ServicingtheAirCleaner....................................44
ServicingtheEngineOil.....................................45
ChangingtheSparkPlugs...................................46
FuelSystemMaintenance.......................................47
ReplacingtheFuelFilter.....................................47
DrainingtheFuelTank.......................................47
ElectricalSystemMaintenance................................48
Fuses..................................................................48
ServicingtheBattery...........................................48
DriveSystemMaintenance.....................................51
InspectingtheWheels/Tires...............................51
AdjustingtheFrontWheelToe-In.......................51
BrakeMaintenance.................................................52
CheckingtheBrakeFluid....................................52
InspectingtheBrakes.........................................52
AdjustingtheParkingBrake................................52
BeltMaintenance....................................................53
ServicingtheDriveBelt......................................53
AdjustingtheSteeringPumpBelt........................53
HydraulicSystemMaintenance...............................54
CheckingtheTransaxle/HydraulicFluid.............54
ChangingTransaxle/HydraulicFluid..................54
ReplacingtheHydraulicFilter............................55
SpraySystemMaintenance......................................55
InspectingtheHoses..........................................55
PumpMaintenance.............................................55
AdjustingtheBoomActuator.............................56
EmergencyManualOperationoftheBoom
Actuators.......................................................57
InspectingtheNylonPivotBushings...................57
Cleaning.................................................................58
CleaningtheFlowmeter......................................58
CleaningtheSuctionStrainer..............................58
Storage.......................................................................59
Troubleshooting.........................................................61
Schematics.................................................................65
3

Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafetyalertsymbol,whichmeans
CAUTION,WARNING,orDANGER—personal
safetyinstruction.Failuretocomplywiththeinstruction
mayresultinpersonalinjuryordeath.
Supervisors,operators,andservicepersonsshouldbe
familiarwiththefollowingstandardsandpublications:
(Thematerialmaybeobtainedfromtheaddressshown).
•FlammableandCombustibleLiquidsCode:
ANSI/NFPA30
•NationalFireProtectionAssociation:
ANSI/NFPA#505;PoweredIndustrialTrucks
NationalFirePreventionAssociation
BarrymarchParkQuincy,Massachusetts
02269U.S.A.
•SAEJ2258LightUtilityVehicles
SocietyofAutomotiveEngineers
SAEWorldHeadquarters400CommonwealthDrive
Warrendale,PA15096-0001
•ANSI/UL558;InternalCombustion
EnginePoweredIndustrialTrucks
AmericanNationalStandardsInstitute,Inc.
1430BroadwayNewYork,NewYork10018U.S.A.
orUnderwritersLaboratories333PngstenRoad
Northbrook,Illinois60062U.S.A.
SafeOperatingPractices
WARNING
Thesprayerisanoff-highwayvehicleonlyandis
notdesigned,equipped,ormanufacturedforuseon
publicstreets,roads,orhighways.
Supervisor’sResponsibilities
•Makesurethatoperatorsarethoroughlytrainedand
familiarwiththeOperator’sManual,EngineManual,
andalllabelsonthesprayer.
•Establishyourownspecialproceduresandwork
rulesforunusualoperatingconditions(e.g.slopes
toosteepforsprayeroperation).
ChemicalSafety
WARNING
Chemical substances used in the spray system may
be hazardous and to xic to y ou, bystander s, animals,
plants, soils or other pr oper ty .
•Carefullyreadandfollowthechemical
warninglabelsandMaterialSafetyData
Sheets(MSDS)forallchemicalsusedand
protectyourselfaccordingtothechemical
manufacturer’srecommendations.Forexample,
useappropriatePersonalProtectiveEquipment
(PPE)includingfaceandeyeprotection,gloves,
orotherequipmenttoguardagainstpersonal
contactwiththechemical.
•Keepinmindthattheremaybemorethanone
chemicalusedandinformationoneachshould
beassessed.
•
R efuse to operate or w or k on the spray er if this
inf or mation is not a v aila ble!
•Beforeworkingonaspraysystemmakesurethe
systemhasbeentriplerinsedandneutralized
accordingtotherecommendationsofthe
chemicalmanufacturer(s).
•Verifythereisanadequatesupplyofcleanwater
andsoapnearby,andimmediatelywashoffany
chemicalsthatcontactyou.
•Obtainpropertrainingbeforeusingorhandling
chemicals.
•Usethecorrectchemicalforthejob.
•Followthechemicalmanufacturer’sinstructionsfor
thesafeapplicationofthechemical.
•Handlechemicalsinawellventilatedarea.
•Weargogglesandotherprotectiveequipmentas
instructedbythechemicalmanufacturer.Ensure
thataslittleskinaspossibleisexposedwhileusing
chemicals.
•Havecleanwateravailableespeciallywhenllingthe
spraytank.
•Donoteat,drink,orsmokewhileworkingwith
chemicals.
•Alwayswashyourhandsandotherexposedareasas
soonaspossibleafternishingthework.
•Properlydisposeofunusedchemicalsand
chemicalcontainersasinstructedbythechemical
manufacturerandyourlocalcodes.
•Chemicalsandfumesinthetanksaredangerous;
neverenterthetankorplaceyourheadoverorin
theopening.
4

BeforeOperating
•Operatethemachineonlyafterreadingand
understandingthecontentsofthismanual.
•Neverallowchildrentooperatethesprayer.
•Neverallowotheradultstooperatethesprayer
withoutrstreadingandunderstandingtheOperator’s
Manual.Onlytrainedandauthorizedpersonsshould
operatethissprayer.Makesurethatalloperators
arephysicallyandmentallycapableofoperatingthe
sprayer.
•Thissprayerisdesignedtocarryonlyyou,the
operator.Nevercarryanypassengersonthesprayer.
•Neveroperatethesprayerwhenundertheinuence
ofdrugsoralcohol.Evenprescriptiondrugsand
coldmedicinescancausedrowsiness.
•Donotdrivethesprayerwhenyouaretired.Besure
totakeoccasionalbreaks.Itisveryimportantthat
youstayalertatalltimes.
•Becomefamiliarwiththecontrolsandknowhowto
stoptheenginequickly.
•Keepallshields,safetydevices,anddecalsinplace.
Ifashield,safetydevice,ordecalismalfunctioning,
illegible,ordamaged,repairorreplaceitbefore
operatingthemachine.
•Alwayswearsubstantialshoes.Donotoperate
themachinewhilewearingsandals,tennisshoes,
orsneakers.Donotwearloosettingclothingor
jewelrywhichcouldgetcaughtinmovingpartsand
causepersonalinjury.
•Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalsafety
andinsuranceregulations.
•Avoiddrivingwhenitisdark,especiallyinunfamiliar
areas.Ifyoumustdrivewhenitisdark,besure
todrivecautiously,usetheheadlights,andeven
consideraddingadditionallights.
•Beextremelycarefulwhenoperatingaroundpeople.
Alwaysbeawareofwherebystandersmightbeand
keepthemawayfromtheworkarea.
•Beforeoperatingthesprayer,alwayscheckthe
designatedareasofthesprayerthatarestatedin
thePre-StartingChecksintheOperationsection.
Ifthemachinedoesnotfunctioncorrectlyoris
damagedinanyway,donotusethesprayer.Make
surethattheproblemiscorrectedbeforethesprayer
orattachmentisoperated.
•Ensurethatalluidlineconnectorsaretightandall
hosesareingoodconditionbeforeapplyingpressure
tothesystem.
•Sincegasolineishighlyammable,handleitcarefully.
–Useanapprovedgasolinecontainer.
–Donotremovethecapfromthefueltankwhen
theengineishotorrunning.
–Donotsmokewhilehandlinggasoline.
–Fillthefueltankoutdoors,andllittoabout
1inch(25mm)belowthetopofthetank(the
bottomofthellerneck).Donotoverllit.
–Wipeupanyspilledgasoline.
WhileOperating
WARNING
Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.
Donotrunengineindoorsorinanenclosedarea.
•Theoperatorshouldremainseatedwheneverthe
sprayerisinmotion.Theoperatorshouldkeepboth
handsonthesteeringwheelwheneverpossible.
Keepyourarmsandlegswithinthesprayerbody
atalltimes.
•Alwayswatchoutforandavoidlowoverhangssuch
astreelimbs,doorjambs,andoverheadwalkways.
Makesurethereisenoughroomoverheadtoeasily
clearthesprayerandyourhead.
•Failuretooperatethesprayersafelymayresultinan
accident,tipoverofthesprayer,andseriousinjury
ordeath.Drivecarefully.Topreventtippingorloss
ofcontrol:
–Useextremecaution,reducespeed,andmaintain
asafedistancearoundsandtraps,ditches,creeks,
ramps,unfamiliarareas,oranyareasthathave
abruptchangesingroundconditionsorelevation.
–Watchforholesorotherhiddenhazards.
–Useextracautionwhenoperatingthesprayeron
wetsurfaces,inadverseweatherconditions,at
higherspeeds,orwithafullload.Stoppingtime
anddistancewillincreasewithafullload.
–Avoidsuddenstopsandstarts.Donotgofrom
reversetoforwardorforwardtoreversewithout
rstcomingtoacompletestop.
–Slowdownbeforeturning.Donotattempt
sharpturnsorabruptmaneuversorotherunsafe
drivingactionsthatmaycausealossofsprayer
control.
–Beforebackingup,looktotherearandensure
thatnooneisbehindyou.Backupslowly.
–Watchoutfortrafcwhenyouarenearor
crossingroads.Alwaysyieldtherightofway
5

topedestriansandothervehicles.Thissprayer
isnotdesignedforuseonstreetsorhighways.
Alwayssignalyourturnsorstopearlyenough
sothatotherpeopleknowwhatyouplantodo.
Obeyalltrafcrulesandregulations.
–Theelectricalandexhaustsystemsofthesprayer
canproducesparkscapableofignitingexplosive
materials.Neveroperatethesprayerinornear
anareawherethereisdustorfumesintheair
whichareexplosive.
–Ifyouareeverunsureaboutsafeoperation,stop
workandaskyoursupervisor.
•Donottouchtheengineormuferwhiletheengine
isrunningorsoonafterithasstopped.Theseareas
maybehotenoughtocauseburns.
•Ifthemachineevervibratesabnormally,stop
immediately,waitforallmotiontostop,andinspect
thesprayerfordamage.Repairalldamagebefore
resumingoperation.
•Beforegettingoffoftheseat:
1.Stopthemovementofthemachine.
2.PlacetherangeselectorinNeutralandsetthe
parkingbrake.
3.TurntheignitionkeytoOff.
4.Removetheignitionkey.
Important:Donotparkthemachineonan
incline.
•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
Braking
•Slowdownbeforeyouapproachanobstacle.This
givesyouextratimetostoporturnaway.Hittingan
obstaclecandamagethesprayeranditscontents.
Moreimportant,itcaninjureyou.
•GrossVehicleWeight(GVW)hasamajorimpacton
yourabilitytostopand/orturn.Heavyloadsand
attachmentsmakeasprayerhardertostoporturn.
Theheaviertheload,thelongerittakestostop.
•Turfandpavementaremuchmoreslipperywhen
theyarewet.Itcantake2to4timesaslongtostop
onwetsurfacesasondrysurfaces.Ifyoudrive
throughstandingwaterdeepenoughtogetthe
brakeswet,theywillnotworkwelluntiltheyare
dry.Afterdrivingthroughwater,youshouldtestthe
brakestomakesuretheyworkproperly.Iftheydo
not,driveslowlywhileputtinglightpressureonthe
brakepedal.Thiswilldrythebrakesout.
OperatingonHillsandRoughTerrain
Operatingthesprayeronahillmaycausetippingor
rollingofthesprayer,ortheenginemaystallandyou
couldloseheadwayonthehill.Thiscouldresultin
personalinjury.
•Donotacceleratequicklyorslamonthebrakes
whenbackingdownahill,especiallywithaload.
•Neverdriveacrossasteephill;alwaysdrivestraight
upordownorgoaroundthehill.
•Iftheenginestallsoryoubegintoloseheadway
whileclimbingahill,graduallyapplythebrakesand
slowlybackstraightdownthehill.
•Turningwhiletravelingupordownhillscanbe
dangerous.Ifyouhavetoturnwhileonahill,do
itslowlyandcautiously.Nevermakesharporfast
turns.
•Heavyloadsaffectstability.Reducetheweightofthe
loadandyourspeedwhenoperatingonhills.
•Avoidstoppingonhills,especiallywithaload.
Stoppingwhilegoingdownahillwilltakelonger
thanstoppingonlevelground.Ifthesprayermust
bestopped,avoidsuddenspeedchanges,whichmay
initiatetippingorrollingofthesprayer.Donotslam
onthebrakeswhenrollingbackward,asthismay
causethesprayertooverturn.
•TheToroCompanystronglyrecommendsinstalling
theoptionalROPSKitwhenoperatingonhilly
terrain.IfyouinstallaROPS,alwaysweartheseat
beltwhendrivingthesprayer.
•Reducespeedandloadwhenoperatingonrough
terrain,unevenground,andnearcurbs,holes,and
othersuddenchangesinterrain.Loadsmayshift,
causingthesprayertobecomeunstable.
WARNING
Suddenchangesinterrainmaycauseabrupt
steeringwheelmovement,possiblyresultingin
handandarminjuries.
•Reduceyourspeedwhenoperatingonroughterrain
andnearcurbs.
•Gripthesteeringwheellooselyaroundtheperimeter.
Keepyourhandsclearofthesteeringwheelspokes.
Loading
Theweightofthecargocanchangethesprayercenter
ofgravityandsprayerhandling.Toavoidlossofcontrol
andpersonalinjury,followtheseguidelines:
6

•Reducetheweightoftheloadwhenoperating
onhillsandroughterraintoavoidtippingor
overturningofthesprayer.
•Liquidloadscanshift.Thisshiftinghappensmost
oftenwhileturning,goingupordownhills,suddenly
changingspeeds,orwhiledrivingoverrough
surfaces.Shiftingloadscancausethesprayertotip
over.
•Whenoperatingwithaheavyload,reduceyour
speedandallowforsufcientbrakingdistance.Do
notsuddenlyapplythebrakes.Useextracautionon
slopes.
•Beawarethatheavyloadsincreaseyourstopping
distanceandreduceyourabilitytoturnquickly
withouttippingover.
Maintenance
•Onlypermitqualiedandauthorizedpersonnelto
maintain,repair,adjust,orinspectthesprayer.
•Beforeservicingormakingadjustmentstothe
machine,stoptheengine,settheparkingbrake,
andremovethekeyfromtheignitiontoprevent
someonefromaccidentallystartingtheengine.
•Tomakesurethattheentiremachineisingood
condition,keepallnuts,bolts,andscrewsproperly
tightened.
•Toreducethepotentialforre,keeptheengine
areafreeofexcessivegrease,grass,leaves,and
accumulationofdirt.
•Neveruseanopenametocheckthelevelor
leakageoffuelorbatteryelectrolyte.
•Iftheenginemustberunningtoperforma
maintenanceadjustment,keepyourhands,feet,
clothing,andanypartsofyourbodyawayfromthe
engineandanymovingparts.Keepeveryoneaway.
•Donotuseopenpansoffuelorammablecleaning
uidswhencleaningparts.
•Donotadjustthegroundspeedgovernor.To
ensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthegroundspeed.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthighpressureuid.Use
cardboardorpapertondleaks.Fluidescaping
underpressurecanpenetrateskinandcauseinjury
requiringsurgerywithinafewhoursbyaqualied
surgeonorgangrenemayresult.
•Ifmajorrepairsareeverneededorassistanceis
required,contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmade
byothermanufacturerscouldbedangerous.Altering
thissprayerinanymannerthatmayaffectsprayer
operation,performance,durability,oritsuse,may
resultininjuryordeath.Suchusecouldvoidthe
productwarranty.
SoundPower
Thisunithasaguaranteedsoundpowerlevelofof96
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’s
earof83dBA,whichincludesanUncertaintyValue(K)
of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.
Hand-ArmVibration
Measuredvibrationlevelforrighthand=1.00m/s2
Measuredvibrationlevelforlefthand=0.90m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN1032.
WholeBodyVibration
Measuredvibrationlevel=0.2m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN1032.
7

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
104-7628
1.ReadtheOperator’sManual.
100-8458
1.Machinespeed
2.Tosetthemachinetoaslowspeed,reducepressureonthe
acceleratorandpulluponthespeedlimiter.
3.Tosetthemachinetoafastspeed,presstheaccelerator
pedalandpushdownonthespeedlimiter.
100-8619
1.Sprayon2.Sprayoff
100-8386
1.Fuel3.Half-full
2.Empty4.Full
117–2718
114-9576
1.Pinchpoint,hand—keephandawayfromhinge.
8

100-8454
1.ReadtheOperator’sManualforinformationonthe
transmission.
2.Tostarttheengine,sitontheoperator’sseat,pressthe
brake,settherangeselectortoNeutral,turntheignition
keytoEngine-start,settherangeselectortothedesired
gear,releasethebrakeandparkingbrake,andpressthe
acceleratorpedaltothedesiredspeed.
3.Tostoptheengine,pressthebrake,settherangeselector
toNeutral,settheparkingbrake,andturntheignitionkey
toEngine-stop.
4.Rangeselectorgearpattern
100-8470
1.Engine—stop5.Neutralenginespeedlock
2.Engine—run6.Engage
3.Engine—start7.On
4.Headlights8.Off
107-8621
1.Agitationon3.Agitationoff
2.Continuousvariable
setting
9

100-8489
1.Leftboom11.Decrease
2.Centerboom12.Locked
3.Rightboom13.Unlocked
4.Sprayon14.Lowertheboom.
5.Sprayoff15.Raisetheboom.
6.Pump16.Automatic
7.On17.Manual
8.Off18.Leftboomfoammarker
9.Continuousvariable
setting,spraypressure
19.Rightboomfoammarker
10.Increase
106-5016
1.Warning—readtheOperator’sManual.
2.Electricshockhazard,overheadpowerlines—stayaway
fromoverheadpowerlines.
3.Crushinghazard,boom—keepbystandersasafedistance
fromthemachine.
93-0688
1.Warning—readtheOperator’sManual.
2.Causticliquid/chemicalburnandtoxicgasinhalation
hazards—wearhand,skin,eye,andrespiratoryprotection.
110-5240
1.Warning—readtheOperator’sManualandreceivetraining
beforeoperating.
2.Warning—stayawayfrommovingparts,donotoperate
withcoversremoved.
3.Electricshockhazard,overheadpowerlines—stayaway
fromoverheadpowerlines.
4.Crushinghazard,boom—keepbystandersasafedistance
fromthemachine.
10

110-5143
1.Warning—readtheOperator’sManual.
2.TippingHazard—driveslowlyoverroughterrainandwhen
turning.
3.Fallingandarm/leginjuryhazards—donotcarrypassengers
andkeeparmsandlegsinsideofthevehicleatalltimes.
4.Tostoptheengine,pressthebrake,movetherange
selectortoNeutral,settheparkingbrake,releasethebrake
pedal,turntheignitionkeytoEngine-stop,andremovethe
key.
107-8640
1.Warning—readtheOperator’sManual;usefresh,clean
waterforrinsingthetank.
106-1355
1.Warning—donotenterthetank.
106-5051
1.Warning—readtheOperator’sManual;usefresh,clean
waterforrst-aidwashing.
108-3307
108-3309
1.Totalarea8.Width
2.Boomselect9.Distance
3.Speed10.Speedcalibration
4.Unitsofmeasure11.Subvolume
5.Selectunits12.Totalvolume
6.Applicationrate13.Flowmetercalibration
7.Subarea
11

108-3252
1.Warning—readthe
Operator’sManual.
2.Torquelugnutsto55-65
ft-lb(75-88N·m).
108-3699
1.30ampfuse,leftboom
actuator
6.10ampfuse,headlights
2.30ampfuse,rightboom
actuator
7.5ampfuse,cruisecontrol
3.15ampfuse,foammarker8.20ampfuse,spraysystem
4.Empty9.Fusepanel
5.30ampfuse,power10.ReadtheOperator’s
Manualformore
information.
104-8939
1.Engineoillevel(dipstick)5.Hydraulicstrainer9.Fuel,unleadedonly13.Grease
2.Engineoillter6.Gearboxuidlevel10.Fuellter14.Tirepressure
3.Transaxle/hydraulicuid
level(dipstick)
7.Brakeuid11.Battery15.Readtheinstructions
beforeservicingor
performingmaintenance.
4.Transaxlehydrauliclter8.Belts,steeringanddrive12.Aircleaner16.Pump
12

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
90degreetting1
Quickcoupler1
Hoseadapter1
Fillreceptaclebracket1
Flange-headbolt,5/16x3/4inch1
1
Anti-siphonhose1
Installtheanti-siphonllreceptacle.
SprayProMonitor1
SprayProDecal1
Bracket1
Flange-headbolt,3/4inch2
Flangenut,1/4inch2
Knob2
Washer2
2
Carriagebolt2
InstalltheSpray-Promonitor.
3Nopartsrequired–Checktheboomhingesprings.
4Nopartsrequired–Adjusttheboomstolevel.
Ignitionkey1
Operator’sManual1
EngineOperator’sManual1
PartsCatalog1
OperatorTrainingMaterial1
RegistrationCard1
5
Pre-deliveryInspectionSheet1
Readthemanualsandviewthetraining
materialbeforeoperatingthemachine.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
13

1
InstallingtheAnti-siphonFill
Receptacle
Partsneededforthisprocedure:
190degreetting
1Quickcoupler
1Hoseadapter
1Fillreceptaclebracket
1Flange-headbolt,5/16x3/4inch
1Anti-siphonhose
Procedure
1.Placethellreceptaclebracketoverthethreaded
holeinthetankandsecureitwithaange-headbolt
(5/16x3/4inch)(Figure3).
Figure3
1.Fillreceptaclebracket5.Quickcoupler
2.Threadedholeinthetank6.Hoseadapter
3.Flangebolt,5/16x3/4inch7.Anti-siphonhose
4.90degreeelbowtting
2.Placethethreadedendofthe90degreeelbowtting
throughthebracketandthreadthequickcoupler
ontoit,securingittothebracket(Figure3).
Note:Installthettingwiththeopenendpointing
towardthelargeopeninginthebracketandtoward
thetankopeningsothewaterwillarcintothetank
whenyoullit.
3.Installthehoseadapterintothequickcoupler
(Figure3).
4.Locktheadapterintoplacebyswingingthelevers
towardtheadapterandthensecurethemwiththe
hairpincotters(Figure3).
5.Installtheanti-siphonhosethroughthelarge
openingonthebracketandontothebarbedendof
the90degreeelbowtting(Figure3).
Important:Donotlengthenthehosetoallow
contactwiththetankuids.
2
InstallingtheSprayPro
Monitor
Partsneededforthisprocedure:
1SprayProMonitor
1SprayProDecal
1Bracket
2Flange-headbolt,3/4inch
2Flangenut,1/4inch
2Knob
2Washer
2Carriagebolt
Procedure
1.InstalltheSprayProDecaltothemonitor(Figure4).
Figure4
1.Spraypromonitor3.Decal,Lowerhalf
2.Decal,Upperhalf
Note:Besuretoorientthedecalasshownin
Figure20.
2.Installthemonitorbracketonthedash(Figure5)
using2ange-headbolts(1/4x3/4inch)and2
angenuts(1/4inch).
14

Figure5
1.SprayPromonitor3.Flange-headbolts,
1/4x3/4inch
2.Bracket4.Knob
3.Looselyinstallthe2carriagebolts,rubber
washers,andknobsonthebracketasillustratedin
FigureFigure5andFigure6.
Note:Installthecarriageboltsandrubberwashers
insideofthebracketandtheknobsontheoutside.
Figure6
1.Carriagebolt3.Knob
2.Rubberwasher4.Bracket
4.Removethelargegrommetfromtheholeinthedash
andthreadthecablesonthemonitorthroughthe
grommetandthedash.
5.Installthegrommetintothedash.
6.InstalltheSprayPromonitoroverthecarriagebolt
heads(Figure5)andtightentheknobstosecureit.
7.ConnecttheSprayProwireconnectorstothewire
connectorslocatedunderthedash(Figure7).
Figure7
1.Connectorsfromthe
sprayer
2.Connectorsfromthe
monitor
3
CheckingtheBoomHinge
Springs
NoPartsRequired
Procedure
Important:Operatingthespraysystemwith
theboomhingespringsundertheincorrect
compressioncoulddamagetheboomassembly.
Measurethespringsandusethejamnutto
compressthespringsto1.56inchesifnecessary.
Thesprayerisshippedwiththeboomextensionsswung
forwardtofacilitatepackagingofthemachine.The
springsarenotfullytightenedatthetimeofmanufacture
toallowtheboomstobeinthispositionfortransit.
Beforeoperatingthemachine,thespringsmustbe
adjustedtothecorrectcompression.
1.Ifnecessary,removethepackingcomponentsthat
securetherightandleftextensionboomsduring
shipping.
2.Supporttheboomswhiletheyareextendedtothe
sprayposition.
3.Attheboomhinge,measurethecompressionofthe
upperandlowerspringswhiletheboomsareintheir
extendedposition(Figure8).
A.Allspringsmustbecompresseduntilthey
measure1.56inches.
15

B.Usethejamnuttocompressanyspringthat
measuregreaterthan1.56inches.
Figure8
1.Boomhingespring2.Jamnut
4.Repeattheprocedureforeachspringonbothboom
hinges.
5.Movetheboomsintothetransport“X”position.
SeeOperatingtheBoomsintheOperationsection
formoreinformation.
4
AdjustingtheBoomstoLevel
NoPartsRequired
Procedure
1.Attheoperator’sposition,turntheignitionkeyto
Ontoenergizethesystem.
2.Movetheboomsintopositionsothattheyarelevel
withtheground.
3.Removethekeyandexittheoperator’sposition.
4.Atthehinge,adjustthepositionofthebumpersso
theboomcannotmovepastlevelwiththeground.
Takecaretomakesurethebumperislevel.
5.Tightentheboltandnuttolockthebumpersintothe
adjustedposition.Torquethefastenersto135-165
ft-lbs(183-223N-m).
Note:Thebumpermayexperiencesomecompression
overtime.Iftheboomsdropbelowlevel,usethis
proceduretoreadjustthebumperpositionneeded.
5
CompletingtheSetup:
Learningmoreaboutyour
product.
Partsneededforthisprocedure:
1Ignitionkey
1Operator’sManual
1EngineOperator’sManual
1PartsCatalog
1OperatorTrainingMaterial
1RegistrationCard
1Pre-deliveryInspectionSheet
Procedure
1.Readthemanuals.
2.ViewtheOperatortrainingmaterial.
3.CompletetheregistrationcardandreturntoToro.
4.Storethedocumentationinasafeplace.
16

ProductOverview
g013108
Figure9
1.Leftboom4.Headlight7.Chemicaltank10.Operator’sposition
2.Rightboom5.Freshwatertank8.Anti-SiphonReceptacle
3.Boomtransportcable6.Fueltank9.Tanklid
g013109
Figure10
1.Pedals4.Pump7.Agitationcontrolvalve10.Leftboom
2.Rinsetank5.Battery8.Rightboom11.Boomcontrolcylinder
3.Chemicaltank6.Pumppressuredampener9.Centerboom12.Valvecluster
17

Controls
Figure11
1.Steeringwheel4.Choke7.Parkingbrake10.Voltmeter
2.Spray-Promonitor5.Sprayercontrols8.Masterboomfootswitch11.Hourmeter
3.Speedlimiter6.Ratelockoutswitch9.RangeSelector12.Vehiclecontrols
AcceleratorPedal
Theacceleratorpedal(Figure12)givesyoutheabilityto
varygroundspeedofthesprayer.Pressingthepedal
increasesgroundspeed.Releasingthepedalwillslow
thesprayerandtheenginewillidle.
Figure12
1.Brakepedal2.Acceleratorpedal
BrakePedal
Usethebrakepedaltostoporslowthesprayer
(Figure12).
CAUTION
Brakescanbecomewornorcanbeadjusted
incorrectlyresultinginpersonalinjury.
Ifbrakepedaltravelstowithin1inch(2.5cm)ofthe
sprayeroorboard,thebrakesmustbeadjusted
orrepaired.
ParkingBrake
Theparkingbrakeisalargelevertotherightoftheseat.
(Figure13).Engagetheparkingbrakewheneveryou
planonleavingtheseattopreventaccidentalmovement
ofthesprayer.Toengagetheparkingbrake,pullupand
backonthelever.Todisengage,pushitforwardand
down.Ifthesprayerisparkedonasteepgrade,apply
theparkingbrakeandplaceblocksatthedownhillside
ofthewheels.
18

Figure13
1.Parkingbrakelever
SpeedLimiter
Thespeedlimiterisalargeknoblocatedtotherightof
theseat(Figure14).Itallowsyoutosetthemaximum
downwardtraveloftheacceleratorpedal,thereby
limitingthemaximumrpmoftheengine.Thisindirectly
limitsthespeedofthesprayer.
Note:Thevehiclecontrolstheapplicationratebased
onyourspeedandyoudonotneedtokeepaconstant
speedtoapplyataconstantrate.
Figure14
1.Speedlimiterknob3.Lockingring
2.Speedlimiterbutton4.Chokecontrol
ChokeControl
Thechokecontrolisasmallknobtotherightofthe
seat.(Figure14).Tostartacoldengine,pullthechoke
controlup.Aftertheenginestarts,regulatethechoketo
keeptheenginerunningsmoothly.Assoonaspossible,
pushthecontroldowntotheOffposition.Awarm
enginerequireslittleornochoking.
RangeSelector
Therangeselector,locatedtotheleftoftheseat,has
5positions:3forwardspeeds,Neutral,andReverse
(Figure15).Theenginewillstartonlywhentherange
selectorisintheNeutralposition.Youmustalsofully
pressthebrakewiththesprayerstoppedtochange
ranges.
Important:Donotshiftoutoforchangeranges
whilethevehicleismoving.Attemptingtochange
rangeswhilethevehicleismovingcandamagethe
transmission.Onlystoppingthesprayercompletely,
andfullyengagingthebrakewillsafelydisengage
thelockingpinandallowtherangestobechanged.
Figure15
1.RangeSelector4.Voltmeter
2.Ignitionswitch5.Headlightswitch
3.Hourmeter6.Neutralenginespeedlock
switch
IgnitionSwitch
Theignitionswitch(Figure15),usedtostartandstop
theengine,has3positions:Stop,Run,andStart.Rotate
thekeyclockwisetotheStartpositiontostarttheengine
andreleaseittotheRunpositionwhenstarted.Rotate
thekeytotheStoppositiontostoptheengine.
HourMeter
Thehourmeter(Figure15)indicatesthetotalnumber
ofhourstheenginehasrun.Thehourmeterstartsto
functionwheneverthekeyisturnedtotheRunposition.
19

Voltmeter
Thevoltmeter(Figure15)indicatesthelevelofcharge
inthebattery.Whenthebatteryisfullycharged,the
voltmeterwillreadinthecenterofthedialwhenthe
keyisintheRunpositionwiththeengineoff.When
theengineisrunningthevoltmeterneedleshouldbe
totheright.
HeadlightSwitch
Toggletheswitchtooperatetheheadlights(Figure15).
Pushitforwardtoturnthelightsonandrearwardto
turnthemoff.
NeutralEngineSpeedLockSwitch
WhentherangeselectorisintheNeutralposition,you
canusetheacceleratorpedaltospeeduptheengine,
thenpushthisswitchforwardtosettheengineatthat
speed.Thisisnecessarytorunthechemicalagitation
whilestationaryoroperatingattachmentssuchasthe
handsprayer(Figure15).
Important:Therangeselectormustbeinthe
neutralpositionfortheswitchtowork.
FuelGauge
Thefuelgaugeislocatedontopofthefueltank,on
therightsideofthemachineandshowstheamountof
fuelinthetank.
MasterBoomSwitch
Themasterboomswitchislocatedontheoorboard
ofthemachinecabandtotheleftoftheoperator.It
allowsyoutostartorstopthesprayoperation.Press
theswitchwithyourfoottoenableordisablethespray
system(Figure16).Whenthemasterswitchisoff,the
SprayPromonitorscreenreads“Hold."
Figure16
1.Masterboomswitch
BoomSwitches
Theboomswitchesarelocatedatthefrontofthe
controlpaneltotherightoftheseat(Figure17).Toggle
eachswitchforwardtoturnthecorrespondingboom
sectiononandrearwardtoturnthemoff.Whenthe
switchisturnedon,alightontheswitchilluminates.
Theseswitcheswillonlyaffectthespraysystemwhen
themasterboomswitchison.
Figure17
1.Boomswitches,left,right
andcenter
5.Boomliftswitch,leftand
right
2.Pumpswitch6.Sonicboomswitch
3.Ratelockoutkey7.Foammarkerswitch,left
andright
4.Applicationrateswitch
PumpSwitch
Thepumpswitchislocatedonthecontrolpaneltothe
rightoftheseat(Figure17).Togglethisswitchforward
torunthepumporrearwardtostopthepump.
Important:Onlyengagethepumpswitchwhen
theengineisatlowidletoavoiddamagingthe
pumpdrive.
ApplicationRateSwitch
Theapplicationrateswitchislocatedonthecontrol
paneltotherightoftheseat(Figure17).Pressandhold
theswitchforwardtoincreasethespraysystempressure,
orpressandholditrearwardtodecreasepressure.
20