Toro 41582 User manual

FormNo.3360-879RevA
Multi-Pro5700-DTurfSprayer
ModelNo.41582—SerialNo.280000274andUp
G005648
Registeratwww.Toro.com.OriginalInstructions(EN)

Warning
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian
ICES-002.
Theenclosed
Engine Owner’ s Man ual issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.
Introduction
Readthismanualcarefullytolearnhowtooperateand
maintainyourproductproperly.Theinformationinthis
manualcanhelpyouandothersavoidinjuryandproduct
damage.AlthoughTorodesignsandproducessafe
products,youareresponsibleforoperatingtheproduct
properlyandsafely.YoumaycontactTorodirectlyat
www.Toro.comforproductandaccessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
illustratesthelocationofthemodelandserialnumbers
ontheproduct.
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol.
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
ChemicalSafety....................................................4
BeforeOperating.................................................5
WhileOperating...................................................5
Maintenance.........................................................7
SafetyandInstructionalDecals.............................8
Setup..........................................................................12
1CheckingtheBoomHingeSprings...................12
2Learningmoreaboutyourproduct...................13
ProductOverview......................................................14
Controls.............................................................15
Specications.....................................................19
Operation...................................................................19
©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

ThinkSafetyFirst...............................................19
BeforeDrivingtheSprayerfortheFirst
Time..............................................................19
Pre-StartingChecks............................................22
DrivingtheSprayer.............................................22
NewSprayerBreak-In........................................23
OperatingtheSprayer.........................................23
FillingtheFreshWaterTank...............................24
FillingtheSprayTank.........................................24
OperatingtheBooms.........................................25
Spraying.............................................................25
TurfCarePrecautionsWhileOperatingin
StationaryModes............................................25
SprayingTips.....................................................26
UncloggingaNozzle..........................................26
SelectingaNozzle..............................................26
CleaningtheSprayer...........................................26
CalibratingtheBoomBypassValves....................27
Pump.................................................................28
TransportingtheSprayer....................................28
TowingtheSprayer.............................................28
Maintenance...............................................................30
RecommendedMaintenanceSchedule(s)................30
DailyMaintenanceChecklist...............................31
NotationforAreasofConcern...........................32
PremaintenanceProcedures....................................32
JackingtheSprayer.............................................32
Lubrication.............................................................33
GreasingtheSprayer...........................................33
GreasingtheBoomHinges.................................34
GreasingtheActuatorRodBearings...................34
EngineMaintenance...............................................36
ServicingtheAirCleaner....................................36
ServicingtheEngineOil.....................................36
FuelSystemMaintenance.......................................38
CheckingtheFuelLineandConnections.............38
BleedingtheFuelSystem....................................38
BleedingAirfromtheInjectors...........................39
DrainingtheFuelTank.......................................39
ServicingtheFuelFilters....................................40
ElectricalSystemMaintenance................................41
ReplacingtheFuses............................................41
ServicingtheBattery...........................................41
DriveSystemMaintenance.....................................43
ChecktheTirePressure......................................43
InspectingtheWheels/Tires...............................43
ChangingthePlanetaryGearboxFluid................43
AdjustingtheFrontWheelToe-In.......................44
CoolingSystemMaintenance..................................45
CheckingtheCoolantLevel................................45
ServicingtheCoolingSystem..............................45
BrakeMaintenance.................................................47
CheckingtheBrakes...........................................47
AdjustingtheBrakes...........................................47
BeltMaintenance....................................................48
ServicingtheDriveBelts.....................................48
HydraulicSystemMaintenance...............................48
CheckingtheHydraulicFluid..............................48
ServicingtheHydraulicOil.................................49
SpraySystemMaintenance......................................51
InspectingtheHoses..........................................51
PumpMaintenance.............................................51
AdjustingtheBoomActuator.............................51
EmergencyManualOperationoftheBoom
Actuators.......................................................52
InspectingtheNylonPivotBushings...................52
Cleaning.................................................................53
CleaningtheSuctionStrainer..............................53
Storage.......................................................................54
Troubleshooting.........................................................55
Schematics.................................................................58
3

Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafetyalertsymbol,whichmeans
CAUTION,WARNING,orDANGER-“personalsafety
instruction."Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
Supervisors,operators,andservicepersonsshouldbe
familiarwiththefollowingstandardsandpublications:
(Thematerialmaybeobtainedfromtheaddressshown).
•FlammableandCombustibleLiquidsCode:
ANSI/NFPA30
•NationalFireProtectionAssociation:
ANSI/NFPA#505;PoweredIndustrialTrucks
NationalFirePreventionAssociation
BarrymarchParkQuincy,Massachusetts
02269U.S.A.
•SAEJ2258LightUtilityVehicle
SAEInternational400Commonwealth
Drive,Warrendale,PA15096-0001,U.S.A.
•ANSI/UL558;InternalCombustion
EnginePoweredIndustrialTrucks
AmericanNationalStandardsInstitute,Inc.
1430BroadwayNewYork,NewYork10018U.S.A.
orUnderwritersLaboratories333PngstenRoad
Northbrook,Illinois60062U.S.A.
SafeOperatingPractices
Thesprayerisanoff-highwayvehicleonlyand
isnotdesigned,equipped,ormanufacturedfor
useonpublicstreets,roads,orhighways.
Supervisor’sResponsibilities
•Makesurethatoperatorsarethoroughlytrainedand
familiarwiththeOperator’sManual,EngineManual,
andalllabelsonthesprayer.
•Establishyourownspecialproceduresandwork
rulesforunusualoperatingconditions(e.g.slopes
toosteepforsprayeroperation).
ChemicalSafety
Chemical substances used in the spray system
may be hazardous and to xic to y ou, bystander s,
animals, plants, soils or other pr oper ty .
•Carefullyreadandfollowthechemical
warninglabelsandMaterialSafetyData
Sheets(MSDS)forallchemicalsused
andprotectyourselfaccordingtothe
chemicalmanufacturer’srecommendations.
Forexample,useappropriatePersonal
ProtectiveEquipment(PPE)including
faceandeyeprotection,gloves,orother
equipmenttoguardagainstpersonalcontact
withthechemical.
•Keepinmindthattheremaybemorethan
onechemicalusedandinformationoneach
shouldbeassessed.
•
R efuse to operate or w or k on the spray er if
this inf or mation is not a v aila ble!
•Beforeworkingonaspraysystem
makesurethesystemhasbeentriple
rinsedandneutralizedaccordingto
therecommendationsofthechemical
manufacturer(s).
•Verifythereisanadequatesupplyofclean
waterandsoapnearby,andimmediately
washoffanychemicalsthatcontactyou.
•Obtainpropertrainingbeforeusingorhandling
chemicals.
•Usethecorrectchemicalforthejob.
•Followthechemicalmanufacturer’sinstructionsfor
thesafeapplicationofthechemical.
•Handlechemicalsinawellventilatedarea.
•Weargogglesandotherprotectiveequipmentas
instructedbythechemicalmanufacturer.Ensure
thataslittleskinaspossibleisexposedwhileusing
chemicals.
•Havecleanwateravailableespeciallywhenllingthe
spraytank.
•Donoteat,drink,orsmokewhileworkingwith
chemicals.
•Alwayswashyourhandsandotherexposedareasas
soonaspossibleafternishingthework.
4

•Properlydisposeofunusedchemicalsand
chemicalcontainersasinstructedbythechemical
manufacturerandyourlocalcodes.
•Chemicalsandfumesinthetanksaredangerous;
neverenterthetankorplaceyourheadoverorin
theopening.
BeforeOperating
•Operatethemachineonlyafterreadingand
understandingthecontentsofthismanual.
•Neverallowchildrentooperatethesprayer.
•Neverallowotheradultstooperatethesprayer
withoutrstreadingandunderstandingtheOperator’s
Manual.Onlytrainedandauthorizedpersonsshould
operatethissprayer.Makesurethatalloperators
arephysicallyandmentallycapableofoperatingthe
sprayer.
•Thissprayerisdesignedtocarryonlyyou,the
operatorandonepassengerintheseatprovided
bythemanufacturer.Nevercarryanypassengers
onthesprayer.
•Neveroperatethesprayerwhenundertheinuence
ofdrugsoralcohol.Evenprescriptiondrugsand
coldmedicinescancausedrowsiness.
•Donotdrivethesprayerwhenyouaretired.Besure
totakeoccasionalbreaks.Itisveryimportantthat
youstayalertatalltimes.
•Becomefamiliarwiththecontrolsandknowhowto
stoptheenginequickly.
•Keepallshields,safetydevices,anddecalsinplace.
Ifashield,safetydevice,ordecalismalfunctioning,
illegible,ordamaged,repairorreplaceitbefore
operatingthemachine.
•Alwayswearsubstantialshoes.Donotoperate
themachinewhilewearingsandals,tennisshoes,
orsneakers.Donotwearloosettingclothingor
jewelrywhichcouldgetcaughtinmovingpartsand
causepersonalinjury.
•Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalsafety
andinsuranceregulations.
•Avoiddrivingwhenitisdark,especiallyinunfamiliar
areas.Ifyoumustdrivewhenitisdark,besure
todrivecautiously,usetheheadlights,andeven
consideraddingadditionallights.
•Beextremelycarefulwhenoperatingaroundpeople.
Alwaysbeawareofwherebystandersmightbeand
keepthemawayfromtheworkarea.
•Beforeoperatingthesprayer,alwayscheckthe
designatedareasofthesprayerthatarestatedin
thePre-StartingChecksintheOperationsection.
Ifthemachinedoesnotfunctioncorrectlyoris
damagedinanyway,donotusethesprayer.Make
surethattheproblemiscorrectedbeforethesprayer
orattachmentisoperated.
•Ensurethatalluidlineconnectorsaretightandall
hosesareingoodconditionbeforeapplyingpressure
tothesystem.
•Sincegasolineishighlyammable,handleitcarefully.
–Useanapprovedgasolinecontainer.
–Donotremovethecapfromthefueltankwhen
theengineishotorrunning.
–Donotsmokewhilehandlinggasoline.
–Fillthefueltankoutdoors,andllittoabout
1inch(25mm)belowthetopofthetank(the
bottomofthellerneck).Donotoverllit.
–Wipeupanyspilledgasoline.
WhileOperating
Engineexhaustcontainscarbonmonoxide,
whichisanodorless,deadlypoisonthatcan
killyou.
Donotrunengineindoorsorinanenclosed
area.
•Theoperatorshouldremainseatedwheneverthe
sprayerisinmotion.Theoperatorshouldkeepboth
handsonthesteeringwheelwheneverpossible.
Keepyourarmsandlegswithinthesprayerbody
atalltimes.
•Alwayswatchoutforandavoidlowoverhangssuch
astreelimbs,doorjambs,andoverheadwalkways.
Makesurethereisenoughroomoverheadtoeasily
clearthesprayerandyourhead.
•Failuretooperatethesprayersafelymayresultinan
accident,tipoverofthesprayer,andseriousinjury
ordeath.Drivecarefully.Topreventtippingorloss
ofcontrol:
–Useextremecaution,reducespeed,andmaintain
asafedistancearoundsandtraps,ditches,creeks,
ramps,unfamiliarareas,oranyareasthathave
abruptchangesingroundconditionsorelevation.
–Watchforholesorotherhiddenhazards.
–Useextracautionwhenoperatingthesprayeron
wetsurfaces,inadverseweatherconditions,at
higherspeeds,orwithafullload.Stoppingtime
anddistancewillincreasewithafullload.
5

–Avoidsuddenstopsandstarts.Donotgofrom
reversetoforwardorforwardtoreversewithout
rstcomingtoacompletestop.
–Slowdownbeforeturning.Donotattempt
sharpturnsorabruptmaneuversorotherunsafe
drivingactionsthatmaycausealossofsprayer
control.
–Beforebackingup,looktotherearandensure
thatnooneisbehindyou.Backupslowly.
–Watchoutfortrafcwhenyouarenearor
crossingroads.Alwaysyieldtherightofway
topedestriansandothervehicles.Thissprayer
isnotdesignedforuseonstreetsorhighways.
Alwayssignalyourturnsorstopearlyenough
sothatotherpeopleknowwhatyouplantodo.
Obeyalltrafcrulesandregulations.
–Theelectricalandexhaustsystemsofthesprayer
canproducesparkscapableofignitingexplosive
materials.Neveroperatethesprayerinornear
anareawherethereisdustorfumesintheair
whichareexplosive.
–Ifyouareeverunsureaboutsafeoperation,stop
workandaskyoursupervisor.
•Donottouchtheengineormuferwhiletheengine
isrunningorsoonafterithasstopped.Theseareas
maybehotenoughtocauseburns.
•Ifthemachineevervibratesabnormally,stop
immediately,waitforallmotiontostop,andinspect
thesprayerfordamage.Repairalldamagebefore
resumingoperation.
•Beforegettingoffoftheseat:
1.Stopthemovementofthemachine.
2.PlacetherangeselectorinNeutralandsetthe
parkingbrake.
3.TurntheignitionkeytoOff.
4.Removetheignitionkey.
Important:Donotparkthemachineonan
incline.
Braking
•Slowdownbeforeyouapproachanobstacle.This
givesyouextratimetostoporturnaway.Hittingan
obstaclecandamagethesprayeranditscontents.
Moreimportant,itcaninjureyou.
•GrossVehicleWeight(GVW)hasamajorimpacton
yourabilitytostopand/orturn.Heavyloadsand
attachmentsmakeasprayerhardertostoporturn.
Theheaviertheload,thelongerittakestostop.
•Turfandpavementaremuchmoreslipperywhen
theyarewet.Itcantake2to4timesaslongtostop
onwetsurfacesasondrysurfaces.Ifyoudrive
throughstandingwaterdeepenoughtogetthe
brakeswet,theywillnotworkwelluntiltheyare
dry.Afterdrivingthroughwater,youshouldtestthe
brakestomakesuretheyworkproperly.Iftheydo
not,driveslowlywhileputtinglightpressureonthe
brakepedal.Thiswilldrythebrakesout.
OperatingonHillsandRoughTerrain
Operatingthesprayeronahillmaycausetippingor
rollingofthesprayer,ortheenginemaystallandyou
couldloseheadwayonthehill.Thiscouldresultin
personalinjury.
•Donotacceleratequicklyorslamonthebrakes
whenbackingdownahill,especiallywithaload.
•Neverdriveacrossasteephill;alwaysdrivestraight
upordownorgoaroundthehill.
•Iftheenginestallsoryoubegintoloseheadway
whileclimbingahill,graduallyapplythebrakesand
slowlybackstraightdownthehill.
•Turningwhiletravelingupordownhillscanbe
dangerous.Ifyouhavetoturnwhileonahill,do
itslowlyandcautiously.Nevermakesharporfast
turns.
•Heavyloadsaffectstability.Reducetheweightofthe
loadandyourspeedwhenoperatingonhills.
•Avoidstoppingonhills,especiallywithaload.
Stoppingwhilegoingdownahillwilltakelonger
thanstoppingonlevelground.Ifthesprayermust
bestopped,avoidsuddenspeedchanges,whichmay
initiatetippingorrollingofthesprayer.Donotslam
onthebrakeswhenrollingbackward,asthismay
causethesprayertooverturn.
•TheToroCompanystronglyrecommendsinstalling
theoptionalROPSKitwhenoperatingonhilly
terrain.IfyouinstallaROPS,alwaysweartheseat
beltwhendrivingthesprayer.
•Reducespeedandloadwhenoperatingonrough
terrain,unevenground,andnearcurbs,holes,and
othersuddenchangesinterrain.Loadsmayshift,
causingthesprayertobecomeunstable.
Suddenchangesinterrainmaycauseabrupt
steeringwheelmovement,possiblyresultingin
handandarminjuries.
6

•Reduceyourspeedwhenoperatingonroughterrain
andnearcurbs.
•Gripthesteeringwheellooselyaroundtheperimeter.
Keepyourhandsclearofthesteeringwheelspokes.
Loading
Theweightofthecargocanchangethesprayercenter
ofgravityandsprayerhandling.Toavoidlossofcontrol
andpersonalinjury,followtheseguidelines:
•Reducetheweightoftheloadwhenoperating
onhillsandroughterraintoavoidtippingor
overturningofthesprayer.
•Liquidloadscanshift.Thisshiftinghappensmost
oftenwhileturning,goingupordownhills,suddenly
changingspeeds,orwhiledrivingoverrough
surfaces.Shiftingloadscancausethesprayertotip
over.
•Whenoperatingwithaheavyload,reduceyour
speedandallowforsufcientbrakingdistance.Do
notsuddenlyapplythebrakes.Useextracautionon
slopes.
•Beawarethatheavyloadsincreaseyourstopping
distanceandreduceyourabilitytoturnquickly
withouttippingover.
Maintenance
•Onlypermitqualiedandauthorizedpersonnelto
maintain,repair,adjust,orinspectthesprayer.
•Beforeperforminganymaintenance,ensurethatthe
systemhasbeenthoroughlyrinsedandcleaned.
•Beforeservicingormakingadjustmentstothe
machine,stoptheengine,settheparkingbrake,
andremovethekeyfromtheignitiontoprevent
someonefromaccidentallystartingtheengine.
•Tomakesurethattheentiremachineisingood
condition,keepallnuts,bolts,andscrewsproperly
tightened.
•Toreducethepotentialforre,keeptheengine
areafreeofexcessivegrease,grass,leaves,and
accumulationofdirt.
•Neveruseanopenametocheckthelevelor
leakageoffuelorbatteryelectrolyte.
•Iftheenginemustberunningtoperforma
maintenanceadjustment,keepyourhands,feet,
clothing,andanypartsofyourbodyawayfromthe
engineandanymovingparts.Keepeveryoneaway.
•Donotuseopenpansoffuelorammablecleaning
uidswhencleaningparts.
•Donotadjustthetractioncontrolspeed.To
ensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthegroundspeed.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthighpressureuid.Use
cardboardorpapertondleaks.Fluidescaping
underpressurecanpenetrateskinandcauseinjury
requiringsurgerywithinafewhoursbyaqualied
surgeonorgangrenemayresult.
•Ifmajorrepairsareeverneededorassistanceis
required,contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmade
byothermanufacturerscouldbedangerous.Altering
thissprayerinanymannerthatmayaffectsprayer
operation,performance,durability,oritsuse,may
resultininjuryordeath.Suchusecouldvoidthe
productwarranty.
7

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
93-0688
1.Warning—readtheOperator’sManual.
2.Causticliquid/chemicalburnandtoxicgasinhalation
hazards—wearhand,skin,eye,andrespiratoryprotection.
114-9600
1.ReadtheOperator’sManual.
93-6681
1.Cutting/dismemberment—hazard,fan-stayawayfrom
movingparts.
114-9600
1.ReadtheOperator’sManual.
93-6687
1.Donotstephere.
94-3353
1.Crushinghazardofhand—keepyourhandsasafedistance
away.
94-7171
1.Lights
100-8619
1.Sprayon2.Sprayoff
104-7628
1.ReadtheOperator’sManual.
107-8722
1.Tosettheparkingbrake,pressthebrake,movetheparking
breaklevertothelockedposition.
8

104-9129
1.Warning—readthe
Operator’sManual.
4.On
2.Lockandengage5.Off
3.Cruisecontrol
105-7506
1.ReadtheOperator’s
Manual.
4.Engine—preheat
2.Engine—stop5.Engine—start
3.On
106-1355
1.Warning—donotenterthetank.
106-5016
1.Warning—readtheOperator’sManual.
2.Electricshockhazard,overheadpowerlines—stayaway
fromoverheadpowerlines.
3.Crushinghazard,boom—keepbystandersasafedistance
fromthemachine.
106-5217
1.Fast12.Rightboom
2.Continuousvariable
setting
13.Lowertheboom.
3.Slow14.Raisetheboom.
4.On15.Sprayon
5.Off16.Sprayoff
6.Automatic17.Agitation
7.Manual18.Pump
8.Leftboomfoammarker19.Continuousvariable
setting,spraypressure
9.Rightboomfoammarker20.Increase
10.Leftboom21.Decrease
11.Centerboom
9

106-5517
1.Warning—donottouchthehotsurface.
107-8666
1.Towhitchlocation
2.Tiedownlocations
3.Warning—ReadtheOperator’sManual.
107-8667
1.Jacking
2.Jackpointlocations
3.Warning—ReadtheOperator’sManualformoreinformation
onjackingthevehicle
107-8721
1.Entanglementhazard,belt;cutting/dismembermenthazard,
fan—stayawayfrommovingparts;locktheparkingbrake,
stoptheengine,andremovethekeybeforeexitingthe
machine.
107-8720
1.Crushing/dismembermenthazard—donotstarttheengine
whileenteringorexitingthevehicle;engagetheparking
brake,insertthekey,andstarttheenginewhileseatedin
thedriversseat;readtheOperator’sManual.
107-8723
1.Warning—readtheOperator’sManual.
2.Falling,Crushinghazard—noridersontank;keeparms
andlegsinsideofthevehicleatalltimes.
3.Tippinghazard—donotturnsharplywhiletravelingfast;
driveslowlywhenturning.
4.Tostoptheengine,pressthebrake,putthegearselectorin
neutral,settheparkingbrake,releasethebrake,stopthe
engine,andremovethekey.
114-9576
1.Pinchpoint,hand—keephandawayfromhinge.
10

107-8724
1.Tractiondrive3.Todriveinreverse,press
thebottomofthepedal
rearwardanddown.
2.Todriveforward,pressthe
topofthetractionpedal
forwardanddown.
4.Vehiclespeedincreases
withmorepedalpressure.
107-8725
1.Warning—readtheOperator’sManual.
2.Tippinghazard—donotdrivefastacrossslopesgreater
than12degrees;donotdrivefastupslopesgreaterthan
12degrees.
107-8726
1.Crushing/dismembermenthazardofbystanders—donot
exitorenterthemachinewhileitismoving;stopthe
machinebeforeenteringorexiting.
107-8731
1.Warning—readtheOperator’sManual.
2.Torquelugnutsto55-75ft-lb(75-102N-m).
107-8732
1.Warning—readtheOperator’sManual.
2.Torquelugnutsto75-90ft-lb(95-122N-m).
108-3293
1.ReadtheOperator’s
Manualforinformationon
fuses.
5.15amp.fuseforthespray
system
2.30amp.fusefortheboom
lift,left
6.10amp.fuseforthe
headlights
3.30amp.fusefortheboom
lift,right
7.10amp.fuseforthecruise
control
4.20amp.fuseforthefoam
marker
8.15amp.fuseforthe
ignition
11

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Checktheboomhingesprings.
Ignitionkey2
Operator’sManual1
EngineOperator’sManual1
PartsCatalog1
OperatorTrainingMaterial1
RegistrationCard1
2
Pre-deliveryInspectionSheet1
Readthemanualsandwatchthe
trainingmaterialsbeforeoperatingthe
machine.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Important:Tousethesprayer, y ou must obtain and install nozzles .ContactyourAuthorizedToro
Distributorforinformationontheavailableboomkitsandaccessories.Afteryouinstallyournozzlesand
beforeusingthesprayerforthersttime(ifyou
do not useProControl™SpraySystem),adjusttheboom
bypassvalvessothatthepressureandapplicationrateremainsthesameforallboomswhenyouturnone
ormoreboomsoff.RefertoCalibratingtheBoomBypassValvessectionintheOperationsection.
1
CheckingtheBoomHinge
Springs
NoPartsRequired
Procedure
Important:Operatingthespraysystemwith
theboomhingespringsundertheincorrect
compressioncoulddamagetheboomassembly.
Measurethespringsandusethejamnutto
compressthespringsto1.56inchesifnecessary.
Thesprayisshippedwiththeboomextensionsswung
forwardtofacilitatepackagingofthemachine.The
springsarenotfullytightenedatthetimeofmanufacture
toallowtheboomstobeinthispositionfortransit.
Beforeoperatingthemachine,thespringsmustbe
adjustedtothecorrectcompression.
1.Ifnecessary,removethepackingcomponentsthat
securetherightandleftextensionboomsduring
shipping.
2.Supporttheboomswhiletheyareextendedtothe
sprayposition.
3.Attheboomhinge,measurethecompressionofthe
upperandlowerspringswhiletheboomsareintheir
extendedposition(Figure3).
A.Allspringsmustbecompresseduntilthemeasure
1.56inches.
B.Usethejamnuttocompressanyspringthat
measuregreaterthan1.56inches.
12

Figure3
1.Boomhingespring2.Jamnut
4.Repeattheprocedureforeachspringonbothboom
hinges.
5.Movetheboomsintothetransport“X”position.
SeeOperatingtheBoomsintheOperationsection
formoreinformation.
2
Learningmoreaboutyour
product.
Partsneededforthisprocedure:
2Ignitionkey
1Operator’sManual
1EngineOperator’sManual
1PartsCatalog
1OperatorTrainingMaterial
1RegistrationCard
1Pre-deliveryInspectionSheet
Procedure
1.Readthemanuals.
2.ViewtheOperatortrainingmaterial.
3.CompletetheregistrationcardandreturntoToro.
4.Storethedocumentationinasafeplace.
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ProductOverview
G002197
2 1 4 6 7 9 10
8
11
5
3
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Figure4
1.Operator’sposition4.Chemicaltank7.Tanklid10.Pumppressuredampener
2.Passenger’sposition5.Fueltank8.Pump11.Battery
3.Headlight6.Anti-SiphonReceptacle9.Freshwatertank12.Tankdrain
Figure5
1.Leftboom3.Rightboom5.Boomcontrolcylinder7.Hydraulictank
2.Centerboom4.Boomtransportcradle6.Valvecluster8.Dashcluster
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Controls
G002199
1
2
34
5
6
7
89
Figure6
1.Steeringwheel4.Dashcontrols7.Throttlelever
2.Masterboomfootswitch5.Tractionpedal8.Operator’sposition
3.Pressuregauge6.Sprayercontrols9.Passengerposition
TractionPedal
Thetractionpedal(Figure7)controlsthemovementof
themachine,bothforwardandreverse.Usingtheheel
andtoeoftherightfoot,pressthetopofthepedalto
moveforwardorthebottomofthepedaltomovein
reverse.Releasethepedaltoslowandstop.
Figure7
1.Tractionpedal3.Parkingbrakepedal
2.Brakepedal4.Masterboomswitch
Important:Ensurethatyouallowthesprayer
tocometoastopbeforeswitchingbetweenthe
ForwardandReverseposition.
Note:Thefartheryoupressthepedalineither
direction,thefasterthesprayerwilltravel.Toobtain
maximumforwardspeed,setthethrottlelevertothe
Fastpositionandpressthetractionpedalalltheway
forward.
Note:Toobtainmaximumpowerwithafulltankor
whentravelingupahill,setthethrottleleverintheFast
positionanddriveslowlysothattheengineremainsat
ahighrpm.
BrakePedal
Usethebrakepedaltostoporslowthesprayer
(Figure7).
Ifyouoperatethesprayerwithpoorlyadjusted
orwornbrakes,youcouldlosecontrolofthe
sprayer,resultinginseriousinjuryordeathto
youorbystanders.
Alwayscheckthebrakesbeforeoperatingthe
sprayerandkeepthemproperlyadjustedand
repaired.
ParkingBrake
Theparkingbrakeisapedaltotheleftofthebrake
(Figure7).Engagetheparkingbrakewheneveryou
planonleavingtheseattopreventthesprayerfrom
accidentlymoving.Toengagetheparkingbrake,press
thebrakepedaland,whileholdingthebrake,pressthe
parkingbrakepedal.Todisengage,pressandreleasethe
15

brakepedal.Ifthesprayerisparkedonasteepgrade,
applytheparkingbrakeandplacetheblocksonthe
downhillsideofthewheels.
ThrottleLever
Thethrottlelever,locatedonthecontrolpanelbetween
theseats(Figure8),controlsthespeedoftheengine.
Pushtheleverforwardtoincreasetheenginespeedand
pullitrearwardtodecreasetheenginespeed.
Figure8
1.Throttlelever
IgnitionSwitch
Theignitionswitch(Figure9)isusedtostartandstop
theengine,has3positions:Off,On/PreheatandStart.
Figure9
1.Pressuregauge3.Tractionpedallockswitch
2.Ignitionswitch4.Headlightswitch
PressureGauge
Thepressuregauge(Figure9).islocatedonthedash.
Thisgaugeshowsthepressureoftheuidinthesystem
inpsiandkPa.
CruiseControlSwitch
Thecruisecontrolswitch(Figure9)lockstheposition
ofthetractionpedalatthetimetheswitchisengaged.
Thisensuresthesprayerstaysataconstantspeedwhile
drivingonlevelground.
HeadlightSwitch
Toggletheswitchtooperatetheheadlights(Figure9).
Pushitforwardtoturnthelightsonandrearwardto
turnthemoff.
HourMeter
Thehourmeter(Figure10)indicatesthetotalnumber
ofhourstheenginehasrun.Thehourmeterstartsto
functionwheneverthekeyisturnedtotheRunposition.
Figure10
1.Hourmeter3.Watertemperatureand
glowpluglight
2.Oilpressureandbattery
light
FuelGauge
Thefuelgaugeislocatedontopofthefueltank
(Figure11),ontheleftsideofthemachineandshows
theamountoffuelinthetank.
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Figure11
1.Fuelgauge
MasterBoomSwitch
Themasterboomswitchislocatedontheoorboard
ofthemachinecabandtotheleftoftheoperator.It
allowsyoutostartorstopthesprayoperation.Press
theswitchwithyourfoottoenableordisablethespray
system(Figure12).
Figure12
1.Masterboomswitch
BoomSwitches
Theboomswitchesarelocatedonthecontrolpanelto
therightoftheseat(Figure13).Toggleeachswitch
forwardtoturnthecorrespondingboomsectiononand
rearwardtoturnthemoff.Whentheswitchisturned
on,alightontheswitchilluminates.Theseswitches
willonlyaffectthespraysystemwhenthemasterboom
switchison.
Figure13
1.Boomswitches,left,right
andcenter
4.Agitation
2.Pumpswitch5.Boomliftswitch,leftand
right
3.Applicationrateswitch
PumpSwitch
Thepumpswitchislocatedonthecontrolpaneltothe
rightoftheseat(Figure13).Togglethisswitchforward
torunthepumporrearwardtostopthepump.When
theswitchisturnedon,alightontheswitchilluminates.
Important:Onlyengagethepumpswitchwhen
theengineisatlowidletoavoiddamagingthe
pumpdrive.
ApplicationRateSwitch
Theapplicationrateswitchislocatedonthecontrol
paneltotherightoftheseat(Figure13).Pressandhold
theswitchforwardtoincreasethespraysystempressure,
orpressandholditrearwardtodecreasepressure.
BoomLift
Theboomliftswitchesarelocatedonthecontrolpanel
totherightoftheseatandusedtoraisetheleftandright
boomrespectively(Figure13).
SonicBoom(Optional)
TheSonicBoomswitchisarockerswitchusedto
operatetheSonicBoom.Toggleswitchforwardfor
automatic,rearwardformanualandcenterforOff.The
sprayercomeswithplasticplugsintheselocations.
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FoamMarkerSwitchLocations
(Optional)
Ifyouinstallthefoammarkerkit,youwilladdswitches
tothecontrolpanelforcontrollingtheiroperation.The
sprayercomeswithplasticplugsintheselocations.
AgitationSwitch
Theagitationswitchislocatedonthecontrolpanelto
therightoftheseat(Figure13).Togglethisswitch
forwardtoturnontheagitationinthetankorrearward
tostoptheagitation.Whentheswitchisturnedon,a
lightontheswitchilluminates.Foragitationtowork,
thepumpmustbeonandtheenginemustberunning
aboveanidle.Theagitationvalveislocatedbehindthe
tank(Figure14)
Figure14
1.Agitationvalve2.Boomvalves
BoomValves
Thesevalvesturnthethreeboomsonoroff(Figure14).
Ifyoueverneedtomanuallyturnoffaboom,rotate
theknobonthevalveclockwisetoturnthevalveoffor
counterclockwisetoturniton.
Note:Turningtheboomvalvemanuallycaninterfere
withthefunctionofthefuses.Thefusesshouldbe
checkedaftermanuallyrotatingthevalve.
BoomBypassValves
Theboombypassvalvesredirecttheuidowfora
boomtothetankwhenyouturnofftheboomsection.
Theyarelocatedatthebottomofeachboomvalve
section.Youcanadjustthesevalvestoensurethatthe
boompressureremainsconstantnomatterhowmany
boomsareon.RefertoCalibratingtheBoomBypass
ValvesintheOperationsection.
Note:IfyouusetheProControl,youmustshutall
thebypassvalves.
Anti-siphonFillReceptacle
Tothefrontofthetankcoverisahosereceptaclewitha
threadedtting,a90degreebarbedtting,andashort
hosewhichyoucandirecttowardthetankopening.This
receptacleallowsyoutoconnectawaterhosetoitand
llthetankwithwaterwithoutcontaminatingthehose
withthechemicalsinthetank.
Important:Donotlengthenthehosetoallow
contactwiththetankuids.Thedistancefromthe
endofthehosetotheuppermostwaterlevelshould
bewithinlocalregulatorylimits.
G002204
1
Figure15
1.Anti-siphonllreceptacle
TankCover
Thetankcoverislocatedinthecenterofthetopofthe
tank.Toopenit,turnofftheengine,thenturnthefront
halfofthecovertotheleftandswingitopen.Youcan
removethestrainerinsideforcleaning.Tosealthetank,
closethecoverandrotatethefronthalftowardtheright.
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Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Baseweight2,700lb(1225kg)
Weightwithstandardspray
system,empty,without
operator
2,700lb(1225kg)
Weightwithstandardspray
system,full,withoutoperator
5,645lb(2,560kg)
Maximumgrossvehicleweight
(GVW)(onlevelground)
6,525lb(2,960kg)
Tankcapacity300USgallons(1135.6L)
Overallwidthwithstandard
spraysystemboomsstoredin
theXposition
743/4inches(189cm)
Overalllengthwithstandard
spraysystem
154inches(391cm)
Overalllengthwithstandard
spraysystemtothetopofthe
boomsstoredintheXposition
174inches(442cm)
Overallheightwithstandard
spraysystem
57.5inches(146cm)
Overallheightwithstandard
spraysystemtothetopofthe
boomsstoredintheXposition
91inches(231cm)
Groundclearance7.25inches(18.4cm)
Wheelbase78inches(198cm)
OptionalEquipment
TheToroCompanyhasoptionalequipmentand
accessoriesthatyoucanpurchaseseparatelyandinstall
onyoursprayer.ContactyourAuthorizedService
Dealerforacompletelistofoptionalequipmentthatis
currentlyavailableforyoursprayer.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
ThinkSafetyFirst
Pleasecarefullyreadallofthesafetyinstructionsand
decalsinthesafetysection.Knowingthisinformation
couldhelpyouorbystandersavoidinjury.
BeforeDrivingtheSprayerfor
theFirstTime
ChecktheEngineOil
Note:Thebesttimetochecktheengineoiliswhen
theengineiscool,beforeithasbeenstartedforthe
day.Ifithasalreadybeenrun,allowtheoiltodrain
backdowntothesumpforatleast10minutesbefore
checking.Iftheoillevelisatorbelowthe’add’mark
onthedipstick,addoiltobringtheoilleveltothe’full’
mark.Donotoverll.Iftheoillevelisbetweenthe
’full’and’add’marks,nooiladditionisrequired.
Theengineisshippedwithoilinthecrankcase;
however,thelevelofoilmustbecheckedbeforeyou
rststarttheengineandafteryouhaverunit.
1.Positionthemachineonalevelsurface.
2.Removethedipstick,locatedunderthepassenger
seat,andwipeitwithacleanrag(Figure16).Insert
thedipstickintothetubeandmakesureitisseated
fully.Removethedipstickandchecktheoillevel.
Figure16
1.Dipstick
3.Iftheoillevelislow,removethellercapfrom
thevalvecover(Figure17)andpouroilintothe
openinguntiltheoillevelisuptotheFullmarkon
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thedipstick;refertoServicingEngineOil,inthe
EngineMaintenancesection,fortheproperoiltype
andviscosity.Addtheoilslowlyandcheckthelevel
oftenduringthisprocess.Donotoverll.
Figure17
1.Oilllercap
4.Installthellercap.
5.Installthedipstickrmlyinplace.
ChecktheTirePressure
Checkthetirepressureevery8hoursordailytoensure
properlevels.Fillthetiresto18psi(124kPa).Also,
checkthetiresforwearordamage.
AddFuel
Incertainconditions,fuelisextremely
ammableandhighlyexplosive.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanyfuel
thatspills.
•Donotllthefueltankcompletelyfull.Add
fueltothefueltankuntilthelevelis1inch
(25mm)belowthebottomofthellerneck.
Thisemptyspaceinthetankallowsfuelto
expand.
•Neversmokewhenhandlingfuel,andstay
awayfromanopenameorwherefuel
fumesmaybeignitedbyaspark.
•Storefuelinanapprovedcontainerandkeep
itoutofthereachofchildren.Neverbuy
morethana30-daysupplyoffuel.
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