Toro Multi-Pro 5800 User manual

FormNo.3395-538RevA
ChemicalPre-MixKit
2015andAfterMulti-Pro5800TurfSprayer
ModelNo.41622—SerialNo.315000001andUp
InstallationInstructions
Thiskitisdesignedtoaidinthemixingofchemicalsin
preparationforturfsprayapplicationsonwell-maintained
lawnsinparks,golfcourses,sportselds,andoncommercial
grounds.Itisadedicatedattachmentforaturfspray
applicationvehicleandisintendedtobeusedbyprofessional,
hiredoperatorsincommercialapplications.
ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
Readthismanualcarefullytolearnhowtooperateand
maintainyourproductproperly.Theinformationinthis
manualcanhelpyouandothersavoidinjuryandproduct
damage.AlthoughTorodesignsandproducessafeproducts,
youareresponsibleforoperatingtheproductproperlyand
safely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1illustratesthelocationofthe
modelandserialnumbersontheproduct.
Figure1
1.Modelandserialnumberplate
ModelNo.
SerialNo.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orother
reproductiveharm.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3395-538*A

Safety
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
WARNING
Chemicalsubstancesusedinthespraysystemmay
behazardousandtoxictoyou,bystanders,animals,
plants,soils,orotherproperty.
•Carefullyreadandfollowthechemical
warninglabelsandMaterialSafetyData
Sheets(MSDS)forallchemicalsused,and
protectyourselfaccordingtothechemical
manufacturer'srecommendations.Forexample,
useappropriatePersonalProtectiveEquipment
(PPE),includingfaceandeyeprotection,gloves,
orotherequipmenttoguardagainstpersonal
contactwiththechemical.
•Keepinmindthattheremaybemorethan
1chemicalused,andinformationoneach
chemicalshouldbeassessed.
•Refusetooperateorworkonthesprayerifthis
informationisnotavailable!
•Beforeworkingonaspraysystem,makesure
thatthesystemhasbeentriplerinsedand
neutralizedaccordingtotherecommendations
ofthechemicalmanufacturer(s).
•Verifythatthereisanadequatesupplyofclean
waterandsoapnearby,andimmediatelywash
offanychemicalsthatcontactyou.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-6674
1.Crushinghazard,hand—readtheinstructionsbefore
servicingorperformingmaintenance.
119-4988
1.Lock2.Unlock
2

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
Eductorvalveassembly1
Flangenut(1/4inch)2
Fitting(1inch)1
Retainerpins1
Eductorvalvebracket(Thebracketmay
alreadybeinstalledfromapreviouskit
installation)
1
Reliefhose(103/4inches)1
Supplyhose(181/2inches)1
1
Bypasshose(12inches)1
Installtheeductorvalveandhoses.
Supportframeassembly1
Locknut(3/8inch)1
Backplateassembly1
Cradlearm,right1
Cradlearm,left1
Bushing2
Pivotpin2
Jamnut(3/8inch)2
Handle2
Bolt(3/8x1-1/4inches)2
Setscrew2
Hairpin2
2
Flatwasher2
Assembletheframe.
3Spring2Installthelatchingcomponents.
Eductor1
Handle1
Flange-headbolt2
Springclamp1
Bolt(#10-24x1/2inch)2
Locknut(#10-24)2
Bolt(3/8x1inch)4
Locknut(3/8inch)4
Flange-headnut2
Hex-headbolt3
Latchpost1
Latchhandle1
T-valve1
Gasket1
4
Worm-screwclamp1
Installtheeductor.
3

ProcedureDescriptionQty.Use
Bulkhead1
O-ring1
Lockingring1
Retainingfork2
Forwardhoseassembly1
Gasket1
Worm-screwclamp1
R-clamp1
Carriagebolt(5/16x1inch)1
5
Locknut(5/16inch)1
Installtheforwardhose.
Supplyhose1
Gasket1
Worm-screwclamp1
Hoseclamp1
Hoseadapter1
6
Retainerpin1
Installthesupplyhose.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
InstallingtheEductorValve
andHoses
Partsneededforthisprocedure:
1Eductorvalveassembly
2Flangenut(1/4inch)
1Fitting(1inch)
1Retainerpins
1Eductorvalvebracket(Thebracketmayalreadybe
installedfromapreviouskitinstallation)
1Reliefhose(103/4inches)
1Supplyhose(181/2inches)
1Bypasshose(12inches)
Procedure
1.Movetotherearofthemachineandlocatetheboom
valveassemblyontheboomvalvemountbracket.
2.Removeanddiscardthe3hosesshowninFigure3but
keeptheretainerpins.
Figure3
1.Removeanddiscard
3.Securetheeductorvalvebrackettotheboomvalve
assemblyusingtheboltsandnutsthatsecurethe
pressureltertotheboomvalvebracket;refertoBox
AofFigure4.
4

Figure4
1.Nuts(existing)5.Eductorvalvebracket
2.Eductorvalvebracket6.Eductorvalveassembly
3.Bolts(existing)7.Retainerpin
4.Flangenuts(1/4inch)8.Fitting(1inch)
4.InstalltheeductorvalveasshowninBoxBofFigure4.
5.Installthe1-inchttingintotheeductorvalveand
secureitwithanewretainerpin;refertoboxCof
Figure4.
6.Rotatethehoseteeneartheeductorvalve45°and
installthenewbypasshose(Figure5).
Figure5
1.Bypasshose3.Pumptee
2.Reliefhose4.Supplyhose
7.Removethehorizontalhoseteefromthesideofthe
pumpteeandattachittothetopofthepumptee
(Figure5).
8.Connectthesupplyhosetothesideofthepumptee
andthebottomoftheeductorvalve(Figure5).
9.Connectoneendofthereliefhosetotheupperpump
teeandtheothertothelowerteeneartheeductor
(Figure5).
5

2
AssemblingtheFrame
Partsneededforthisprocedure:
1Supportframeassembly
1Locknut(3/8inch)
1Backplateassembly
1Cradlearm,right
1Cradlearm,left
2Bushing
2Pivotpin
2Jamnut(3/8inch)
2Handle
2Bolt(3/8x1-1/4inches)
2Setscrew
2Hairpin
2Flatwasher
Procedure
1.Removethelocknutssecuringthewirelidstoptothe
strap.Removethewirelidstop.Retainallparts.
2.Locatethemainsupportframeinlooseparts.
3.Installtheframeoverthetankstrapaligningthelower
holeintheframewiththeexposedboltinthesideof
thetankstrapandtheupperholewiththeupperbolt
inthetankstrapasshowninFigure6.
G013925
1
2
3
4
Figure6
1.Mainsupportframe
assembly
3.Tankstrap,rear
2.Exposedbolt,top4.Exposedbolt,side
4.Installalocknutoverthelowerexposedboltpassing
throughtheframetosecureittothetankstrap(Figure
7).
G013926
1
2
3
4
Figure7
1.Mainsupportframe
assembly
3.Exposedbolt,side
2.Exposedbolt,top4.Locknut(3/8inch)
5.Installthewiretanklidstopremovedpreviouslyover
theprotrudingthreadsofthecarriageboltsinthe
upperportionofthetankstrap.Thebowshouldface
forwardtocatchthemaintanklidwhenopened.
6.Securethelidstopandtheupperportionofthe
eductorframetothetankassemblywithtwolocknut
removedpreviously.Torquethefastenersto19-24
N-m(14-18ft-lb).
7.Assembletheeductorcradletotheframe:
6

Figure8
1.Backplateassembly7.Handle
2.Hairpin8.Bolt(3/8x1–1/4inches)
3.Flatwasher9.Rightcradlearm
4.Bushing10.Mainsupportframe
assembly
5.Pivotpin11.Cradlearmaxle
6.Jamnut(3/8inch)12.Pivothousing
A.Startbyinstallingtherightcradlearmtothe
frame.Therightcradlearmisdenotedbyhave
thelongaxle.
B.Inserttheaxlethroughthehingeshaft.
C.Looselymatetheleftarmtotheexposedaxleon
theothersideoftheframe.
D.Installabushingintotheoutsidehingeholesof
thebackplateassembly.
E.Movethebackplateassemblyintoposition
betweentheupperholesineacharm.
F.Installapivotpinthroughtheupperholeinthe
armandthehingeholewiththebushinginthe
backplateassembly.
G.Installthehandlestothelowerholesinthearms.
Securewithabolt(3/8x1-1/4inches)andjam
nut(3/8inch).
H.Repeatfortheopposingarm.
I.Installasetscrewtotheleftarmatthelower
hingepoint(Figure9).Donottightenatthistime
toallowforadjustmentofthecradlesystem.
Figure9
1.Cradlearm,left3.Setscrew
2.Pivothousing4.Holesinthecradlearm
7

3
InstallingtheLatching
Components
Partsneededforthisprocedure:
2Spring
InstallingtheSprings
1.Installthespringintheholeinthelowerendofthe
angledtabonthesideoftheframeassembly(Figure
10).
G013931
12
3
4
5
Figure10
1.Angledtab4.Post
2.Holeintab5.Groove
3.Spring
2.Hookoneendofthespringintotheholeandtheother
endontothespringpost(Figure10).
3.Makesurethatthespringendisseatedproperlyinthe
grooveinthepost(Figure10).
4.Repeatsteps1through3fortheotherside.
5.Tightenthe2setscrewsintheleftarm.
AdjustingtheTonguePosition
MovethecradleassemblyintotheupperTransportposition
toadjustthetongue.
1.Liftuponthehandlestoraisetheassemblywhile
slightlytippingittowardthetank.
2.Guidethetongueunderthecrossbarwiththewelded
tabintheupperportionoftheframeassembly.
3.Lettheassemblypivotdown,towardthetank.
4.Makingsurethattheplasticstopsareincontactwith
thespringtabs,applyenoughpressureagainsttheback
plateassemblyofthecradletocompressthespring
tabsmidway(Figure11).
Figure11
1.Springtabunderpressure3.Springtab
2.Backplate
5.Whilemaintainingthepressureonthebackplate,slide
thetonguetowardyouuntilthelipofthetongueplate
contactsthecrossbar(Figure12).
Figure12
1.Tongue-platelip3.Slotinplate
2.Fasteners4.Weldedtab
6.Tightenthefastenersinthetonguetosecureits
position,thenreleasepressureonthebackplate.
Note:Checktoseeifthereisanyplayinthecradle.
Itshouldbeheldsnugtotheframeassembly.Youcan
repeatthisprocedureoncetheeductorisinstalledto
adjustthelockedposition.
8

4
InstallingtheEductor
Partsneededforthisprocedure:
1Eductor
1Handle
2Flange-headbolt
1Springclamp
2Bolt(#10-24x1/2inch)
2Locknut(#10-24)
4Bolt(3/8x1inch)
4Locknut(3/8inch)
2Flange-headnut
3Hex-headbolt
1Latchpost
1Latchhandle
1T-valve
1Gasket
1Worm-screwclamp
Procedure
1.Attachthelatchposttotheeductorhandleusinga
hex-headbolt(Figure13).
Figure13
1.Handle6.Flange-headbolt
2.Eductor7.Locknut(#10-24)
3.Flange-headnut8.Latchpost
4.Springclamp9.Extensionbracket
5.Bolt(#10-24x1/2inch)10.Latchhandle
2.Attachtheextensionbrackettothemainsupportframe
using2hex-headbolts(Figure13).
3.Connectthelatchhandletotheextensionbracket
(Figure13).
4.Attachthehandletotheeductorusing2ange-head
boltsandange-headnuts(Figure13).
5.Lowerthecradleintothedownposition.
6.Aligntheholesintheeductorassemblymountplate
withtheslottedholesinthebackplateofthecradle
assembly(Figure14).
Note:Thefastenersneedtobelooseenoughsothat
theycantravelintheslotwhentheeductorisinitially
raisedupintothetransportposition.Thisallowsfor
furtheradjustment.
9

Figure14
1.Bolt(3/8x1inch)4.Eductorassemblymount
hole
2.Backplate5.Eductorassemblymount
3.Locknut(3/8inch)
7.Install4bolts(3/8x1inch)andlocknuts(3/8inch)to
mounttheeductor.
Note:Donottightentheboltsatthistime.
8.Tocarefullyraisetheeductorinthecradleassemblyup
tothetransportposition,dothefollowing:
A.Liftthelowerhandletoraisetheeductorwhile
slightlytippingittowardthetank.
B.Guidethetongueunderthecrossbarwiththe
weldedtabintheupperportionoftheframe
assembly.
C.Thenpivottheassemblytowardthetank,taking
caretolineupthespringclampwiththelarge
pivothousinginthelowerportionoftheframe.
D.Pushuntiltheclampsnapsoverthepivothousing
asshowninFigure15.
Figure15
1.Springclamp2.Pivothousing
9.Checktheeductorheightonthecradlebackplateand
adjustitasnecessary.
10.Tightenthefastenerssecuringtheeductortothecradle.
Note:Torquethefastenersto36-45N-m(27-33ft-lb).
11.Tightenthe2setscrewsontheleftpivotarm.
12.Checktheoverallpositionoftheeductorassemblyon
thetankstrap.
Note:Theeductorshouldbeupright,inthetransport
position.Loosenthelowerlocknutontheframe
assemblysecuringittothetank.Donotremovethe
locknut.Adjustthepositionasnecessaryandtighten
thelocknut.Makesurethatthestrapissecuretothe
tank.
13.ConnecttheT-valvetotheeductorassemblyusinga
gasketandaworm-screwclamp(Figure16).
Figure16
1.T-valve2.Gasketandworm-screw
clamp
10