Toro 136-8545 User manual

FormNo.3417-206RevA
LeakDetectorTankKit
Greensmaster®3300TriFlex®TractionUnit
ModelNo.136-8545
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orreproductiveharm.
Installation
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Disconnectthebattery;refertoyourmachine
Operator’sManual.
2
RemovingtheLeak
DetectorTank
NoPartsRequired
Procedure
WARNING
Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.
•Makesurethatallhydraulicuidhoses
andlinesareingoodconditionandall
hydraulicconnectionsandttingsaretight
beforeapplyingpressuretothehydraulic
system.
•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.
•Usecardboardorpapertondhydraulic
leaks.
•Safelyrelieveallpressureinthehydraulic
systembeforeperforminganyworkonthe
hydraulicsystem.
•Seekimmediatemedicalattentionifuid
isinjectedintoskin.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3417-206*A

Important:Pluganyhydrauliclinesthatare
disconnectedinthisproceduretoavoidhydraulic
uidcontamination.
Note:Keepanyremovedpartsforlaterinstallation.
RefertoFigure3forthisprocedure.
1.Placeacleancontainerlargeenoughtocollect
atleast2gallons(7.6L)underthepump
assemblytocollectdrainedhydraulicuid.
2.Clampthepumpinlethoseandremovethe
hoseclampsecuringittothepumpassembly
(Figure1).
g225757
Figure1
1.Pumpinlethose2.Pumpassembly
3.Removetheclampedhosefromthepump
assembly,andremovetheclamptodrainabout
2gallons(7.6L)intothecontainerplacedin
step1.
4.Clampthepumpinlethosetopreventadditional
drainage.
5.Removethe4capscrews,atwashers,
neoprenewashers,andspacersthatsecurethe
leakdetectortanktothehydraulictank.
6.Thoroughlycleantheoverow-hosejunctionand
thehydraulic-leak-detectortankbarb.Loosen
thehoseclampanddisconnecttheoverow
hosefromtheleakdetectortankbarb.
7.Lifttheleakdetectortankslightlyandremove
thehoseclampsecuringthevalvehosetothe
straightbarbttingontheundersideofthe
existingleakdetectortank.
8.Unthreadthestraightbarbttingfromthe
undersideoftheexistingleakdetectortank.
9.Formachineswithacarboncanister
attachedtotheleakdetectortank:
A.Slidethecarboncanisteroutofthecanister
bracketbeneaththeleakdetectortank.
B.Removethe2mountingscrewsfromthe
canisterbracket(Figure2)andremovethe
canisterbracketfromthetank.
g225746
Figure2
1.Existingleakdetectortank3.Canisterbracket
2.Mountingscrew(2)4.Carboncanister
10.Removetheleak-detector-tankassemblyfrom
themachine.
2

g225674
Figure3
HydraulicT ankSystemoverview—LeakDetectorT ankequipped
1.Hydraulictank7.Flatwasher13.Valvehose
2.Plugtting8.Neoprenewasher14.90°hydraulicelbowtting(2)
3.Hoseclamp(2)9.Spacer15.Solenoidvalveassembly
4.Overowhose10.Existingleakdetectortank16.Cover
5.90°hydraulictting11.Straightbarbtting17.Solenoidvalveconnector
6.Capscrew12.Hoseclamp(4)18.Tankhose
3

3
InstallingtheLeakDetector
Tank
NoPartsRequired
Procedure
1.Formachineswithacarboncanister
attachedtotheleakdetectortank:
A.Installthecanisterbracket(Figure2)tothe
tankwiththe2mountingscrews.
B.Slidethecarboncanisterintothecanister
bracketbeneaththeleakdetectortank.
2.LubricateandplaceanewO-ringonthestraight
barbttingremovedinstep8.
3.Installthestraightbarbttingintotheunderside
ofthekitleakdetectortank;tightenitto23to
28N·m(17to21ft-lb).
4.Connectthevalvehosetothestraightbarb
ttingandsecureitwithahoseclamp.
5.Connecttheoverowhosetothe
leak-detector-tankbarbandsecureit
withahoseclamp.
6.Applyanti-seizelubricanttotheendthreadsof
the4capscrewsthatareusedtosecurethe
leakdetectortanktothehydraulictank.
Important:Donotovertightenthecap
screwswhenyousecuretheleakdetector
tanktothehydraulictank.Thethreadsinthe
tankmaybecomedamaged.
7.Securetheleakdetectortanktothehydraulic
tankwith4capscrews,spacers,neoprene
washers,andatwashers.
8.Torquethecapscrewsto3to6N∙m(30to50
in-lb).
9.Trimthedipsticktothemarkedtrimlineat9.5cm
(3-3/4inches)asshowninFigure4,theninstall
thedipstickintotheleak-detector-tankopening.
g224251
Figure4
1.9.5cm(3-3/4inches)2.Trimthedipstickhere.
4
CompletingtheInstallation
NoPartsRequired
Procedure
1.Fillthehydraulictankwiththedrainedhydraulic
uid;refertoyourmachineOperator’sManual.
2.Ensurethattheleakdetectorsystemis
operating;refertoyourmachineOperator’s
Manual
3.Connectthebattery;refertoyourmachine
Operator’sManual.
4