Toro Multi Pro WM 41240 User manual

FormNo.3395-784RevD
Note:TheinstallationoftheMultiProWMrequirestheinstallation
ofoneormoreinterdependentkits.ContactyourAuthorized
ToroDealerformoreinformation.
MultiPro®WMTurfSprayer
ModelNo.41240—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3395-784*D

TheMultiProWMisadedicatedturfspray
modicationforWorkmanvehiclesandisintended
tobeusedbyprofessional,hiredoperatorsin
commercialapplications.Itisprimarilydesigned
forsprayingonwell-maintainedlawnsinparks,golf
courses,sportselds,andoncommercialgrounds.
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Readthismanualcarefullytolearnhowtooperate
andmaintainyourproductproperly.Theinformation
inthismanualcanhelpyouandothersavoidinjury
andproductdamage.AlthoughTorodesignsand
producessafeproducts,youareresponsiblefor
operatingtheproductproperlyandsafely.Youmay
contactTorodirectlyatwww.Toro.comforproduct
safetyandoperationaltrainingmaterials,accessory
information,helpndingadealer,ortoregisteryour
product.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
illustratesthelocationofthemodelandserialnumbers
ontheproduct.
g022350
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safetyalertsymbol.
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
Training..............................................................4
BeforeOperating................................................4
ChemicalSafety.................................................5
WhileOperating..................................................6
Maintenance.......................................................8
SafetyandInstructionalDecals..........................9
Setup......................................................................13
1RemovingtheExistingBed............................15
2PreparingtoInstalltheTankSkid...................15
3InstallingtheConsoleMounting
Bracket..........................................................17
4InstallingtheHold-downBracketsforthe
TankSkid......................................................17
5InstallingtheTankSkid..................................18
6ConnectingtheSpeedSensor
Harness........................................................20
7CouplingtheSprayerPump...........................21
8InstallingtheControlConsoleandElectrical
Harness........................................................21
9InstallingtheSprayerFuseBlock...................22
10ConnectingtheSprayerHarnesstothe
Battery..........................................................24
11LoweringtheTankSkid................................25
12InstallingtheCenterBoomSection...............26
13InstallingtheLeftandRightBoom
Section..........................................................27
14InstallingtheBoomHoses............................29
15InstallingtheNozzles...................................31
16InstallingtheFresh-WaterT ank....................31
17InstallingtheAnti-siphonFill
Receptacle....................................................32
18CheckingtheBoomHingeSprings...............33
19StoringtheJackStands(Optional)...............34
20LearningMoreaboutYourProduct...............34
ProductOverview...................................................36
Controls...........................................................36
Specications..................................................39
Operation................................................................39
ThinkSafetyFirst..............................................39
UsingtheInfoCenter.........................................39
PreparingtoUsetheSprayer............................48
OperatingtheSprayer......................................48
FillingtheFreshWaterTank..............................49
FillingtheSprayTank........................................49
OperatingtheBooms........................................50
Spraying...........................................................51
TurfCarePrecautionswhileOperatingin
StationaryModes..........................................51
SprayingTips....................................................51
UncloggingaNozzle.........................................52
SelectingaNozzle............................................52
CleaningtheSprayer........................................52
CalibratingtheSprayer.....................................53
Maintenance...........................................................58
RecommendedMaintenanceSchedule(s)...........58
DailyMaintenanceChecklist.............................59
NotationforAreasofConcern...........................59
Pre-MaintenanceProcedures..............................60
AccessingtheMachine.....................................60
Lubrication..........................................................61
GreasingtheSprayerSystem...........................61
GreasingtheBoomHinges...............................62
SpraySystemMaintenance.................................62
InspectingtheHoses........................................62
ChangingthePressureFilter............................63
InspectingtheSprayerPump............................63
AdjustingtheBoomstoLevel............................63
InspectingtheNylonPivotBushings.................65
Cleaning..............................................................65
CleaningtheFlowmeter....................................65
CleaningtheSprayerValves.............................66
Storage...................................................................75
RemovingtheSprayerandT ankSkid...............76
Troubleshooting......................................................78
Schematics.............................................................79
3

Safety
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructionsand
alwayspayattentiontothesafetyalertsymbol,which
meansCaution,Warning,orDanger—“personalsafety
instruction.”Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
Important:Readandunderstandtheinformation
inthesafetysectionoftheoperator’smanual
foryourWorkmanvehiclebeforeoperatingthe
machine.
SafeOperatingPractices
Important:Themachineisdesignedprimarily
asanoff-roadvehicleandisnotintendedfor
extensiveuseonpublicroads.
Whenusingthemachineonpublicroads,follow
alltrafcregulationsanduseanyadditional
accessoriesthatmayberequiredbylaw,suchas
lights,turnsignals,slowmovingvehicle(SMV)
sign,andothersasrequired.
TheWorkmanwasdesignedandtestedtooffer
safeservicewhenoperatedandmaintained
properly.Althoughhazardcontrolandaccident
preventionpartiallyaredependentuponthe
designandcongurationofthemachine,these
factorsarealsodependentupontheawareness,
concern,andpropertrainingofthepersonnel
involvedintheoperation,maintenanceand
storageofthemachine.Improperuseor
maintenanceofthemachinecanresultininjury
ordeath.
Thisisaspecializedutilityvehicledesignedfor
off–roaduseonly.Itsrideandhandlingwillhave
adifferentfeelthanwhatdriversexperiencewith
passengercarsortrucks.Sotaketimetobecome
familiarwithyourWorkman.
NotalloftheattachmentsthatadapttotheWorkman
arecoveredinthismanual.SeetheInstallation
Instructionsprovidedwithattachmentforadditional
safetyinstructions.
Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions:
Supervisor'sResponsibilities
•Makesurethatoperatorsarethoroughlytrained
andfamiliarwiththeOperator’sManual,the
Operator’sManualoftheWorkmanvehicle,
TrainingMaterial,EngineManual,andalllabels
ontheWorkmanvehicle.
•Besuretoestablishyourownspecialprocedures
andworkrulesforunusualoperatingconditions
(e.g.slopestoosteepforvehicleoperation).Use
thethirdhighlockoutswitchifhighspeedcould
resultinasafetyorvehicleabusesituation.
Training
•ReadtheOperator'sManualandothertraining
materialbeforeoperatingthemachine.
Note:Iftheoperator(s)ormechanic(s)cannot
readthemanuallanguage,itistheowner's
responsibilitytoexplainthismaterialtothem.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingtheusers.
•Neverallowuntrainedpeopletooperateorservice
theequipment.
Note:Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtohimselfor
herself,otherpeople,ordamagetoproperty.
BeforeOperating
•Operatethemachineonlyafterreadingand
understandingthecontentsofthismanual.
•Neverallowchildrentooperatethesprayer.
•Neverallowotheradultstooperatethesprayer
withoutrstreadingandunderstandingthe
Operator'sManual.Onlytrainedandauthorized
personsshouldoperatethissprayer.Makesure
thatalloperatorsarephysicallyandmentally
capableofoperatingthesprayer.
•Thissprayerisdesignedtocarryonlyyou,the
operatorandonepassengerintheseatprovided
bythemanufacturer.Nevercarryanyadditional
passengersonthesprayer.
•Neveroperatethesprayerwhenunderthe
inuenceofdrugsoralcohol.Evenprescription
drugsandcoldmedicinescancausedrowsiness.
•Donotdrivethesprayerwhenyouaretired.Be
suretotakeoccasionalbreaks.Itisveryimportant
thatyoustayalertatalltimes.
•Becomefamiliarwiththecontrolsandknowhow
tostoptheenginequickly.
•Keepallshields,safetydevices,anddecals
inplace.Ifashield,safetydevice,ordecalis
malfunctioning,illegible,ordamaged,repairor
replaceitbeforeoperatingthemachine.
4

•Wearappropriateclothing;includingahardhat,
safetyglasses,longpants,safetyshoes,rubber
boots,gloves,andhearingprotection.Donot
wearloosettingclothingorjewelrywhichcould
getcaughtinmovingpartsandcausepersonal
injury.Donotoperatethemachinewhilewearing
sandals,tennisshoes,orsneakers.Donotwear
loosettingclothingorjewelrywhichcouldget
caughtinmovingpartsandcausepersonalinjury.
Note:Wearingsafetyglasses,safetyshoes,long
pants,andahelmetisadvisableandrequiredby
somelocalsafetyregulations.
•Keepeveryone,especiallychildrenandpets,away
fromtheareasofoperation.
•Beextremelycarefulwhenoperatingaround
people.Alwaysbeawareofwherebystanders
mightbeandkeepthemawayfromtheworkarea.
•Avoiddrivingwhenitisdark,especiallyin
unfamiliarareas.Ifyoumustdrivewhenitisdark,
besuretodrivecautiously,usetheheadlights,and
evenconsideraddingadditionallights.
•Beforeoperatingthevehicle,alwayscheckall
partsofthevehicleandanyattachments.If
somethingiswrong,stopusingthevehicle.
Makesurethattheproblemiscorrectedbeforethe
vehicleorattachmentisoperatedagain.
•Makesuretheoperatorandpassengerareais
cleanandfreefromchemicalresidueanddebris
buildup.
•Ensurethatalluidlineconnectorsaretightand
allhosesareingoodconditionbeforeapplying
pressuretothesystem.
Note:Donotusethesprayerifitisleakingor
damaged.
•Sincefuelishighlyammable,handleitcarefully.
–Useanapprovedfuelcontainer.
–Donotremovethecapfromthefueltankwhen
theengineishotorrunning.Allowtheengine
tocoolbeforefuelingthemachine.
–Donotsmokewhilehandlingfuel.
–Fillthefueltankofthemachineoutdoors.
–Fillthefueltankofthemachinetoabout25mm
(1inch)belowthetopofthetank(thebottom
ofthellerneck).Donotoverllthefueltank.
–Wipeupanyspilledfuel.
ChemicalSafety
WARNING
Chemicalsubstancesusedinthe
spreader-sprayersystemmaybehazardous
andtoxictoyou,bystanders,animals,plants,
soilsorotherproperty.
•Carefullyreadandfollowthechemical
warninglabelsandMaterialSafetyData
Sheets(MSDS)forallchemicalsusedand
protectyourselfaccordingtothechemical
manufacturer'srecommendations.Ensure
thataslittleskinaspossibleisexposed
whileusingchemicals.Useappropriate
PersonalProtectiveEquipment(PPE)
toguardagainstpersonalcontactwith
chemicals;personalprotectiveequipment
includes:
–safetyglasses,goggles,and/orface
shield
–respiratororltermask
–chemicalresistantgloves
–rubberbootsorothersubstantial
footwear
–hearingprotection
–cleanchangeofclothes,soap,and
disposabletowels,tobekepton-hand,
intheeventofachemicalspill.
•Keepinmindthattheremaybemorethan
onechemicalused,andinformationon
eachchemicalshouldbeassessed.
•Refusetooperateorworkonthesprayerif
thisinformationisnotavailable!
•Beforeworkingonasprayersystem,
makesurethatthesystemhasbeen
triplerinsedandneutralizedaccording
totherecommendationsofthechemical
manufacturer(s)andallofthevalveshave
beencycled3times.
•Verifythereisanadequatesupplyofclean
waterandsoapnearby,andimmediately
washoffanychemicalsthatcontactyou.
•Obtainpropertrainingbeforeusingorhandling
chemicals.
•Usethecorrectchemicalforthejob.
•Followthechemicalmanufacturer'sinstructionsfor
thesafeapplicationofthechemical.Donotexceed
recommendedsystemapplicationpressure.
5

•Donotll,calibrate,orcleantheunitwhenpeople,
especiallychildren,orpetsareinthearea.
•Handlechemicalsinawellventilatedarea.
•Havecleanwateravailableespeciallywhenlling
thespraytank.
•Donoteat,drink,orsmokewhileworkingwith
chemicals.
•Donotcleanspraynozzlesbyblowingthrough
themorplacinginmouth.
•Alwayswashyourhandsandotherexposedareas
assoonaspossibleafteryounishworkingwith
chemicals.
•Keepchemicalsintheiroriginalpackagesand
storedinasafelocation.
•Properlydisposeofunusedchemicalsand
chemicalcontainersasinstructedbythechemical
manufacturerandyourlocalcodes.
•Chemicalsandfumesaredangerous;neverenter
thetankorplaceyourheadoverorintheopening
ofatank.
•Followalllocal,state,federalregulationsfor
spreadingorsprayingchemicals.
WhileOperating
WARNING
Engineexhaustcontainscarbonmonoxide,
whichisanodorless,deadlypoisonthatcan
killyou.
Donotrunengineindoorsorinanenclosed
area.
•Operatorandpassengershouldremainseated
wheneverthemachineisinmotion.Operator
shouldkeepbothhandsonsteeringwheel,
wheneverpossibleandpassengershoulduse
handholdsprovided.Keeparmsandlegs
withinthevehiclebodyatalltimes.Never
carrypassengersintheboxoronattachments.
Rememberyourpassengermaynotbeexpecting
youtobrakeorturnandmaynotbeready.
•Alwayswatchoutforandavoidlowoverhangs
suchastreelimbs,doorjambs,andover-head
walkways.Makesurethereisenoughroomover
headtoeasilyclearthemachine,sprayerboom
sectionsandyourhead.
•Whenstartingtheengine:
–Sitonoperator’sseatandensureparking
brakeisengaged.
–IfyourmachineisequippedwithaPTOor
handthrottlelever,disengagePTOandreturn
handthrottlelevertoOffposition.
–MoveshiftlevertoNeutralanddepressclutch
pedal.
–Keepfootoffacceleratorpedal.
–TurnignitionkeytoStart.
•Usingthemachinedemandsattention.Failureto
operatevehiclesafelymayresultinanaccident,tip
overofvehicleandseriousinjuryordeath.Drive
carefully.Topreventtippingorlossofcontrol:
–Useextremecaution,reducespeedand
maintainasafedistancearoundsandtraps,
ditches,creeks,ramps,andanyunfamiliar
areasorotherhazards.
–Watchforholesorotherhiddenhazards.
–Usecautionwhenoperatingvehicleona
steepslope.Normallytravelstraightupand
downslopes.Reducespeedwhenmaking
sharpturnsorwhenturningonhillsides.Avoid
turningonhillsideswheneverpossible.
–Useextracautionwhenoperatingvehicleon
wetsurfaces,athigherspeedsorwithafull
load.Stoppingtimewillincreasewithafull
load.Shiftintoalowergearbeforestartingup
ordownahill.
–Avoidsuddenstopsandstarts.Donotgo
fromreversetoforwardorforwardtoreverse
withoutrstcomingtoacompletestop.
–Slowdownbeforeturning.Donotattempt
sharpturnsorabruptmaneuversorother
unsafedrivingactionsthatmaycausealoss
ofvehiclecontrol.
–Donotpassanothervehicletravelinginthe
samedirectionatintersections,blindspots,or
atotherdangerouslocations.
–Keepallbystandersaway.Beforebackingup,
looktotherearandassurenooneisbehind.
Backupslowly.
–Watchoutfortrafcwhenyouarenearor
crossingroads.Alwaysyieldtherightofwayto
pedestriansandothervehicles.Thissprayeris
notdesignedforuseonstreetsorhighways.
Alwayssignalyourturnsorstopearlyenough
sothatotherpeopleknowwhatyouplantodo.
Obeyalltrafcrulesandregulations.
–Neveroperatevehicleinornearanareawhere
thereisdustorfumesintheairwhichare
explosive.Theelectricalandexhaustsystems
ofthevehiclecanproducesparkscapableof
ignitingexplosivematerials.
–Whendrainingthetank,donotletanyone
standbehindvehicleanddonotdrainliquid
onanyone’sfeet.
–Ifeverunsureaboutsafeoperation,stopwork
andaskyoursupervisor.
6

•DonotuseacabonaWorkmanvehicleequipped
withaspraysystem.Thecabisnotpressurized
andwillnotprovideadequateventilationwhen
usedwithasprayer.Thecabwillalsooverloadthe
vehiclewhenthespraysystemtankisfull.
•Donottouchengine,transaxle,muferormufer
manifoldwhileengineisrunningorsoonafterit
hasstoppedbecausetheseareasmaybehot
enoughtocauseburns.
•Ifthemachineevervibratesabnormally,stop
immediately,turnengineoff,waitforallmotionto
stopandinspectfordamage.Repairalldamage
beforeresumingoperation.
•Beforegettingofftheseat:
–Stopmovementofthemachine.
–Shutengineoffandwaitforallmovementto
stop.
–Setparkingbrake.
–Removethekeyfromthestarterswitch.
Important:Donotparkthemachineonan
incline.
•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
Braking
•Slowdownbeforeyouapproachanobstacle.
Thisgivesyouextratimetostoporturnaway.
Hittinganobstaclecandamagethevehicleandits
contents.Moreimportant,itcaninjureyouand
yourpassenger.
•GrossVehicleWeight(GVW)hasamajorimpact
onyourabilitytostopand/orturn.Heavyloadsand
attachmentsmakeavehiclehardertostoporturn.
Theheaviertheload,thelongerittakestostop.
•Turfandpavementareslickwhentheyarewet.
Itcantake2to4timesaslongtostoponwet
surfacesasondrysurfaces.Ifyoudrivethrough
standingwaterdeepenoughtogetthebrakes
wet,theywillnotworkwelluntiltheyaredry.After
drivingthroughwater,youshouldtestthebrakes
tomakesuretheyworkproperly.Iftheydonot,
driveslowlywhileputtinglightpressureonthe
brakepedal.Thiswilldrythebrakesout.
OperatingonHillsandRough
Terrain
Operatingthesprayeronahillmaycausetippingor
rollingofthesprayer,ortheenginemaystallandyou
couldloseheadwayonthehill.Thiscouldresultin
personalinjury.
•Donotacceleratequicklyorslamonthebrakes
whenbackingdownahill,especiallywithaload.
•Neverdriveacrossasteephill;alwaysdrive
straightupordownorgoaroundthehill.
•Iftheenginestallsoryoubegintoloseheadway
whileclimbingahill,graduallyapplythebrakes
andslowlybackstraightdownthehill.
•Turningwhiletravelingupordownhillscanbe
dangerous.Ifyouhavetoturnwhileonahill,doit
slowlyandcautiously.Nevermakesharporfast
turns.
•Heavyloadsaffectstability.Reducetheweightof
theloadandyourspeedwhenoperatingonhills.
•Avoidstoppingonhills,especiallywithaload.
Stoppingwhilegoingdownahillwilltakelonger
thanstoppingonlevelground.Ifthesprayermust
bestopped,avoidsuddenspeedchanges,which
mayinitiatetippingorrollingofthesprayer.Donot
slamonthebrakeswhenrollingbackward,asthis
maycausethesprayertooverturn.
•Usetheseatbeltwhenoperatingthemachineand
becertainthatitcanbereleasedquicklyinthe
eventofanemergency.
•Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontactthem.
•Donotremovetherolloverprotectionsystem
(ROPS).
•Reducespeedandloadwhenoperatingonrough
terrain,unevenground,andnearcurbs,holes,and
othersuddenchangesinterrain.Loadsmayshift,
causingthesprayertobecomeunstable.
WARNING
Suddenchangesinterrainmaycause
abruptsteeringwheelmovement,possibly
resultinginhandandarminjuries.
•Reduceyourspeedwhenoperatingonrough
terrainandnearcurbs.
•Gripthesteeringwheellooselyaroundthe
perimeter.Keepyourhandsclearofthesteering
wheelspokes.
Loading
TheweightofthecargocanchangetheWorkman
centerofgravityandhandling.T oavoidlossofcontrol
andpersonalinjury,followtheseguidelines:
•Reducetheweightoftheloadwhenoperating
onhillsandroughterraintoavoidtippingor
overturningofthevehicle.
•Liquidloadscanshift.Thisshiftinghappens
mostoftenwhileturning,goingupordownhills,
suddenlychangingspeeds,orwhiledrivingover
roughsurfaces.Shiftingloadscancausethe
vehicletotipover.
7

•Whenoperatingwithaheavyload,reduceyour
speedandallowforsufcientbrakingdistance.Do
notsuddenlyapplythebrakes.Useextracaution
onslopes.
•Beawarethatheavyloadsincreaseyourstopping
distanceandreduceyourabilitytoturnquickly
withouttippingover.
Maintenance
•Onlypermitqualiedandauthorizedpersonnelto
maintain,repair,adjust,orinspectthevehicle.
•Beforeservicingormakingadjustmentstothe
machine,stoptheengine,settheparkingbrake,
andremovethekeyfromtheignitiontoprevent
someonefromaccidentallystartingtheengine.
•Emptythetankbeforetiltingorremovingsprayer
fromvehicleandbeforestorage.
•Neverworkunderasprayerwithoutusingtank
supportproprod.
•Makesureallhydrauliclineconnectorsaretight,
andallhydraulichosesandlinesareingood
conditionbeforeapplyingpressuretothesystem.
•Keepbodyandhandsawayfrompinholeleaks
thatcanejecthydraulicuidunderhighpressure.
Usepaperorcardboard,nothands,tosearchfor
leaks.
DANGER
Hydraulicuidescapingunderpressure
canhavesufcientforcetopenetrateskin
anddoseriousdamage.
Ifuidisinjectedintotheskinitmustbe
surgicallyremovedwithinafewhoursby
adoctorfamiliarwiththisformofinjuryor
gangrenemayresult.
•Beforedisconnectingorperforminganyworkon
thehydraulicsystem,allpressureinsystemmust
berelievedbystoppingengine,cyclingdump
valvefromraisetolowerand/orloweringthetank
andattachments.Ifthetankmustbeintheraised
position,secureitwiththesafetysupport.
•Tomakesureentiremachineisingoodcondition,
keepallnuts,boltsandscrewsproperlytightened.
•Toreducepotentialrehazard,keeptheengine
areafreeofexcessivegrease,grass,leavesand
accumulationofdirt.
•Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet,
clothing,andanypartsofthebodyawayfromthe
engineandanymovingparts.Keepeveryone
away.
•Donotoverspeedtheenginebychangingthe
governorsettings.Themaximumenginespeedis
3650rpm.Toassuresafetyandaccuracy,have
anAuthorizedToroDistributorcheckmaximum
enginespeedwithatachometer.
•Ifmajorrepairsareeverneededorassistanceis
required,contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineTororeplacement
partsandaccessories.Replacementpartsand
accessoriesmadebyothermanufacturerscould
bedangerous.Alteringthisvehicleinanymanner
mayaffectthevehicle’soperation,performance,
durabilityoritsusemayresultininjuryordeath.
SuchusecouldvoidtheproductwarrantyofThe
Toro®Company.
•Thisvehicleshouldnotbemodiedwithout
TheT oro®Company’sauthorization.Direct
anyinquiriestoTheToro®Company,
CommercialDivision,VehicleEngineeringDept.,
300West82ndSt.,Bloomington,Minnesota
55420–1196.USA
•Refertoyourvehicle’sOperator’sManualforother
maintenance.
8

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedorlost.
decal131-5808
131-5808
1.Automatic—closed
loop-ratecontrol
2.Manual—openloop-rate
control
decal120-0616
120–0616
1.Warning—readtheOperator’sManual;usefresh,clean
waterforrst-aidwashing.
decal120-0622
120–0622
1.Warning—readthe
Operator’sManual.
3.Chemicalburnhazard;
toxicgasinhalation
hazard—wearhandand
skinprotection;weareye
andrespiratoryprotection.
2.Warning—donotenterthe
sprayertank.
decal119-9434
119-9434
1.Tankcontents
decal104-8904
104-8904
1.Grasptheboomhere.
9

decal127-6976
127-6976
1.Decrease2.Increase
decal120-0617
120–0617
1.Severinghazardofhand,
pinchingpoint—keep
awayfromactuatedjoints.
2.Crushinghazard—keep
bystandersawayfromthe
machine.
decal125-4052
125–4052
1.Raiseleftboom4.Lowerrightboom
2.Lowerleftboom5.Toggletankrinseon/off
3.Raiserightboom6.Togglesonicboomon/off
decal125-8139
125–8139
1.Toggleboomsprayerson/off
decal127-3966
127–3966
1.ReadtheOperator’s
Manualforinformationon
fuses.
4.7.5A—TECcontroller
output
2.30A—Tankrinse5.10A—Ignition
3.2A—TECcontrollerlogic6.15A—Sprayerboom
10

decal127-3936
127–3936
1.Backwardtipping
hazard—donotraise
afulltank;donotmove
themachinewitharaised
tank;onlyraiseand
emptytank;onlymovethe
machinewithalowered
tank.
3.Crushinghazard—keep
bystandersawaywhen
loweringthetank.
2.Electricalshockhazard,
overheadpower
lines—checkthearea
foroverheadpowerlines
beforeoperatingthe
machineinthearea.
decal127-3937
127–3937
1.Warning—donotstep.3.Entanglementhazard,
belt—keepawayfrom
movingparts;keepall
guardsandshieldsin
place.
2.Warning—keepawayfrom
hotsurfaces.
decal127-6979
127-6979
1.Bypass-returnow3.Agitationow
2.Flow
decal127-6981
127-6981
1.Bypass-returnow3.Boomspray
2.Flow
decal127-6982
127-6982
1.Bypass-returnow2.Boomspray
11

decal127-6984
127-6984
1.Flow2.Tank-returnow
decal130-8294
130-8294
1.Leftboom5.Centerboomsprayon9.Rightboomsprayoff13.Agitation
2.Leftboomsprayon6.Centerboomsprayoff10.Speed14.Agitationon
3.Leftboomsprayoff7.Rightboom11.Increasespeed15.Agitationoff
4.Centerboom8.Rightboomsprayon12.Decreasespeed
12

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Removetheexistingbed.
RearPTOKit,Heavy-DutyWorkman
Vehicle(HD-SeriesModelswitha
ManualTransmission)
1
MultiProWMTurfSprayerFinishing
Kit,ManualWorkmanUtilityVehicle
(HD-SeriesModelswithaManual
Transmission)
1
Hairpin1
Controlconsole1
MultiProWMTurfSprayerFinishing
Kit,ManualWorkmanUtilityVehicle
(HD-SeriesModelswithaManual
Transmission)
1
2
MultiProWMTurfSprayerFinishing
Kit,AutomaticWorkmanUtilityVehicle
(HDX-AutoModel)
1
Preparetoinstallthecenterboom
section.
Consolemountingbracket1
Flangelocknut(5/16inch)3
Flange-headbolt(5/16inch)3
3Plasticbushing2
Installtheconsolemountingbracket.
4Hold-downbrackets2Installtheattachmenthold-down
brackets.
Tankandskidassembly1
Clevispins2
Taperedclevispin2
Hairpins2
Lynchpins4
Bolt(1/2x1-1/2inches)2
5
Nuts(1/2inch)2
Installthetankskid.
6Nopartsrequired–Connectthespeedsensorharness.
7Nopartsrequired–Couplethesprayerpump.
Knob1
J-clips3
Bolt(1/4x3/4inch)1
8Flangenut(1/4inch)1
Installthecontrolconsoleontothe
machine.
9Fusedecal(127–3966)1Installthecontrolconsoleandthe
electricalharness.
Batteryterminalbolt1
Clampnut2
10Cover(batteryterminal—red)1
Connectthesprayerharnesstothe
battery.
Bolt(1/2x1-1/2inch2
11Locknut(1/2inch)2Lowerthetankskid.
13

ProcedureDescriptionQty.Use
Center-boomassembly1
Bolt(3/8x1inch)10
Flangedlocknut(3/8inch)10
Boom-transportcradle2
Bolt(1/2x1-1/4inches)4
12
Flangenut(1/2inch)4
Installtheboomsection.
Leftboomsection1
Rightboomsection1
Flanged-headbolts(3/8x1-1/4inch)8
Backingplates8
Flangedlocknuts(3/8inch)8
Clevispin2
13
Hairpin2
Installtheleftandrightboomsections.
Hoseclamps3
R-clamp2
Shoulderbolt2
Washer2
14
Nut2
Installtheboomhoses.
Supporttube(freshwatertank)1
Jamnut(3/8inch)1
Bolt(3/8x1inch)1
Shoulderbolt2
Locknut(3/8inch)2
Fresh-watertank1
Fresh-watertankmount1
Flangedlocknut(5/16inch)2
Washer(5/16inch)2
Flanged-headbolt(5/16x2-1/4inch)2
16
Flanged-headbolt(5/16x5/8inch)4
Installthefresh-watertank.
Fillreceptacleassembly1
17Flange-headbolt(5/16x3/4inch)1Installtheanti-siphonllreceptacle.
18Nopartsrequired–Checktheboomhingesprings.
Frontjackstand2
Rearjackstand2
Cotterpin4
Clevispin(4-1/2inch)2
Clevispin(3inch)2
19
Knob2
Storethejackstands(optional).
Operator'sManual1
Operatortrainingmaterial1
PartsCatalog1
Registrationcard1
Selectionguide1
20
Pre-deliveryinspectionsheet1
Readthemanualsandviewthetraining
materialbeforeoperatingthemachine.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
14

1
RemovingtheExistingBed
NoPartsRequired
Procedure
CAUTION
Thefullbedweighsapproximately95kg(210
lb),sodonottrytoinstallorremoveitby
yourself.Getthehelpof2or3otherpeople
oruseanoverheadcrane.
1.Ensurethattheparkingbrakeissetandstart
theengineofthemachine.
2.Movethehydraulicliftleverforwardandlower
thebeduntiltheclevispinsforthecylinderrod
endliftcylindersarelooseinthemountingslots
ofthebedmountingplates.
3.Releasethehydraulicliftlever,setthehydraulic
liftlocklever,andshutofftheengine;refertothe
Operator’sManualofyourmachine.
4.Removethelynchpinsfromtheouterendsof
thecylinderrodclevispins(Figure3).
g002368
Figure3
1.Cylinderrodend4.Lynchpin
2.Bedmountingplate5.Rearslots(Fullbed)
3.Clevispin6.Frontslots(2/3bed)
5.Removetheclevispinssecuringthecylinderrod
endstothebedmountingplatesbypushingthe
pinstowardthecenterlineofthemachine(Figure
3).
6.Removethelynchpinsandclevispinssecuring
thepivotbracketsofthebedtotheframe
channelsofthemachine(Figure4).
g002369
Figure4
1.Leftrearcornerofbed4.Clevispin
2.Vehicleframechannel5.Lynchpin
3.Pivotplate
7.Liftthebedoffthevehicle.
8.Stowtheliftcylindersinstorageclips.
15

2
PreparingtoInstallthe
TankSkid
Partsneededforthisprocedure:
1RearPTOKit,Heavy-DutyWorkmanVehicle
(HD-SeriesModelswithaManualTransmission)
1
MultiProWMTurfSprayerFinishingKit,Manual
WorkmanUtilityVehicle(HD-SeriesModelswitha
ManualTransmission)
1Hairpin
1Controlconsole
1
MultiProWMTurfSprayerFinishingKit,Manual
WorkmanUtilityVehicle(HD-SeriesModelswitha
ManualTransmission)
1MultiProWMTurfSprayerFinishingKit,Automatic
WorkmanUtilityVehicle(HDX-AutoModel)
InstallingtheRearPTOKitfor
HeavyDutyWorkmanVehicles
(HD-SeriesModelswithaManual
Transmission)
ForHD-andHDX-SeriesWorkmanmodelswith
amanualtransmission,fullyinstalltheRearPTO
KitforHeavy-DutyWorkmanVehicles;refertothe
InstallationInstructionsfortheRearPTOKitforHeavy
DutyWorkmanVehicles.
High-FlowHydraulicsKit,
WorkmanHDX-AutoUtilityVehicle
(Non-TC—HDX-AutoModel)
FullyinstalltheHigh-FlowHydraulicsKitforWorkman
HDX-AutoUtilityVehicles;refertotheInstallation
InstructionsfortheHigh-FlowHydraulicsKit,
WorkmanHDX-AutoUtilityVehicle.
LiftingtheSprayerSkid
Usingliftingequipmentwitha408kg(900lb)lift
capacity,liftthetankskidfromtheshippingcrateat
the2frontand2rearliftpoints(Figure5).
Note:Ensurethatthetankskidisraisedhighenough
toinstallthejackstands.
g023738
Figure5
1.Rearliftpoint2.Frontliftpoint
InstallingtheControlConsole
Note:Thissteptemporarilymountsthecontrol
consoletothetankwhileyouassemblethesprayer
tothemachine.Youwillcompletetheinstallationof
thecontrolconsolein9InstallingtheSprayerFuse
Block(page22).
1.Carefullyremovethecontrolconsolefromthe
shippingcontainer
2.Alignthepivotpinonthecontrolconsolewiththe
storagebracketatthefronttankstrap(Figure6).
g028846
Figure6
1.Controlconsole3.Hairpin
2.Storagebracket(fronttank
strap)
3.Assembletheconsoletothebracketandsecure
thepivotpintothebracketwiththehairpin
(Figure6).
16

MultiProWorkmanTurfSprayer
FinishingKit(HD-SeriesModels
withaManualTransmission)
ForHD-andHDX-SeriesWorkmanmodelswith
amanualtransmission,completethestepsinthe
MultiProWMTurfSprayerFinishingKitforManual
WorkmanUtilityVehicles;refertotheInstallation
InstructionsfortheMultiProWMTurfSprayer
FinishingKit,ManualWorkmanUtilityVehicle.
MultiProWorkmanTurfSprayer
FinishingKit(HDX-AutoModel)
HDX-AutomaticSeriesWorkmanmodels,complete
thestepsintheMultiProWMTurfSprayerFinishing
KitforAutomaticWorkmanUtilityVehicles;referto
theInstallationInstructionsfortheMultiProWMTurf
SprayerFinishingKit,AutomaticWorkmanUtility
Vehicle.
3
InstallingtheConsole
MountingBracket
Partsneededforthisprocedure:
1Consolemountingbracket
3Flangelocknut(5/16inch)
3Flange-headbolt(5/16inch)
2Plasticbushing
Procedure
Note:OnsomeWorkmanvehicles,thecontrolmount
plateisattachedtothedashboardatthesamelocation
wherethebracketfortheoptionalhandthrottlekit
ismounted.Ifthehandthrottlekitisinstalled,you
willneedtoremovethebracketofthehandthrottle
assemblyfromthedashboard,alignthecontrolmount
platetothedash,andinstallthehandthrottlebracket
ontopofthecontrolmountplate.RefertotheHand
ThrottleKitInstallationInstructionsfordirectionson
removingandinstallingthehandthrottleassembly.
1.Removethe3boltsand3nutsthatsecurethe
lower-centerportionofthedashpaneltothe
dashsupportbracket(Figure7).
Note:SomeolderWorkmanmachinesmayuse
4boltsandangenuts.
Note:Discardtheboltsandnuts.
g028408
Figure7
1.Bolt5.Bushing(plastic)
2.Nut6.Flanged-headbolts(5/16
x1inch)
3.Cashpanel(lowercenter
area)
7.Flangedlocknuts(5/16
inch)
4.Mountingbracket(control
console)
2.Aligntheholesinthemountingbracketforthe
controlconsolewiththeholesinthedashand
supportbracket(Figure7).
3.Assemblethemountingbracketdashpaneland
supportbracketwiththe3anged-headbolts
(5/16x1inch)and3angedlocknuts(5/16inch)
4.Torquethenutsandboltsto(Figure7).
5.Insertthe2plasticbushingsintothemounting
bracket(Figure7).
17

4
InstallingtheHold-down
BracketsfortheTankSkid
Partsneededforthisprocedure:
2Hold-downbrackets
Procedure
1.Removethe2rearanged-headboltsand2
angedlocknutsthatsecurethesupportbracket
fortheenginetubetotheframeofthemachine
(Figure8).
Note:Retainthefastenersforlateruse.
g028410
Figure8
1.Rearhole—support
bracket(enginetube)
4.Enginesupporttube
2.Flangedlocknut5.Liftcylinder
3.Flanged-headbolt
2.Rotatetheliftcylindertoprovideclearanceto
installthehold-downbracketforthetankskid
(Figure8).
3.Assemblethehold-downbracketstosupport
bracketandframetheusingthe2anged-head
boltandangelocknutremovedinstep1(Figure
9).
g028421
Figure9
1.Supportbracket(engine
tube)
3.Flanged-headbolts
2.Hold-downbracket(tank
skid)
4.Liftcylinder
4.Torquetheboltsandnutsto91to113N-m(67
to83ft-lb).
5.Repeatsteps1to4attheoppositesideofthe
machine.
18

5
InstallingtheTankSkid
Partsneededforthisprocedure:
1Tankandskidassembly
2Clevispins
2Taperedclevispin
2Hairpins
4Lynchpins
2Bolt(1/2x1-1/2inches)
2Nuts(1/2inch)
Procedure
DANGER
Thesprayertankassemblyrepresentsa
storedenergyhazard.Ifnotproperlyretained
wheninstallingorremovingtheassembly,
itcanmoveorfallandinjureyouorother
bystanders.
Usestrapsandanoverheadlifttosupport
thesprayertankassemblyduringinstallation,
removal,oranymaintenancewhenthe
retainingfastenersarebeingremoved.
1.Usingalift,raisethetankskidassembly(Figure
10)andpositionitoverthevehicleframewith
thepumpandvalveassembliesfacingrearward.
Note:Haveanotherpersonhelpyouperform
thefollowingsteps.
g023738
Figure10
1.Rearliftpoint2.Frontliftpoint
2.Positionthedrainvalveasfollows:
A.Attheleftsideofthetank,loosenthe2
anged-headboltsthatsecurethedrain
valvetothevalve-supportbracket(Figure
11).
g028856
Figure11
1.Valve-supportbracket3.Drainvalve
2.Flanged-headbolt
B.Movethedrainvalvefullyoutwardinthe
slotsofthebracket(Figure11).
Note:Ensurethatthedrainhoseatthe
inboardsideofthesprayerskidisnot
kinked.
C.Tighten2angedheadbolts(Figure11).
3.Slowlylowerthetankskidontotheframeofthe
machine.
4.Extendtheliftcylinderstothebracketsonthe
tankskid,andalignthecylinderttingswiththe
holesinthetankskidbrackets(Figure12).
g022353
Figure12
1.Hairpin3.Liftcylinders
2.Clevispin
5.Securethetankskidtotheliftcylinderswith
theclevispinsandhairpinsatbothsidesofthe
machine.
6.Lineuptheholesinthepivotlugsattherear
ofthetankskidassemblywiththeholesinthe
19

bedpivottubeattheendofthevehicleframe
(Figure13).
g022354
Figure13
1.Taperedclevispin2.Lynchpin
7.Installataperedclevispinand2lynchpinsto
thepivotlugtosecurethetankassemblytothe
frame(Figure13).
8.Extendtheliftcylinderstoraisethetankand
supportitsweight.
Note:Disconnectthetankassemblyfromthe
liftingequipment.
9.Removethebedsupportfromthestorage
bracketsonbackoftheROPSpanel(Figure14).
g002397
Figure14
1.Bedsupport
10.Pushthebedsupportontothecylinderrod,
makingsurethatthesupportendtabsreston
theendofcylinderbarrelandonthecylinderrod
end(Figure15).
g009164
Figure15
1.Bedsupport3.Skidframe
2.Liftcylinder
6
ConnectingtheSpeed
SensorHarness
NoPartsRequired
ConnectingtheSpeedSensor
Harness(HD-SeriesModelswitha
ManualTransmission)
1.Atthewiringharnessforthesprayer,locatethe
3-socketconnectorforthespeedsensorcircuit
andthe3-pinconnectorforthevehiclecircuit.
2.Atthetransaxleofthemachine,connectthe
3-pinconnectorofthewiringharnessofthe
machineforspeedsensorintothe3-socket
connectorofthesprayerharnessforthespeed
sensor(Figure16).
20