Toro 41621 User manual

FormNo.3403-794RevB
PivotingHoseReelKit
2015andAfterMulti-Pro5800TurfSprayer
ModelNo.41621—SerialNo.316000001andUp
Operator'sManual
Introduction
Readthismanualcarefullytolearnhowtooperate
andmaintainyourproductproperly.Theinformation
inthismanualcanhelpyouandothersavoidinjury
andproductdamage.AlthoughTorodesignsand
producessafeproducts,youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
illustratesthelocationofthemodelandserialnumbers
ontheproduct.
g028037
Figure1
1.Modelandserialnumberplate
ModelNo.
SerialNo.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Note:Thisproductcomplieswithallrelevant
Europeandirectives.Fordetails,pleaseseethe
DeclarationofIncorporation(DOI)atthebackofthis
publication.
Determinetheleftandrightsidesofthemachinefrom
thenormaloperatingposition.
Safety
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructions
andalwayspayattentiontothesafety-alert
symbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.
Readalsothesafetyandoperationinstructionsinthe
vehicleOperator'sManual.
•Donotaimthehandsprayeratanypersonor
animal.Fluidsunderhighpressurecanpenetrate
skinandcausesevereinjury,possiblyresultingin
amputationordeath.Hotliquidsandchemicals
canalsocauseburnsorinjury.Ifanypartofthe
bodycomesincontactwiththespraystream,
immediatelyconsultaphysicianfamiliarwith
injecteduidinjuries.
•Donotplaceyourhandoranyotherpartofyour
bodyinfrontofthespraynozzle.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3403-794*B

•Donotleavetheequipmentunderpressurewhen
youarenotpresent.
•Donotusethehandsprayerifthehose,trigger
lock,nozzle,oranyotherpartisdamagedor
missing.
•Donotusethehandsprayerifthereareanyleaks
inanyhoses,ttings,orothercomponents.
•Donotspraynearpowerlines.
•Donotdrivewhilesprayingwithahandsprayer.
•Wearrubbergloves,safetygoggles,anda
full-bodyprotectivesuitwhensprayingchemicals
withthehandsprayer.
•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
CAUTION
Chemicalsarehazardousandcancause
personalinjury.
•Readthedirectionsonthechemicallabels
beforehandlingthechemicalsandfollow
allmanufacturerrecommendationsand
precautions.
•Keepchemicalsawayfromyourskin.
Shouldcontactoccur,washtheaffected
areathoroughlywithsoapandcleanwater.
•Weargogglesandanyotherprotective
equipmentrecommendedbythechemical
manufacturer.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal127-3953
127–3953
1.Toretractthehosereel,
engagethebutton.
3.Decreasethesprayrate.
2.Increasethesprayrate.
2

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–
Removetheoptionalrinsetankand
movethesprayertank—MultiPro5800
turfsprayerswiththeoptionalrinsetank
kitinstalled.
Nut(1/4-20inch)1
Flangenut(5/16-18inch)5
Flangenut(3/8-16inch)12
Bolt(3/8-16x1inch)5
Bolt(1/4-20x3/4inch)1
Bolt(3/8-16inch)2
Bolt(3/8-16x31/2inch)2
Upperbracket1
Lower-bracketsupport1
Lowerbracket1
Whizbolt(5/16-18x1inch)1
U-Bolt1
Bolt(3/8-16x21/4inch)2
Reel-shelfsupportbracket1
Shoulderbolt4
Reelshelfframe1
Jamnut(5/16-18inch)2
Bolt(5/16-18x1inch)2
Pressuregaugereducer1
Coupler1
3
Pressuregauge1
Installthehose-reelframe.
4Nopartsrequired–
Assemblingtheoptionalrinse
tank—MultiPro5800turfsprayerswith
theoptionalrinsetankkitinstalled.
Wiringharness1
Switchboxassembly1
Thrustwasher1
Snapring1
Hosereelassembly1
Springpin1
Washer(7/16inch)4
Flangenut(5/16-18inch)2
Bolt(5/16-18x1/4inch)2
Washer1
Flangenut(3/8-16inch)4
5
Bolt(3/8-16x1inch)4
Installtheswitchboxandhosereel.
3

ProcedureDescriptionQty.Use
Controlvalve1
T-tting1
Hoseclamp1
Cabletie3
R-clamp1
Hose(71inches)1
Clamp1
90°elbow1
Tubecoupler1
Nut(1/4-20inch)1
Flangenut(3/8-16inch)1
Pressuretransducertube1
Bolt(1/4-20x3/4inch)1
Valvemount1
Control-valvebracket1
Bolt(6x12mm)4
Washer(8mm)4
Flangeheadbolt(6x16mm)4
6
Flangelocknut(6mm)4
Installthecontrolvalve.
Spray-gunhosewithtting1
Spraygun1
7Smallhoseclamp1
Connectthesprayhose.
8Nopartsrequired–Checkthepivotinghosereelforleaks.
Customerprovidedsupplies:
•PTFEthreadsealant(tapeorpaste)
•Anon-petroleum-basedlubricantsuchas
vegetableoil
4

1
PreparingtheMachine
NoPartsRequired
Procedure
WARNING
Batteryterminalsormetaltoolscouldshort
againstmetalmachinecomponents,causing
sparks.Sparkscancausethebatterygasses
toexplode,resultinginpersonalinjury.
•Whenremovingorinstallingthebattery,
donotallowthebatteryterminalstotouch
anymetalpartsofthetractor.
•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsofthe
machine.
WARNING
Incorrectbatterycableroutingcoulddamage
themachineandcables,causingsparks.
Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.
•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative
(black)cable.
1.Iftheoptionalrinsetankisinstalled,emptythe
tankintothespraytank;refertoOperatingthe
RinseKitintheInstallationInstructionforthe
TankRinseKit.
2.Ensurethatthesprayertankofthemachineis
emptyofalluids.
Note:Ifthesprayertankhascontained
chemicalsolutions,ushthetankandsprayer
systemthoroughlywithcleanwater;refertoyour
vehicleOperator'sManualforinstructions.
3.Parkthemachineonalevelsurface,setthe
parkingbrake,shutoffthesprayerpump,shut
offtheengine,andremovethekeyfromthekey
switch.
4.Disconnectthenegativebatterycablefrom
thenegativepostofthebattery;refertothe
Operator’sManual.
5.Disconnectthepositivebatterycablefrom
thepositivepostofthebattery;refertothe
Operator’sManual.
2
RemovingtheRinseTank
andMovingtheSprayTank
MultiPro5800TurfSprayers
withtheOptionalRinse-TankKit
Installed
NoPartsRequired
RemovingtheRinseTank
1.Atthetopofthespraytank,removetheretainer
forkthatsecuresthe90°barbedttingofthe
suctionhosetothehousingforthesuction
screen,andseparatethebarbedttingfromthe
housing(Figure2).
g206490
Figure2
1.90°barbedtting(supply
hose)
3.Retainerfork
2.Housing(suctionscreen)
2.Removethe90°ttingfromthesuction-screen
housing(Figure2).
3.Atthebottomoftherinsetank,removethe
retainerforkthatsecuresthe90°ttingofthe
supplyhosetothebulkheadtting(Figure3).
5

g244766
Figure3
1.Retainerfork3.Bulkheadtting
2.90°tting(supplyhose)
4.Removethe90°ttingfromthebulkheadtting
(Figure3).
5.Removethe2bolts,4washers,and2ange
locknutsthatsecurethe2hold-downbrackets
fortherinsetanktothevalvemount,andremove
thehold-downbrackets(Figure4).
g244764
Figure4
1.Washer3.Hold-downbracket
2.Bolt4.Flangelocknuts
6.Removetherinsetankfromthemachine(Figure
5).
g244765
Figure5
MovingtheSprayTank
g244767
Figure6
1.Loosenthe4angelocknutsand4boltsthat
securethetank-straphalves(Figure7).
g244763
Figure7
1.Flangelocknut3.Bolt
2.Tank-straphalf
2.Movethespraytankforwarduntilthestrapsare
alignsushwiththerearmostshoulderofthe
strapreliefmoldedintothetank(Figure8).
6

g244768
Figure8
1.Frontofthemachine4.Flush(shoulderofthe
strapreliefandthetank
strap)
2.Spraytank5.Gap(shoulderofthestrap
reliefandthetankstrap)
3.Tankstrap
3.Tightenthe4angedlocknutsand4boltsatthe
topofstrapsuntilthestrapsareushwiththe
surfaceofthetank(Figure7).
3
InstallingtheHose-Reel
Frame
Partsneededforthisprocedure:
1Nut(1/4-20inch)
5Flangenut(5/16-18inch)
12Flangenut(3/8-16inch)
5Bolt(3/8-16x1inch)
1Bolt(1/4-20x3/4inch)
2Bolt(3/8-16inch)
2Bolt(3/8-16x31/2inch)
1Upperbracket
1Lower-bracketsupport
1Lowerbracket
1Whizbolt(5/16-18x1inch)
1U-Bolt
2Bolt(3/8-16x21/4inch)
1Reel-shelfsupportbracket
4Shoulderbolt
1Reelshelfframe
2Jamnut(5/16-18inch)
2Bolt(5/16-18x1inch)
1Pressuregaugereducer
1Coupler
1Pressuregauge
Procedure
1.Mounttheupperbracketusing1bolt(1/4-20
x3/4inch),1nut(1/4-20inch),1whizbolt
(5/16-18x1inch),and1angenut(5/16-18
inch)asshowninFigure9.
7

g027953
Figure9
1.Bolt(1/4-20x3/4inch)4.Flangenut(5/16-18inch)
2.Upperbracket5.Whizbolt(5/16-18x1
inch)
3.Nut(1/4-20inch)
2.Securethebacksideoftheupperbracketusing
1U-bolt,1bolt(3/8-16x1inch),and3ange
nuts(3/8-16inch)asshowninFigure10.
g027954
Figure10
1.Bolt(3/8-16x1inch)3.U-bolt
2.Flangenut(3/8-16inch)
Note:Ifarinsetankwasremovedbefore
installingtheupperbracket,installtherinsetank
beforeproceedingtothenextstep.
3.Mountthelowerbracketandlowersupport
brackettotheframeusing2bolts(3/8-16inch),
2bolts(3/8-16x31/2inch),and4angenuts
(3/8-16inch)asshowninFigure11.
g027955
Figure11
1.Bolt(3/8-16inch)4.Lowerbracket
2.Lowersupportbracket5.Bolt(3/8-16x31/2inch)
3.Flangenut(3/8-16inch)
4.Ifyourmachinehastheoptionalrinsetankkit
installed,alignthetanktothemachineasshown
ingure(Figure12).
Note:Youwillcompletetherinsetank
installationinInstallingtheRinseTank(page9).
g244760
Figure12
1.Optionalrinsetank3.Forward
2.Down
5.Securethereel-shelfsupportbrackettothe
upperandlowerbracketsusing4bolts(3/8-16
8

x1inch),2bolts(3/8-16x21/4inch),and6
angenuts(3/8-16inch)asshowninFigure13.
g027956
Figure13
1.Bolt(3/8-16x1inch)3.Bolt(3/8-16x21/4inch)
2.Reel-shelfsupportbracket4.Flangenut(3/8-16inch)
6.Insertthereelshelfframeintotheslotsontothe
reel-shelfsupportbracketandsecuretheshelf
using4shoulderbolts,4angenuts(5/16-18
inch),2bolts(5/16-18x1inch),and2jamnuts
(5/16-18inch)asshowninFigure14.
g027957
Figure14
1.Flangenut(5/16-18inch)3.Jamnut(5/16-18inch)
2.Shoulderbolt4.Bolt(5/16-18x1inch)
7.ApplyPTFEtapetothethreadsonthepressure
gaugeandinstallthepressuregaugeassembly
asshowninFigure15.
g027958
Figure15
1.Pressuregauge3.Pressuregaugesupport
bracketassembly
2.Pressuregaugereducer4.Coupler
8.Tightentheboltsonthepressure-gaugesupport
bracketagainstthereel-shelfframe.
4
AssemblingtheOptional
RinseTank
MultiPro5800TurfSprayers
withtheOptionalRinse-TankKit
Installed
NoPartsRequired
InstallingtheRinseTank
1.Alignthehold-downbracketwiththereliefs
moldedintothetopoftherinsetank(Figure16)
9

g244762
Figure16
1.Hold-downbracket4.Washer(3/8inch)
2.Flangelocknut(3/8inch)5.Valvemount
3.Bolt(3/8x1-1/2inches)
2.Aligntheslotinthehold-downbracketwiththe
holeinthevalvemount(Figure16).
3.Looselyassembletheholddowntothevalve
mount(Figure16)withabolt(3/8x1-1/2
inches),2washers(3/8inch),andaange
locknut(3/8inch)thatyouremovedinRemoving
theRinseTank(page5).
4.Repeatsteps1through3fortheotherholddown
attheotherrecessintherinsetank(Figure16).
5.Carefullytightentheboltsandangenutsby
hand.
Important:Therinsetankmustbeseated
andsecure,buttheholddownshouldnot
deformorwarpthetank
Note:Oncetherinsetankhasbeeninitially
lled,checktheholddownsandtherinsetank
forplay(theweightofthewaterinthetank
canfurtherseatthetankagainsttheframe).If
needed,tightenthebolt(s)andangelocknut(s)
untiltheholddownsaresnugagainsttherinse
tank—donotdeformthetank.
InstallingtheSprayTankSuction
Hose
1.Insertthe90°barbedttingofthesuctionhose
tothehousingforthesuctionscreenuntilthe
ttingisfullyseated(Figure17).
g244761
Figure17
1.Retainerfork3.Housing(suctionscreen)
2.90°barbedtting(supply
hose)
2.Securethe90°barbedttingtothehousingfor
thesuctionscreenwiththeretainerfork(Figure
17).
AssemblingtheSupplyHose
1.Alignthe90°barbedttingofthesupplyhose
withthehousingforthesuctionscreen(Figure
18).
g206490
Figure18
1.90°barbedtting(supply
hose)
3.Retainingfork
2.Housing(suctionscreen)
2.Securethe90°barbedttingtothehousing
(Figure18)withtheretainerforkthatyou
removedinstep1ofRemovingtheRinseTank
(page5).
10

5
InstallingtheSwitchBox
andHoseReel
Partsneededforthisprocedure:
1Wiringharness
1Switchboxassembly
1Thrustwasher
1Snapring
1Hosereelassembly
1Springpin
4Washer(7/16inch)
2Flangenut(5/16-18inch)
2Bolt(5/16-18x1/4inch)
1Washer
4Flangenut(3/8-16inch)
4Bolt(3/8-16x1inch)
Procedure
Note:Thefuseforthehose-reelmotorislocatedin
theswitchbox(Figure19).
g023422
Figure19
1.Hose-reelbutton3.Rateswitch
2.Fuse4.Powerrelay
1.Droptheswivelplateintotheholeonthe
hose-reelbase.
2.Ontheundersideofthehose-reelframe,attach
thethrustwasherandsnapringtotheposton
theswivelplate(Figure20).
g028032
Figure20
1.Thrustwasher2.Snapring
3.Mounttheswitchboxtotheswivelplateusing
2bolts(5/16-18x1/4inch)and2angenuts
(5/16-18inch)asshowninFigure21.
g028033
Figure21
1.Flangenut4.Switchbox
2.Swivelplate5.Wiringharness
3.Bolt6.Wiring-harnessclip
4.Securethewiringharnesstothesidesofthe
swivelplateusingtheexistingclips(Figure21).
5.Securethehosereeltotheswivelplateusing4
bolts(3/8-16x1inch),4washers(7/16inch),
and4angenuts(3/8-16inch)asshownin
Figure22.
Note:Thehose-reelmotorshouldfaceaway
fromtheswitchpanel.
11

g023425
Figure22
1.Flangenut(3/8-16inch)3.Bolt(3/8-16x1inch)
2.Washer(7/16inch)
6.Installthewasherandspringpintotheunderside
ofthehose-reelframe(Figure23).
g028034
Figure23
1.Washer2.Springpin
7.Connecttheremainingwiringharnessplugs
tothemotor,themainharnesspower,andthe
hosereelkitplugs.
6
InstallingtheControlValve
fortheHoseReel
Partsneededforthisprocedure:
1Controlvalve
1T-tting
1Hoseclamp
3Cabletie
1R-clamp
1Hose(71inches)
1Clamp
190°elbow
1Tubecoupler
1Nut(1/4-20inch)
1Flangenut(3/8-16inch)
1Pressuretransducertube
1Bolt(1/4-20x3/4inch)
1Valvemount
1Control-valvebracket
4Bolt(6x12mm)
4Washer(8mm)
4Flangeheadbolt(6x16mm)
4Flangelocknut(6mm)
12

AssemblingtheControlValve
MultiPro5800TurfSprayers—2015and
Before
1.Disconnectthecapandcouplerfromthe
pressure-gaugeport(Figure24).
g028390
Figure24
MultiPro5800turfsprayers(2015andBefore)
1.Gasket4.Coupler
2.90°elbow5.Controlvalve
3.Clamp6.Hose-reelsupplyhose
2.Installthecontrolvalveassemblyasshownin
Figure24.
3.Installthecouplerintotheopenportonthe90°
elbow(Figure24andFigure37).
Note:Thecapcanbediscarded.
4.Connectthehose-reelsupplyhosetothecontrol
valveusingahoseclamp(Figure24).
RemovingtheControlValvefrom
theMachine
MultiPro5800TurfSprayers—2016andAfter
1.Disconnectthe3-socketconnectorforthe
pressuretransducer(Figure25).
g033984
Figure25
1.3-socketconnector2.Pressuretransducer
2.Removetheangeclampthatsecuresthe
pressuretransducertothe90°tting,and
removethetransducer,gasketandangeclamp
(Figure26).
g033962
Figure26
1.Pressuretransducer4.Flangeclamp
2.90°tting5.Gasket
3.90°tting(withaconnector
forthesensetube)
13

3.Removetheangeclampthatsecures90°tting
tothe90°ttingwithaconnectorforthesense
tube,andremovethe90°tting,gasketand
angeclamp(Figure26)
PreparingtheControlValve
MultiPro5800TurfSprayers—2016andAfter
1.Assemblethevalvemountontothecontrolvalve
asshowninAofFigure27.
g033904
Figure27
1.Controlvalve3.Flange-headscrew(#6)
2.Valvemount
2.Securethevalvemounttothecontrolvalve
withtheange-headscrew(#6),andtightenthe
screwbyhand(BofFigure27).
3.Assemblethevalvemounttothecontrol-valve
bracket(Figure28)withthe4bolts(6x12mm)
and4atwashers;torquetheboltsto10to12
N∙m(86to106in-lb).
g033905
Figure28
1.Valvemount3.Flatwasher(8mm)
2.Control-valvebracket4.Bolt(6x12mm)
4.AligntheangeoftheT-ttingtotheangeof
thecontrolvalveasshowninFigure29.
g033906
Figure29
1.Gasket3.T-tting
2.Flangeclamp4.Flange(controlvalve)
5.LooselyattachtheT-ttingtothecontrolvalve
withagasketandangeclamp(Figure29).
6.Aligntheangeofthepressuretransducerwith
theangeoftheT-ttingasshowninFigure30.
g033907
Figure30
1.Flange(controlvalve)3.Flangeclamp
2.Flange(pressure
transducer)
4.Gasket
7.AssemblethepressuretransducertotheT-tting
withagasketandangeclamp,andtightenthe
clampbyhand(Figure30).
14

DrillingtheManifoldMount
MultiPro5800TurfSprayers—2016andAfter
1.AligntheangeoftheT-ttingwiththeange
ofthe90°ttingwithaconnectorforthesense
tube(Figure31).
g033916
Figure31
1.Flange(T-tting)5.90°tting(section-valve
bypass)
2.Flangeclamp6.Hoseclamp
3.Gasket7.Hose(section-valve
bypass)
4.90°tting(withaconnector
forthesensetube)
2.LooselyassembletheT-ttingandthe90°tting
withagasketandaangeclamp(Figure31)
Note:Rotatethecontrol-valvebracketas
necessarytoalignitushwiththesurfaceofthe
valvemount.
3.Usingthecontrol-valvebracketasatemplate,
markthelocationoftheholesinthebracketonto
thesurfaceofthemanifoldmount(Figure32).
g033918
Figure32
4.Removetheclamp,gasket,T-ttingwiththe
angefromthe90°ttingwithaconnectorfor
thesensetube(Figure31).
5.Centerpunchthemarksonthemanifoldmount
thatyoumadeinstep3.
6.Drill4holes6mm(1/4inch)intothemanifold
mountatthecenterpunchmarksthatyoumade
instep5.
g033919
Figure33
1.Drillanddrillbit—6mm
(1/4inch)
2.Manifoldmount
15

AssemblingtheControlValve
MultiPro5800TurfSprayers—2016andAfter
1.AligntheangeoftheT-ttingwiththeange
ofthe90°ttingwithaconnectorforthesense
tube(Figure34).
g033917
Figure34
1.Flangeclamps(with
gasket)
5.Manifoldmount
2.90°tting(section-valve
bypass)
6.Flangelocknut(6mm)
3.Flangeheadbolt(6x16
mm)
7.Hoseclamp
4.Control-valvebracket8.Hose(section-valve
bypass)
2.LooselyassembletheT-ttingandthe90°tting
withagasketandaangeclamp(Figure34).
3.Assemblethecontrol-valvebrackettothe
manifoldmount(Figure35)with4angehead
bolts(6x16mm)and4angelocknuts(6mm);
torquetheboltsto10to12N∙m(86to106in-lb).
4.Tightenbyhandtheangeclampthatsecures
thecontrolvalveandtheT-tting(Figure29)
andtheangeclampthatsecuresT-ttingtothe
90°ttingwithaconnectorforthesensetube
(Figure31andFigure34).
5.Connectthe3-socketconnectorforthepressure
transducer(Figure35).
g033985
Figure35
1.3-socketconnector2.Pressuretransducer
6.Assemblethespray-wandhoseontothe
barbed-hosettingofthecontrolvalve,and
securethehosetothettingwithahoseclamp
(Figure36).
g033915
Figure36
1.Barbed-hosetting
(controlvalve)
3.Spray-wandhose
2.Hoseclamp
16

AssemblingtheSupplyHose
andPressure-SenseTubetothe
Machine
1.Securethehose180cm(71inches)totheupper
bracketusingaR-clamp,bolt(1/4-20x3/4inch),
andnut(1/4-20inch)asshowninFigure37.
g028036
Figure37
2015andbeforemodelshown;2016andaftermodelsare
similar.
1.R-clamp3.Coupler
2.Bolt(1/4-20x3/4inch)4.T-Fitting
2.ApplyPTFEsealanttothethreadsonthe
T-ttingandconnecttheT-ttingtothecontrol
valve(Figure37).
3.ApplyPTFEsealanttothethreadsonthe
couplerandconnectthecouplertotheT-tting
(Figure37).
4.Connectthepressuretransducertubetothe
couplingattheT-ttinginthe90°elbowandthe
couplingatthepressuregauge(Figure38).
g028038
Figure38
2015andbeforemodelshown;2016andaftermodelsare
similar.
1.Coupler(pressuregauge)3.Coupler(T-ttinginthe90°
elbow)
2.Pressuretransducertube
5.Connectthehose180cm(71inches)tothe
barbed-hosettingonthehosereelassembly
andsecurethehosetothettingwithahose
clampasshowninFigure39.
g034483
Figure39
2015andbeforemodelshown;2016andaftermodelsare
similar.
1.Hose(71inches)3.Wireharness
2.Clamp4.Cableties
6.Securethewireharnessforthepivoting
hose-reelkitthetothesupplyhoseforthereel
using3cableties(Figure39).
17

7
ConnectingtheSprayHose
Partsneededforthisprocedure:
1Spray-gunhosewithtting
1Spraygun
1Smallhoseclamp
Procedure
1.ApplyPTFEsealanttothethreadsofthehose
ttingonthelonghose,andinstallthettinginto
theconnectingtubeonthereel(Figure40).
g001719
Figure40
2.Connectthefreeendofthelonghosetothe
ttingonthespraygun(Figure41).
g017765
Figure41
1.Hose3.Barb
2.Hoseclamp4.Spraygun
3.Securetheendofthehosewithasmallhose
clamp.
4.Connectthebatterycablesasfollows:
WARNING
Incorrectbatterycableroutingcould
damagethemachineandcables,causing
sparks.Sparkscancausethebattery
gassestoexplode,resultinginpersonal
injury.
•Alwaysdisconnectthenegative
(black)batterycablebefore
disconnectingthepositive(red)
cable.
•Alwaysconnectthepositive(red)
batterycablebeforeconnectingthe
negative(black)cable.
A.Connectthepositivebatterycabletothe
positivepostofthebattery;refertothe
Operator’sManual.
B.Connectthenegativebatterycabletothe
negativepostofthebattery;refertothe
Operator’sManual.
5.Pressthehosewindbutton,andcarefullyguide
thehoseontothereelmovingthehosefrom
sidetosidetoevenlydistributethehose.
CAUTION
Hands,looseclothing,longhair,and
loosejewelrycouldgetcaughtinthe
hoseandreelwhilerewindingandcause
injury.
•Keepyourhandsclearofthereeland
hosewhileitisrewinding.
•Donotwearlooseclothingorloose
jewelryandtieuplonghair.
18

8
CheckingthePivotingHose
ReelforLeaks
NoPartsRequired
Procedure
WARNING
Fluidescapingthesprayersystemunder
pressurecanpenetrateskinandcauseinjury.
•Makesurethatallhosesandlinesarein
goodconditionandallconnectionsand
ttingsaretightbeforeapplyingpressure
tothesprayersystem.
•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressureuid.
•Usecardboardorpapertonduidleaks.
•Safelyrelieveallpressureinthesprayer
systembeforeperforminganyworkonthe
sprayersystem.
•Seekimmediatemedicalattentionifuid
isinjectedintoskin.
1.Partiallyllthesprayertankwithcleanwater.
2.Starttheengine,settheenginespeedtothe
half-throttleposition,andsettheswitchforthe
sprayerpumptotheONposition;refertothe
Operator’sManual.
3.Ensurethecontrolvalveattheendofthesection
manifoldisopen.
4.Checkforleaksatthemanifold,controlvalve,
andhose.
5.Usetherateswitchintheswitchboxtoraisethe
sprayersystempressureatthehosereel.
6.Checkthefollowingcomponentsforleaks:
•ttingsandcouplings
•pressuregaugeandhose-reelvalve
•tubes,hoses,andspraygun
Note:Repairallleaksbeforeoperatingthe
sprayersystem.
7.Closethecontrolvalveforthehosereel,setthe
switchforthesprayerpumptotheOFFposition,
andshutofftheengine.
Operation
WARNING
Fluidunderpressurecanpenetrateskinand
causeinjury.
•Keepyourbodyandhandsawayfrom
nozzlesthatejecthigh-pressureuid.
•Donotaimthesprayeratanypersonor
animal.
•Makesurethatalluidhosesandlinesare
ingoodconditionandthatallconnections
andttingsaretightbeforeapplying
pressuretothesystem.
•Usecardboardorpapertondleaks.
•Safelyrelieveallpressureinthesystem
beforeperforminganyworkonit.
•Getimmediatemedicalhelpifuidis
injectedintoskin.
•Hotliquidsandchemicalscancauseburns
orotherharm.
Important:Alwaysemptyandcleanthesprayer
immediatelyaftereachuse.Failuretodosomay
causethechemicalstodryorthickeninthelines,
cloggingthepumpandothercomponents.
Cleanthespraysystemaftereachsprayingsession.
Toproperlycleanthespraysystem:
•Use3separaterinses.
•Useaminimumof189L(50USgallons)foreach
rinse.
•Usethecleanersandneutralizersas
recommendedbythechemicalmanufacturers.
•Usecleanwater(nocleanersorneutralizers)for
thelastrinse.
19

Switchingfrom
Boom-SprayModeto
Hand-SprayMode
WARNING
Drivingwhileusingthehandsprayercan
causelossofcontrol,resultingininjuryor
death.Donotoperatethehandsprayerwhile
driving.
1.Stopthemachine,turntheboomsoff,andset
theparkingbrake.
2.Atthebackofthemachine,ensurethatthe
triggerlockonthespraygunislocked.
3.FliptheleveronthecontrolvalvetotheOPEN
position.
4.Attheoperator'sposition,turnonthepump.
5.SwitchthemasterboomtotheONposition.
6.Settheenginetothedesiredspeed,thenset
theneutralengine-speedlock.
Important:Donotuseapressuresetting
higherthan1034kPa(150psi)withthehand
sprayer.
SprayingwiththeHand
Sprayer
1.Pulloutthedesiredamountofhosefromthe
reel.
Important:Donotpulloutthehosewiththe
spraygun.Alwaysholdontothehoseand
pullonitdirectly.Pullingoutthehosewith
thegunmaybreakthettingonthegunor
damagethehose.
2.Releasethetriggerlock.
3.Directthespraygunnozzleattheareatobe
sprayedandpullthetrigger.
4.Releasethetriggerandsetthetriggerlockwhen
youarenished.
SwitchingfromHand-Spray
ModetoBoom-SprayMode
CAUTION
Hands,looseclothing,longhair,andloose
jewelrycouldgetcaughtinthehoseandreel
whilerewindingandcauseinjury.
•Keepyourhandsclearofthereelandhose
whileitisrewinding.
•Donotwearlooseclothingorloosejewelry
andtieuplonghair.
1.Presstherewindbuttononthehosereeluntil
onlyafewfeetofhoseisoutofthereel.
2.FliptheleveronthecontrolvalvetotheCLOSED
position.
3.Directthespraygunnozzleatanareawhereit
issafetospray,releasethetriggerlock,andpull
thetriggeruntilallremaininguidisoutofthe
hose,thensetthetriggerlock.
4.Returnthesprayguntotheholderontheback
ofthereel.
5.Returntheenginetoidlespeed.
6.Stopthepump.
Important:Ensurethatyouushthespray
gunwithfreshcleanwaterduringyour
dailycleaningroutine(refertoyoursprayer
Operator'sManual).Failuretoproperlyclean
thespraygunmaydegradetheperformance
andreliabilityofthehosereelkitandspray
gun.
7.Usetherateswitchtosetthedesiredpressure.
20