Toro 41593 User manual

FormNo.3394-667RevD
Multi-Pro5800TurfSprayer
ModelNo.41593—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3394-667*D

TheMulti-Pro®turfsprayerisadedicatedturfspray
applicationvehicleandisintendedtobeusedbyprofessional,
hiredoperatorsincommercialapplications.Itisprimarily
designedforsprayingonwell-maintainedlawnsinparks,golf
courses,sportselds,andoncommercialgrounds.
ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orother
reproductiveharm.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
Theenclosed
Engine Owner's Man ual issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Introduction
Readthismanualcarefullytolearnhowtooperateand
maintainyourproductproperly.Theinformationinthis
manualcanhelpyouandothersavoidinjuryandproduct
damage.AlthoughTorodesignsandproducessafeproducts,
youareresponsibleforoperatingtheproductproperlyand
safely.YoumaycontactTorodirectlyatwww.Toro.comfor
productsafetyandoperationtrainingmaterials,accessory
information,helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1illustratesthelocationofthe
modelandserialnumbersontheproduct.
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol.
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ChemicalSafety.......................................................5
WhileOperating......................................................6
Maintenance...........................................................7
SoundPower..........................................................8
SoundPressure.......................................................8
Hand-ArmVibration...............................................8
WholeBodyVibration.............................................8
SafetyandInstructionalDecals.................................8
Setup...........................................................................13
1CheckingtheBoomHingeSprings.........................13
2RemovingtheShippingBumper.............................14
ProductOverview.........................................................15
Controls...............................................................16
Specications........................................................21
Operation....................................................................21
ThinkSafetyFirst...................................................21
PerformingPre-StartingChecks...............................21
PreparingtoDrivetheMachine................................21
PreparingtoUsetheSprayer....................................25
OperatingtheMachine............................................26
BreakinginaNewSprayer.......................................27
OperatingtheSprayer.............................................27
FillingtheFreshWaterTank....................................28
FillingtheSprayTank..............................................28
OperatingtheBooms..............................................28
Spraying................................................................29
TurfCarePrecautionswhileOperatinginStationary
Modes...............................................................29
SprayingTips.........................................................29
UncloggingaNozzle..............................................29
SelectingaNozzle..................................................30
CleaningtheSprayer...............................................30
CalibratingtheSectionValves...................................31
AgitationBypassValveKnobPosition.......................31
CalibratingtheAgitationBypassValve.......................32
Pump....................................................................32
TransportingtheSprayer.........................................33
TowingtheSprayer.................................................33
Maintenance.................................................................35
RecommendedMaintenanceSchedule(s)......................35
DailyMaintenanceChecklist....................................37
NotationforAreasofConcern.................................37
PremaintenanceProcedures........................................38
JackingtheSprayerUp............................................38
AccessingtheEngine..............................................38
Lubrication...............................................................40
GreasingtheSprayer...............................................40
GreasingtheBoomHinges......................................40
GreasingtheActuatorRodBearings..........................40
EngineMaintenance..................................................41
CheckingtheAirCleaner.........................................41
ServicingtheEngineOil..........................................42
FuelSystemMaintenance...........................................44
CheckingtheFuelLineandConnections...................44
BleedingtheFuelSystem.........................................44
BleedingAirfromtheInjectors................................45
ServicingtheFuelFilters.........................................45
DrainingtheFuelTank...........................................47
ElectricalSystemMaintenance....................................48
ReplacingtheFuses................................................48
ServicingtheBattery...............................................48
DriveSystemMaintenance.........................................50
InspectingtheWheels/Tires....................................50
ChangingthePlanetaryGearboxFluid.......................50
AdjustingtheFrontWheelToe-in.............................51
CoolingSystemMaintenance......................................51
ServicingtheCoolingSystem...................................51
BrakeMaintenance....................................................53
AdjustingtheBrakes...............................................53
BeltMaintenance......................................................53
ServicingtheAlternatorBelt....................................53
HydraulicSystemMaintenance....................................54
HydraulicFluidSpecication...................................54
ServicingtheHydraulicOil......................................54
SpraySystemMaintenance..........................................56
InspectingtheHoses..............................................56
ChangingthePressureFilter....................................57
PumpMaintenance.................................................57
AdjustingtheActuators...........................................57
InspectingtheNylonPivotBushings.........................58
Cleaning...................................................................59
CleaningtheRadiatorCoolingFins...........................59
CleaningtheAgitationandSectionValves..................59
Storage........................................................................65
Troubleshooting...........................................................66
Schematics...................................................................69
3

Safety
Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—“personalsafetyinstruction.”Failuretocomply
withtheinstructionmayresultinpersonalinjuryordeath.
ThemachinemeetstherequirementsofSAEJ2258.
SafeOperatingPractices
Important:Important:Themachineisdesigned
primarilyasanoff-roadvehicleandisnotintendedfor
extensiveuseonpublicroads.Whenusingthemachine
onpublicroads,followalltrafcregulationsanduse
anyadditionalaccessoriesthatmayberequiredbylaw,
suchaslights,turnsignals,slowmovingvehicle(SMV)
sign,andothersasrequired.
TheMulti-Pro5800TurfSprayerwasdesignedandtestedto
offersafeservicewhenoperatedandmaintainedproperly.
Althoughhazardcontrolandaccidentpreventionpartiallyare
dependentuponthedesignandcongurationofthemachine,
thesefactorsarealsodependentupontheawareness,concern,
andpropertrainingofthepersonnelinvolvedintheoperation,
maintenanceandstorageofthemachine.Improperuseor
maintenanceofthemachinecanresultininjuryordeath.
NotalloftheattachmentsthatadapttotheMulti-Pro5800
TurfSprayerarecoveredinthismanual.Seethespecic
Operator’sManualprovidedwitheachattachmentfor
additionalsafetyinstructions.Readthesemanuals.
Toreducethepotentialforinjuryordeath,complywiththe
followingsafetyinstructions:
Supervisor'sResponsibilities
•Makesurethatoperatorsarethoroughlytrainedand
familiarwiththeOperator'sManual,engineowner’smanual,
andalllabelsonthesprayer.
•Establishyourownspecialproceduresandworkrules
forunusualoperatingconditions(e.g.slopestoosteep
forsprayeroperation).
Training
•ReadtheOperator'sManualandothertrainingmaterial
beforeoperatingthemachine.
Note:Iftheoperator(s)ormechanic(s)cannotreadthe
manuallanguage,itistheowner'sresponsibilitytoexplain
thismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neveruntrainedpeopleoperateorservicetheequipment.
Note:Localregulationsmayrestricttheageofthe
operator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other
people,ordamagetoproperty.
BeforeOperating
•Operatethemachineonlyafterreadingandunderstanding
thecontentsofthismanual.
•Neverallowchildrentooperatethesprayer.
•Neverallowotheradultstooperatethesprayerwithout
rstreadingandunderstandingtheOperator'sManual.
Onlytrainedandauthorizedpersonsshouldoperatethis
sprayer.Makesurethatalloperatorsarephysicallyand
mentallycapableofoperatingthesprayer.
•Thissprayerisdesignedtocarryonlyyou,theoperator
andonepassengerintheseatprovidedbythe
manufacturer.Nevercarryanyadditionalpassengerson
thesprayer.
•Neveroperatethesprayerwhenundertheinuence
ofdrugsoralcohol.Evenprescriptiondrugsandcold
medicinescancausedrowsiness.
•Donotdrivethesprayerwhenyouaretired.Besureto
takeoccasionalbreaks.Itisveryimportantthatyoustay
alertatalltimes.
•Becomefamiliarwiththecontrolsandknowhowtostop
theenginequickly.
•Keepallshields,safetydevices,anddecalsinplace.Ifa
shield,safetydevice,ordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.
•Wearappropriateclothing;includingsafetyglasses,long
pants,safetyshoes,rubberboots,gloves,andhearing
protection.Donotwearloosettingclothingorjewelry
whichcouldgetcaughtinmovingpartsandcause
personalinjury.Alwayswearsubstantialshoes.
CAUTION
Thismachineproducessoundlevelsinexcess
of85dBAattheoperator’searandcancause
hearinglossthroughextendedperiodsof
exposure.
Wearhearingprotectionwhenoperatingthis
machine.
•Avoiddrivingwhenitisdark,especiallyinunfamiliar
areas.Ifyoumustdrivewhenitisdark,besuretodrive
cautiously,usetheheadlights,andevenconsideradding
additionallights.
•Beextremelycarefulwhenoperatingaroundpeople.
Alwaysbeawareofwherebystandersmightbelocated
andkeepthemawayfromtheworkarea.
4

•Beforeoperatingthesprayer,alwayscheckthedesignated
areasofthesprayerthatarestatedinthePre-Starting
ChecksintheOperationsection.Ifthemachinedoes
notfunctioncorrectlyorisdamagedinanyway,donot
usethesprayer.Makesurethattheproblemiscorrected
beforethesprayerorattachmentisoperated.
•Makesuretheoperatorandpassengerareaiscleanand
freefromchemicalresidueanddebrisbuildup.
•Ensurethatalluidlineconnectorsaretightandallhoses
areingoodconditionbeforeapplyingpressuretothe
system.
Note:Donotusethesprayerifitisleakingordamaged.
•Sincefuelishighlyammable,handleitcarefully.
–Useanapprovedfuelcontainer.
–Donotremovethecapfromthefueltankwhenthe
engineishotorrunning.Allowtheenginetocool
beforefuelingthemachine.
–Donotsmokewhilehandlingfuel.
–Fillthefueltankofthemachineoutdoors.
–Fillthefueltankofthemachinetoabout25mm(1
inch)belowthetopofthetank(thebottomofthe
llerneck).Donotoverllthefueltank.
–Wipeupanyspilledfuel.
ChemicalSafety
WARNING
Chemicalsubstancesusedinthespreader-sprayer
systemmaybehazardousandtoxictoyou,
bystanders,animals,plants,soilsorotherproperty.
•Carefullyreadandfollowthechemicalwarning
labelsandMaterialSafetyDataSheets(MSDS)
forallchemicalsusedandprotectyourself
accordingtothechemicalmanufacturer's
recommendations.Ensurethataslittleskin
aspossibleisexposedwhileusingchemicals.
UseappropriatePersonalProtectiveEquipment
(PPE)toguardagainstpersonalcontactwith
chemicals,suchas:
–safetyglasses,goggles,and/orfaceshield
–respiratororltermask
–chemicalresistantgloves
–rubberbootsorothersubstantialfootwear
–hearingprotection
–cleanchangeofclothes,soap,anddisposable
towels,tobekepton-hand,intheeventof
achemicalspill.
•Keepinmindthattheremaybemorethan
onechemicalused,andinformationoneach
chemicalshouldbeassessed.
•Refusetooperateorworkonthesprayerifthis
informationisnotavailable!
•Beforeworkingonasprayersystem,make
surethatthesystemhasbeentriplerinsedand
neutralizedaccordingtotherecommendations
ofthechemicalmanufacturer(s)andallofthe
valveshavebeencycled3times.
•Verifythereisanadequatesupplyofcleanwater
andsoapnearby,andimmediatelywashoffany
chemicalsthatcontactyou.
•Obtainpropertrainingbeforeusingorhandling
chemicals.
•Usethecorrectchemicalforthejob.
•Followthechemicalmanufacturer'sinstructionsfor
thesafeapplicationofthechemical.Donotexceed
recommendedsystemapplicationpressure.
•Donotll,calibrate,orcleantheunitwhenpeople,
especiallychildren,orpetsareinthearea.
•Handlechemicalsinawellventilatedarea.
•Havecleanwateravailableespeciallywhenllingthe
spraytank.
•Donoteat,drink,orsmokewhileworkingwithchemicals.
5

•Donotcleanspraynozzlesbyblowingthroughthemor
placinginmouth.
•Alwayswashyourhandsandotherexposedareasassoon
aspossibleafteryounishworkingwithchemicals.
•Keepchemicalsintheiroriginalpackagesandstoredin
asafelocation.
•Properlydisposeofunusedchemicalsandchemical
containersasinstructedbythechemicalmanufacturer
andyourlocalcodes.
•Chemicalsandfumesaredangerous;neverenterthetank
orplaceyourheadoverorintheopeningofatank.
•Followalllocal,state,federalregulationsforspreading
orsprayingchemicals.
WhileOperating
WARNING
Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.
Donotrunengineindoorsorinanenclosedarea.
•Theoperator(andpassenger)shouldremainseated
wheneverthesprayerisinmotion.Theoperatorshould
keepbothhandsonthesteeringwheelwheneverpossible.
Keepyourarmsandlegswithinthesprayerbodyatall
times.
•Alwayswatchoutforandavoidlowoverhangssuchas
treelimbs,doorjambs,andoverheadwalkways.Make
surethereisenoughroomoverheadtoeasilyclearthe
sprayerandyourhead.
•Failuretooperatethesprayersafelymayresultinan
accident,tipoverofthesprayer,andseriousinjuryor
death.Drivecarefully.Topreventtippingorlossof
control:
–Useextremecaution,reducespeed,andmaintain
asafedistancearoundsandtraps,ditches,creeks,
ramps,unfamiliarareas,oranyareasthathaveabrupt
changesingroundconditionsorelevation.
–Watchforholesorotherhiddenhazards.
–Useextracautionwhenoperatingthesprayeronwet
surfaces,inadverseweatherconditions,athigher
speeds,orwithafullload.Stoppingtimeanddistance
willincreasewithafullload.
–Avoidsuddenstopsandstarts.Donotgofrom
reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.
–Slowdownbeforeturning.Donotattemptsharp
turnsorabruptmaneuversorotherunsafedriving
actionsthatmaycausealossofsprayercontrol.
–Beforebackingup,looktotherearandensurethat
nooneisbehindyou.Backupslowly.
–Watchoutfortrafcwhenyouarenearorcrossing
roads.Alwaysyieldtherightofwaytopedestrians
andothervehicles.Thissprayerisnotdesignedfor
useonstreetsorhighways.Alwayssignalyourturns
orstopearlyenoughsothatotherpeopleknowwhat
youplantodo.Obeyalltrafcrulesandregulations.
–Theelectricalandexhaustsystemsofthesprayercan
producesparkscapableofignitingexplosivematerials.
Neveroperatethesprayerinornearanareawhere
thereisdustorfumesintheairwhichareexplosive.
–Ifyouareeverunsureaboutsafeoperation,stop
workandaskyoursupervisor.
•Donottouchtheengineormuferwhiletheengineis
runningorsoonafterithasstopped.Theseareasmaybe
hotenoughtocauseburns.
•Ifthemachineevervibratesabnormally,stopimmediately,
waitforallmotiontostop,andinspectthesprayerfor
damage.Repairalldamagebeforeresumingoperation.
•Beforegettingoffoftheseat:
1.Stopthemovementofthemachine.
2.Removeyourfootfromthetractionpedalandset
theparkingbrake.
3.TurnthekeyforthestarterswitchtotheOff
position.
4.Removethekeyfromthestarterswitch.
Important:Donotparkthemachineonan
incline.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
Braking
•Slowdownbeforeyouapproachanobstacle.Thisgives
youextratimetostoporturnaway.Hittinganobstacle
candamagethesprayeranditscontents.Moreimportant,
itcaninjureyou.
•GrossVehicleWeight(GVW)hasamajorimpactonyour
abilitytostopand/orturn.Heavyloadsandattachments
makeasprayerhardertostoporturn.Theheavierthe
load,thelongerittakestostop.
•Turfandpavementaremuchmoreslipperywhenthey
arewet.Itcantake2to4timesaslongtostoponwet
surfacesasondrysurfaces.Ifyoudrivethroughstanding
waterdeepenoughtogetthebrakeswet,theywillnot
workwelluntiltheyaredry.Afterdrivingthroughwater,
youshouldtestthebrakestomakesuretheywork
properly.Iftheydonot,driveslowlywhileputtinglight
pressureonthebrakepedal.Thiswilldrythebrakesout.
6

OperatingonHillsandRoughTerrain
Operatingthesprayeronahillmaycausetippingorrolling
ofthesprayer,ortheenginemaystallandyoucouldlose
headwayonthehill.Thiscouldresultinpersonalinjury.
•Donotacceleratequicklyorslamonthebrakeswhen
backingdownahill,especiallywithaload.
•Neverdriveacrossasteephill;alwaysdrivestraightupor
downorgoaroundthehill.
•Iftheenginestallsoryoubegintoloseheadwaywhile
climbingahill,graduallyapplythebrakesandslowlyback
straightdownthehill.
•Turningwhiletravelingupordownhillscanbedangerous.
Ifyouhavetoturnwhileonahill,doitslowlyand
cautiously.Nevermakesharporfastturns.
•Heavyloadsaffectstability.Reducetheweightoftheload
andyourspeedwhenoperatingonhills.
•Avoidstoppingonhills,especiallywithaload.Stopping
whilegoingdownahillwilltakelongerthanstopping
onlevelground.Ifthesprayermustbestopped,avoid
suddenspeedchanges,whichmayinitiatetippingor
rollingofthesprayer.Donotslamonthebrakes
whenrollingbackward,asthismaycausethesprayerto
overturn.
•Usetheseatbeltwhenoperatingthemachineandbe
certainthatitcanbereleasedquicklyintheeventofan
emergency.
•Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany
objectsanddonotcontactthem.
•Donotremovetherolloverprotectionsystem(ROPS).
•Reducespeedandloadwhenoperatingonroughterrain,
unevenground,andnearcurbs,holes,andothersudden
changesinterrain.Loadsmayshift,causingthesprayer
tobecomeunstable.
WARNING
Suddenchangesinterrainmaycauseabrupt
steeringwheelmovement,possiblyresultingin
handandarminjuries.
•Reduceyourspeedwhenoperatingonroughterrainand
nearcurbs.
•Gripthesteeringwheellooselyaroundtheperimeter.
Keepyourhandsclearofthesteeringwheelspokes.
Loading
Theweightofthecargocanchangethesprayercenterof
gravityandsprayerhandling.Toavoidlossofcontroland
personalinjury,followtheseguidelines:
•Reducetheweightoftheloadwhenoperatingonhills
androughterraintoavoidtippingoroverturningofthe
sprayer.
•Liquidloadscanshift.Thisshiftinghappensmostoften
whileturning,goingupordownhills,suddenlychanging
speeds,orwhiledrivingoverroughsurfaces.Shifting
loadscancausethesprayertotipover.
•Whenoperatingwithaheavyload,reduceyourspeedand
allowforsufcientbrakingdistance.Donotsuddenly
applythebrakes.Useextracautiononslopes.
•Beawarethatheavyloadsincreaseyourstoppingdistance
andreduceyourabilitytoturnquicklywithouttipping
over.
Maintenance
•Onlypermitqualiedandauthorizedpersonnelto
maintain,repair,adjust,orinspectthesprayer.
•Beforeperforminganymaintenance,ensurethatthe
systemhasbeenthoroughlyrinsedandcleaned.
•Beforeservicingormakingadjustmentstothemachine,
stoptheengine,settheparkingbrake,andremovethe
keyfromthestarterswitchtopreventsomeonefrom
accidentallystartingtheengine.
•Tomakesurethattheentiremachineisingoodcondition,
keepallnuts,bolts,andscrewsproperlytightened.
•Toreducethepotentialforre,keeptheengineareafree
ofexcessivegrease,grass,leaves,andaccumulationofdirt.
•Neveruseanopenametocheckthelevelorleakageof
fuelorbatteryelectrolyte.
•Iftheenginemustberunningtoperformamaintenance
adjustment,keepyourhands,feet,clothing,andanyparts
ofyourbodyawayfromtheengineandanymovingparts.
Keepeveryoneaway.
•Donotuseopenpansoffuelorammablecleaning
uidswhencleaningparts.
•Donotadjustthetractioncontrolspeed.Toensure
safetyandaccuracy,haveanAuthorizedToroDistributor
checkthegroundspeed.
•Keepyourbodyandhandsawayfrompinholeleaksor
nozzlesthatejecthighpressureuid.Usecardboardor
papertondleaks.Fluidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.
•Ifmajorrepairsareeverneededorassistanceisrequired,
contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous.Alteringthis
sprayerinanymannerthatmayaffectsprayeroperation,
performance,durability,oritsuse,mayresultininjuryor
death.Suchusecouldvoidtheproductwarranty.
7

SoundPower
Thisunithasaguaranteedsoundpowerlevelof101dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof90
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.
Hand-ArmVibration
Measuredvibrationlevelforrighthand=0.8m/s2
Measuredvibrationlevelforlefthand=0.8m/s2
UncertaintyValue(K)=0.4m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.
WholeBodyVibration
Measuredvibrationlevel=0.28m/s2
UncertaintyValue(K)=0.14m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93–6686
1.Hydraulicoil2.ReadtheOperator's
Manual.
100-8619
1.Sprayon2.Sprayoff
106-5517
1.Warning—donottouchthehotsurface.
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
107-8667
1.Jacking
2.Jackpointlocations
3.Warning—ReadtheOperator'sManualformoreinformation
onjackingthevehicle
8

107-8724
1.Tractiondrive3.Todriveinreverse,press
thebottomofthepedal
rearwardanddown.
2.Todriveforward,pressthe
topofthetractionpedal
forwardanddown.
4.Vehiclespeedincreases
withmorepedalpressure.
107-8731
1.Warning—readtheOperator'sManual.
2.Torquelugnutsto75to102N-m(55to75ft-lb).
107-8732
1.Warning—readtheOperator'sManual.
2.Torquelugnutsto95to122N-m(75to90ft-lb).
117–2718
117-4955
1.Warning—readtheOperator'sManual;weartheseatbelt
whenseatedintheoperator'sposition;avoidtippingthe
machine.
2.Warning—wearhearingprotection.
9

119-0567
1.Sonicboom9.Boomlift,leftboom
2.Throttle—fast10.Boomlift,rightboom
3.Headlights11.Raise
4.Throttle—slow12.Lower
5.Foammarker,leftboom13.Leftboomsprayswitch
6.Foammarker,rightboom14.Centerboomsprayswitch
7.On15.Rightboomsprayswitch
8.Off
119-0568
1.Ground-speedlockswitch4.On
2.Agitation5.Off
3.Pump
120-0759
1.Decrease6.On
2.Continuousvariable
setting,spraypressure
7.Mixeductor
3.Increase8.Sonicboom
4.Rinsefromcleanwater
tank
9.Hazardlights
5.Off
119-5046
1.ReadtheOperator'sManualforinformationonfuses.
2.Foammarker—15amp
3.Boomlift—10amp
4.Spraysystem—15amp
5.Breakerswitch—15amp
6.Ignition—15amp
7.Headlights—15amp
8.Ground-speedlockswitch—10amp
119-6035
1.Engine—stop3.Engine—start
2.Engine—run,preheat
10

120–0616
1.Warning—readtheOperator'sManual;usefresh,clean
waterforrst-aidwashing.
120-0622
1.Warning—readtheOperator'sManual.
2.Warning—donotenterthetank.
3.Causticliquid/chemicalburnandtoxicgasinhalation
hazards—wearhand,skin,eye,andrespiratoryprotection.
120-0623
1.Towhitchlocation
2.Tiedownlocations
3.Warning—ReadtheOperator'sManual.
120-0624
1.Crushing/dismembermenthazardofbystanders—donot
exitorenterthemachinewhileitismoving;stopthe
machinebeforeenteringorexiting.
2.Falling,crushinghazard—noridersontank;keeparms
andlegsinsideofthevehicleatalltimes,usepassenger
handholds.
120-0627
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts,keepallguardsandshieldsinplace.
120-0625
1.Pinchpoint,hand—keephandsaway.
107-8722
1.Engagingtheparkingbrake—1)Pushdownontheparking
brakepedal;2)Pulldownontheparkingbrakelevertolock
theparkingbrake.
120-0617
1.Pinchpoint,hand—keephandsawayfromhinge.
2.Crushinghazard,boom—keepbystandersasafedistance
fromthemachine.
11

120-0619
1.Warning—readtheOperator'sManual.5.Tippinghazard—donotturnsharplywhiletravelingfast,drive
slowlywhenturning;usecautionanddriveslowlywhen
travelingacrossorupanddownslopes.
2.Warning—donotoperatethismachineunlessyouaretrained.6.T ostarttheengine,engagetheparkingbrake,insertthe
ignitionkeyandturnittothestartposition.
3.Warning—stayawayfrommovingparts,keepallguardsand
shieldsinplace.
7.Tostoptheengine,pressthebrake,putthegearselectorin
neutral,settheparkingbrake,releasethebrake,stopthe
engine,andremovethekey.
4.Crushing/dismembermenthazardofbystanders—donotstart
theenginewhileenteringorexitingthevehicle;engagethe
parkingbrake,insertthekey,andstarttheenginewhile
seatedinthedriver’sseat.
127-6976
1.Decrease2.Increase
127-6979
127-6981
127-6982
1.Pump2.Boomspray
12

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Checktheboomhingesprings.
2Nopartsrequired–Removetheshippingbumper.
MediaandAdditionalParts
DescriptionQty.Use
Starterkey2
Operator'sManual1
Engineowner'sManual1
PartsCatalog1
OperatorTrainingMaterials1
Readthemanualsandwatchthetrainingmaterialsbefore
operatingthemachine.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Note:Ifyouhavequestionsorneedadditionalinformationregardingthespraycontrolsystem,refertotheOperator’sManual
suppliedwiththesystem.
Important:Thissprayerissoldwithoutnozzlesandaapplication-ratecontroller.Eithera
Man ual Spray Operation
Kit or Pr oContr ol ™ ™
™
XPKit isnecessaryfortheproperfunctionofthemachine.
Tousethesprayer,
y ou must obtain and install nozzles .ContactyourAuthorizedToroDistributorforinformation
ontheavailableboomkitandaccessories.
Afteryouinstallyournozzlesandbeforeusingthesprayerforthersttime(ifyou
do not useProControl™ ™
™XPSpray
System),adjusttheboombypassvalvessothatthepressureandapplicationrateremainsthesameforallbooms
whenyouturnoneormoreboomsoff.RefertoCalibratingtheBoomBypassValvessectionintheOperationsection.
1
CheckingtheBoomHinge
Springs
NoPartsRequired
Procedure
Important:Operatingthespraysystemwiththeboom
hingespringsundertheincorrectcompressioncould
damagetheboomassembly.Measurethespringsand
usethejamnuttocompressthespringsto3.96cm(1.56
inches),ifnecessary.
Thesprayerisshippedwiththeboomextensionsswung
forwardtofacilitatepackagingofthemachine.Thesprings
arenotfullytightenedatthetimeofmanufacturetoallowthe
boomstobeinthispositionfortransit.Beforeoperatingthe
machine,adjustthespringstothecorrectcompression.
1.Ifnecessary,removethepackingcomponentsthat
securetherightandleftextensionboomsduring
shipping.
2.Supporttheboomswhiletheyareextendedtothe
sprayposition.
3.Attheboomhinge,measurethecompressionofthe
upperandlowerspringswhiletheboomsareintheir
extendedposition(Figure3).
A.Compressallspringsuntiltheymeasure3.96cm
(1.56inches).
B.Usethejamnuttocompressanyspringthat
measuregreaterthan3.96cm(1.56inches).
13

Figure3
1.Boomhingespring2.Jamnut
4.Repeattheprocedureforeachspringonbothboom
hinges.
5.Movetheboomsintothetransport“X”position;refer
toOperatingtheBooms(page28).
2
RemovingtheShipping
Bumper
NoPartsRequired
Procedure
1.Removethebolts.washers,andnutsthatsecurethe
shippingbumpertothefrontchassisplate(Figure4).
Figure4
1.Nut3.Washer
2.Shippingbumper4.Bolt
2.Removetheshippingbumperfromthemachine
(Figure4).
Note:Discardthebolts.washers,nuts,andshipping
bumper.
14

ProductOverview
Figure5
1.Passengerseat4.RollOverProtectionSystem(ROPS)7.Pump
2.Operator’sseat5.Tanklid8.Battery
3.Freshwatertank6.Chemicaltank9.Headlights
Figure6
1.Boomcontrolcylinder4.Fueltank7.Centerboomsection
2.Boomtransportcradle5.Hydraulictank8.Tankdrainvalve
3.Valvecluster6.Rightboomsection9.Leftboomsection
15

Controls
Figure7
1.Steeringwheel4.Storagecompartment7.Tractionpedal
2.Pressuregauge5.Centerconsole8.Brake
3.Passengerhandhold6.Armrest
VehicleControls
TractionPedal
Thetractionpedal(Figure8)controlsthemovementofthe
machine,bothforwardandreverse.Usingtheheelandtoe
oftherightfoot,pressthetopofthepedaltomoveforward
orthebottomofthepedaltomoveinreverse.Releasethe
pedaltoslowandstop.
Important:Ensurethatyouallowthesprayertocome
toastopbeforeswitchingbetweentheForwardandthe
Reversepositions.
Note:Thefartheryoupressthepedalineitherdirection,the
fasterthesprayerwilltravel.Toobtainmaximumforward
speed,setthethrottlelevertotheFastpositionandpressthe
tractionpedalallthewayforward.
Note:Togetmaximumpowerunderheavyloadorwhen
ascendingahill,havethethrottleintheFastpositionwhile
pressingtractionpedalslightlytokeeptheenginespeedhigh.
Whentheenginespeedbeginstodecrease,releasethetraction
pedalslightlytoallowtheenginespeedtoincrease.
G013753
1
23
4
5
Figure8
1.Master-boomswitch4.Tractionpedal
2.Parking-brakepedal5.Starterswitchandkey
3.Brakepedal
16

BrakePedal
Usethebrakepedaltostoporslowthesprayer(Figure8).
CAUTION
Ifyouoperatethesprayerwithpoorlyadjusted
orwornbrakes,youcouldlosecontrolofthe
sprayer,resultinginseriousinjuryordeathtoyou
orbystanders.
Alwayscheckthebrakesbeforeoperatingthe
sprayerandkeepthemproperlyadjustedand
repaired.
ParkingBrake
Theparkingbrakeisapedaltotheleftofthebrake(Figure
8).Engagetheparkingbrakewheneveryouplanonleaving
theseattopreventthesprayerfromaccidentlymoving.
Toengagetheparkingbrake,pressthebrakepedaland,
whileholdingthebrake,presstheparkingbrakepedal.To
disengage,pressandreleasethebrakepedal.Ifthesprayeris
parkedonasteepgrade,applytheparkingbrakeandplace
blocksonthedownhillsideofthewheels.
StarterSwitch
Thestarterswitch(Figure8),usedtostartandstopthe
engine,has3positions:Off,On/PreheatandStart.
Ground-SpeedLockSwitch
Thegroundspeedlockswitchlocksthepositionofthe
tractionpedalatthetimetheswitchisset(Figure9).This
ensuresthesprayertravelsataconstantspeedwhiledriving
themachineonlevelground.
G013746
1
23
4
Figure9
1.Centerconsole3.Throttlelever
2.Groundspeedlockswitch4.Headlightswitch
ThrottleLever
Thethrottlelever,locatedonthecontrolpanelbetweenthe
seats(Figure9),controlsthespeedoftheengine.Pushthe
leverforwardtoincreasetheenginespeedandpullitrearward
todecreasetheenginespeed.
HeadlightSwitch
Toggletheswitchtooperatetheheadlights(Figure9).Pushit
forwardtoturnthelightsonandrearwardtoturnthemoff.
FuelGauge
Thefuelgaugeislocatedontopofthefueltank(Figure10),
ontheleftsideofthemachineandshowstheamountof
fuelinthetank.
Figure10
1.Fuelgauge2.Fueltankcap
HourMeter
Thehourmeter(Figure11)indicatesthetotalnumberof
hourstheenginehasrun.Thehourmeterstartstofunction
wheneverthekeyisturnedtotheRunposition.
G013747
1
Figure11
1.HourMeterlocation
17

SprayerControls
Figure12
1.Oilpressureandbattery
light
4.Dashcontrolsforoptional
kits
2.Watertemperatureand
glowpluglight
5.Keyandkeyswitch
3.Pressuregauge
ApplicationRateSwitch
Theapplicationrateswitchislocatedonthedashtotheright
ofthesteeringwheel(Figure14).Pressandholdtheswitch
forwardtoincreasethespraysystempressure,orpressand
holditrearwardtodecreasepressure.
PressureGauge
Thepressuregauge(Figure12)islocatedonthedash.This
gaugeshowsthepressureoftheuidinthesysteminpsi
andkPa.
MasterBoomSwitch
Themasterboomswitchislocatedontheoorboardofthe
machinecabandtotheleftoftheoperator.Itallowsyouto
startorstopthesprayoperation.Presstheswitchwithyour
foottoenableordisablethespraysystem(Figure13).
Figure13
1.Masterboomswitch
SectionSwitches
Thesectionswitchesarelocatedonthecontrolpaneltothe
rightoftheseat(Figure14).Toggleeachswitchforwardto
turnthecorrespondingboomsectiononandrearwardto
turneachoff.WhentheswitchisintheOnposition,alight
willilluminateontheswitch.Theseswitcheswillonlyaffect
thespraysystemwhenthemasterboomswitchisintheOn
position.
PumpSwitch
Thepumpswitchislocatedonthecontrolpaneltotheright
oftheseat(Figure14).Togglethisswitchforwardtorun
thepumporrearwardtostopthepump.Whentheswitchis
turnedon,alightontheswitchilluminates.
Important:Onlyengagethepumpswitchwhenthe
engineisatlowidletoavoiddamagingthepumpdrive.
BoomLift
Theboomliftswitchesarelocatedonthecontrolpaneltothe
rightoftheseatandusedtoraisetheleftandrightbooms
respectively(Figure14).
18

Figure14
1.Ground-speedlockswitch6.Boomswitch,rightboom
2.Agitation7.Boomswitch,centerboom
3.Pumpswitch8.Boomswitch,leftboom
4.Boomliftswitch,right
boom
9.Throttlelever
5.Boomliftswitch,leftboom
AgitationSwitch
Theagitationswitchislocatedonthecontrolpaneltothe
rightoftheseat(Figure14).Togglethisswitchforwardto
turnontheagitationinthetankorrearwardtostopthe
agitation.Whentheswitchisturnedon,alightontheswitch
illuminates.Tooperatetheagitationfunction,youmustrun
thesprayersystempumpandyoumustruntheengineabove
anidle.Theagitationvalveislocatedbehindthetank(Figure
15)
Figure15
1.Actuator(agitationvalve)3.Handle(agitationbypass)
2.Handle(agitationthrottle
valve)
AgitationBypassValve
Theagitationbypassvalveredirectstheowofuidtothe
sprayersystempumpwhenyouturnofftheagitationfunction
(Figure15).Theagitationbypassvalveislocatedattheabove
oftheagitationvalve.Youcanadjustthebypassvalveto
ensurethatpressureremainsconstantduringagitation;refer
toCalibratingtheAgitationBypassValve(page32).
AgitationThrottleValve
Theagitationthrottlevalveisamanuallyoperatedballvalve
thatcontrolsowtotheagitationnozzlesinthemaintank
(Figure15).Usingthisvalveallowstheusertocontrolthe
sprayersystempressureattheagitationnozzlesofthemain
tankwhenlargerapplicationratesarerequired.
SectionValves
Thesectionvalvescontrolowtothe3boomsections
(Figure16).Ifyoueverneedtomanuallyturnoffasection,
rotatetheknobonthevalveclockwisetoturnthevalveoffor
counterclockwisetoturniton.
Note:Turningthesectionvalvemanuallycaninterferewith
thefunctionofthefuses.Thefusesshouldbecheckedafter
manuallyrotatingthevalve.
19

Figure16
1.Knob(sectionbypass
valve)
2.Actuators(sectionvalve)
ProFoamMarkerSwitchLocations(Optional)
IfyouinstalltheProFoamMarkerkit,youwilladdswitches
tothecontrolpanelforcontrollingtheiroperation.The
sprayercomeswithplasticplugsintheselocations.
UltraSonicBoom(Optional)
IfyouinstalltheUltraSonicBoom,youwilladdaswitchto
thedashforcontrollingitsoperation.Thesprayercomes
withaplasticpluginthislocation.
Anti-siphonFillReceptacle
Tothefrontofthetankcoverisahosereceptaclewitha
threadedtting,a90-degreebarbedtting,andashorthose
whichyoucandirecttowardthetankopening.Thisreceptacle
allowsyoutoconnectawaterhosetoitandllthetankwith
waterwithoutcontaminatingthehosewiththechemicalsin
thetank.
Important:Donotlengthenthehosetoallowcontact
withthetankuids.Thedistancefromtheendofthe
hosetotheuppermostwaterlevelshouldbewithinlocal
regulatorylimits.
G013787
1
2
Figure17
1.Anti-siphonllreceptacle2.Tankcover
TankCover
Thetankcoverislocatedinthecenterofthetopofthetank.
Toopenit,turnofftheengine,thenturnthefronthalfof
thecovertotheleftandswingitopen.Youcanremovethe
strainerinsideforcleaning.Tosealthetank,closethecover
androtatethefronthalftowardtheright.
20