Toro Field Pro 604 User manual

FormNo.3454-774RevA
FieldPro6040
ModelNo.08839—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3454-774*

WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisintendedtobeusedbyprofessional,
hiredoperatorsincommercialapplications.Itis
designedprimarilyforgroomingonwell-maintained
athleticineldsandoncommercialgrounds.Using
thisproductforpurposesotherthanitsintendeduse
couldprovedangeroustoyouandbystanders.
Thismachineisnotintendedtobeusedwithout
aToro-approvedmid-mountattachmentinstalled;
donotoperatethismachinewithoutamid-mount
attachmentinstalled.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcode(ifequipped)ontheserial
numberplatetoaccesswarranty,parts,andother
productinformation.
g385555
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup........................................................................9
1InstallingaMid-MountAttachment...................9
2PreparingtheMachine...................................10
3InstallingtheRearAttachmentLift
Frame...........................................................10
ProductOverview...................................................16
Controls...........................................................17
EngineandAttachmentControls...................17
ParkingBrakeandMotionControl.................18
Specications..................................................18
BeforeOperation.................................................19
BeforeOperationSafety...................................19
FuelingtheMachine.........................................19
BeforeOperationsChecks................................20
CheckingtheSafety-InterlockSystem..............20
AdjustingtheBackrestPosition.........................21
DuringOperation.................................................22
DuringOperationSafety...................................22
OperatingtheParkingBrake.............................23
StartingtheEngine...........................................23
ShuttingOfftheEngine.....................................24
DrivingtheMachine..........................................25
AdjustingtheHeightoftheMid-Mount
Attachment....................................................26
AdjustingtheTiltAngleoftheMid-Mount
Attachment....................................................27
SelectingtheMulti-T ool.....................................28
Mid-MountAttachmentStop.............................30
CalibratingMid-MountAttachment
Stop..............................................................35
RaisingandLoweringtheOptionalRear
Attachment....................................................37
OperatingTips.................................................38
AfterOperation....................................................39
AfterOperationSafety......................................39
MovingaNon-FunctioningMachine..................39
TransportingtheMachine.................................40
Maintenance...........................................................42
MaintenanceSafety..........................................42
RecommendedMaintenanceSchedule(s)...........42
DailyMaintenanceChecklist.............................43
Pre-MaintenanceProcedures..............................44
PreparingforMaintenance...............................44
RemovingtheHood..........................................45
InstallingtheHood............................................45
LoweringtheOperator’sCushion......................46
RaisingtheOperator’sCushion........................46
LiftingtheMachine...........................................47
Lubrication..........................................................48
GreasingtheBearingsandBushings................48
EngineMaintenance...........................................49
EngineSafety...................................................49
EngineOilSpecication....................................49
CheckingtheEngine-OilLevel..........................49
ChangingtheEngineOilandFilter....................50
ServicingtheAirCleaner..................................52
ServicingtheSparkPlug(s)..............................52
FuelSystemMaintenance...................................54
ChangingtheFuelFilter....................................54
DrainingtheFuelT ank......................................54
ElectricalSystemMaintenance...........................55
ReplacingtheFuses.........................................55
DriveSystemMaintenance..................................56
CheckingtheTireAirPressure..........................56
TorquingtheWheelLugNuts............................56
TorquingtheCasterWheelNuts.......................56
BeltMaintenance................................................57
ReplacingtheBelt............................................57
HydraulicSystemMaintenance...........................58
HydraulicSystemSafety...................................58
CheckingtheHydraulicLinesand
Hoses............................................................58
Hydraulic-FluidSpecications..........................58
CheckingtheHydraulic-FluidLevel...................58
ChangingtheHydraulicFilter............................59
ChangingtheHydraulicFluid............................60
Cleaning..............................................................61
CleaningtheMachine.......................................61
3

Safety
Thismachinehasbeendesignedinaccordance
withANSIB71.4-2017andcomplieswiththis
standardwhenaToro-approvedmid-mount
attachmentisinstalled;donotoperatethis
machinewithoutamid-mountattachment
installed.
GeneralSafety
Thisproductiscapableofcausingpersonalinjury.
Alwaysfollowallsafetyinstructionstoavoidserious
personalinjury.
•Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Keepbystandersandchildrenoutoftheoperating
area.Donotallowchildrentooperatethemachine.
Allowonlypeoplewhoareresponsible,trained,
familiarwiththeinstructions,andphysically
capabletooperatethemachine.
•Stopthemachine,shutofftheengine,andremove
theignitionkeybeforeservicingorfuelingthe
machine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthismanual.
4

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal145-1772
145-1772
1.Warning—readtheOperator’sManual.4.Warning—stayawayfrommoving
parts;keepallguardsandshieldsin
place.
7.Tippinghazard—donotusedualramps
whenloadingontoatrailer;use1ramp
wideenoughforthemachine;usea
rampwithaslopelessthan15°;back
uptherampwhenloadingthemachine
anddriveforwardofftherampwhen
unloading.
2.Warning—alloperatorsshouldbe
trainedbeforeoperatingthemachine.
5.Thrownobjecthazard—keep
bystandersaway.
8.Tippinghazard—donotturnsharply
whiletravelingfast;driveslowlywhen
turning;donotusethemachinenear
drop-offsoronslopes;stayatleast
2widthsofthemachineawayfrom
drop-offs.
3.Warning—wearhearingprotection.6.Warning—engagetheparkingbrake,
shutofftheengine,andremovethe
keybeforeleavingthemachineor
performingmaintenance.
decal145-1764
145-1764
1.Raise/lowerthemid-mountattachment4.Fast
2.Tiltthemid-mountattachmentforward/backward5.Slow
3.Raise/lowertherearattachment
5

decal145-1765
145-1765
1.Fast4.Reverse
2.Slow5.Tractiondrive
3.Neutral
decal145-1774
145-1774
1.Crushinghazardofhandsandfeet—keephandsandfeet
awayfrommulti-toolcarrier.
decal145-1777
145-1777
1.Warning—readthe
Operator’sManual.
3.Cutting/dismemberment
hazardofhandsand
feet—keepyourhands
andfeetawayfrom
movingparts.
2.Thrownobject
hazard—keepbystanders
away.
decal145-1775
145-1775
1.Auxiliaryhydraulicpower3.Enginestart
2.Power4.Battery
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal58-6520
58-6520
1.Grease
6

decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
decal115-4855
115-4855
1.Hotsurface/burnhazard—wearprotectivegloveswhen
handlingthehydrauliccouplersandreadtheOperator's
Manualforinformationonhandlinghydrauliccomponents.
decal116-5610
116-5610
1.Hourmeter4.Neutral
2.Powertake-off(PTO)5.Operatorpresenceswitch
3.Parkingbrake6.Battery
decal137-9505
137-9505
1.Donotusefuelwithanalcoholcontentbyvolumegreater
than10%.
decal132-1316
132-1316
1.Entanglementhazard,belt—keepawayfrommovingparts.
decal133-8062
133-8062
decal138-4107
138-4107
1.Crushinghazardofthehand—keephandsawayfromthe
pinchpoint.
decal125-8483
125-8483
1.Hydraulicuid;readtheOperator’sManual.
decal120-9570
120-9570
1.Warning—stayawayfrommovingparts,keepallguards
andshieldsinplace.
7

decal147-3766
147-3766
1.ReadtheOperator’s
Manualbeforeperforming
maintenance.
8.Hydraulicuid
2.Checkevery8hours.9.Hydraulicuidlter
3.Engineairlter10.Fluidspecication
4.Fuel11.Capacity
5.Belt12.Fluidchangeinterval
(hours)
6.Greasepoint13.Filterchangeinterval
(hours)
7.Engineoil
decal135-0328
135-0328
1.Wheellugnuttorque95ft-lb(129N-m)(5x)
2.ReadandunderstandtheOperator’smanualbefore
performinganymaintenance,checktorqueafterrst100
hoursthenevery500hoursthereafter.
decal145-7379
145-7379
1.Transportand
maintenanceposition
4.Above-gradepositions
2.ReadtheOperator’s
Manual.
5.Grade-orBelow-grade
positions
3.Up-stoppositions6.Stowpositions
decal139-6224
139-6224
1.Parking
brake—disengaged
2.Parkingbrake—engaged
8

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1
Mid-mountattachment(ordered
separately;refertoyourauthorizedToro
distributor)
1Installamid-mountattachment.
2Nopartsrequired–Preparethemachine.
Shortdrawbarchain(17-1/2inches)2
Liftbracket1
Carriagebolt(5/16x1inch)6
Washer(3/8x7/8inch)4
Flangelocknut(5/16inch)6
Rearattachmentliftframeassembly1
Longrear-liftchain(25inches)2
Shackle2
Clevispin2
Cotterpin2
Flange-headbolt(3/8x1-3/4inches)2
Washer(2/5inch)2
Flangelocknut(3/8inch)3
Chainsleeve2
Flange-headbolt(1/2x3inches)6
Flangelocknut(1/2inch)6
Capscrew(3/4x4-1/2inches)1
Locknut(3/4inch)1
3
Flange-headbolt(3/8x1-1/2inches)1
Assembletherearattachmentliftframe.
1
InstallingaMid-MountAttachment
Partsneededforthisprocedure:
1Mid-mountattachment(orderedseparately;refertoyourauthorizedTorodistributor)
Procedure
InstallaToro-approvedmid-mountattachment;refertothemid-mountattachmentInstallationInstructions.
9

2
PreparingtheMachine
NoPartsRequired
Procedure
1.Removethemachinefromthecrate,parkthe
machineonalevelsurfaceormovethemachine
toamachinelift.
2.Engagetheparkingbrake.
3.Lowerthemid-mountattachment.
4.Shutofftheengineandremovethekey.
5.Waitforallmovingpartstostopandallowthe
enginetocool.
6.Movethemid-mountattachmentcontrolforward
andbackwardtorelievehydraulicpressure
(Figure3).
g384033
Figure3
3
InstallingtheRear
AttachmentLiftFrame
Partsneededforthisprocedure:
2Shortdrawbarchain(17-1/2inches)
1Liftbracket
6Carriagebolt(5/16x1inch)
4Washer(3/8x7/8inch)
6Flangelocknut(5/16inch)
1Rearattachmentliftframeassembly
2Longrear-liftchain(25inches)
2Shackle
2Clevispin
2Cotterpin
2Flange-headbolt(3/8x1-3/4inches)
2Washer(2/5inch)
3Flangelocknut(3/8inch)
2Chainsleeve
6Flange-headbolt(1/2x3inches)
6Flangelocknut(1/2inch)
1Capscrew(3/4x4-1/2inches)
1Locknut(3/4inch)
1Flange-headbolt(3/8x1-1/2inches)
AssemblingtheDrawbarChains
totheMachine
1.Raisetheoperator’splatform(Figure4).
Note:Theoperator’splatformdoesnotstayin
theuprightposition;restraintheplatformorhold
itinplacewhilecompletingthisprocedure.
10

g374088
Figure4
2.Alignthelinkattheendofashortdrawbarchain
totheholeinthechaintaboftherearframe
plate(Figure5).
Ensurethelinkisushtothechaintabandthe
nextlinkalignsintothegrooveinthetab.
g361582
Figure5
1.Flangelocknut(5/16inch)4.Chaintab(rearframe
plate)
2.Washer(3/8x7/8inch)5.Carriagebolt(5/16x1
inch)
3.Shortdrawbarchain
(17-1/2inches)
3.Assemblethechaintothechaintabwitha
carriagebolt(5/16x1inch),washer(3/8x7/8
inch),andangelocknut(5/16inch)asshown
inFigure5.
4.Torquethelocknutto19.8to25.4N∙m(175to
225in-lb).
5.Repeatsteps2through4fortheothershort
drawbarchainatthechaintabattheotherside
ofthemachine.
PreparingtheRearAttachment
AdapterandDrawbar
1.Installtheliftbrackettotherearframeassembly
asshowninFigure6.
g392492
Figure6
1.Flangelocknut(5/16inch)3.Liftbracket
2.Rearframeassembly
crossbar
4.Carriagebolt(5/16x1
inch)
2.Installthetow-stopbrackettothedrawbarwith
aU-boltand2angelocknuts(5/16inch)as
showninFigure11.
Note:Installthebracketwiththetabsfacing
thefrontofthemachine.
g383944
Figure7
1.Flangelocknuts(5/16
inch)
3.Centerbrackettab
alignmenthole
2.Tow-stopbracket4.U-bolt
11

3.Connecttherearattachmentadapterassembly
tothedrawbarwithahex-headbolt(3/4x3-1/2
inches),atwasher,andalocknut(3/4inch)as
showninFigure8.
Note:Installthescrewthroughtherearmost
holeintheadapterassemblyanddrawbar.
g383945
Figure8
1.Installtheattachmentadapterhere.
4.Installtheliftchainstothelift-barassemblywith
ange-headbolts(3/8x1-3/4inches),washers
(3/8inch),andlocknuts(3/8inch).
5.Slidethechainsleevesontotheliftchains,
andtheninstalltheliftchainstotheshaft-lift
assemblywithshackles,clevispins,andcotter
pins.
AssemblingtheLiftFrametothe
Machine
1.Connectthesecondlinkofthelongrear-lift
chainstothetopoftheliftframeusingshackles,
clevispins,andcotterpins(Figure9).
g392426
Figure9
1.Shackle4.Clevispin
2.Longrear-liftchain
(secondlink)
5.Cotterpin
3.Aligntheshackleand
chainwiththeholeinthe
liftframe
6.Liftframe
12

2.Connectthebottomofthelongrear-liftchainsto
thehangertubeatthebottomoftheliftframe
usingange-headbolts(3/8x1-3/4inches),
washers(2/5inch),andangelocknuts(3/8
inches)asshowninFigure10.
g392425
Figure10
1.Flangelocknut(3/8inches)4.Hangertube
2.Longrear-liftchain5.Flange-headbolt(3/8x
1-3/4inches)
3.Washer(2/5inch)
3.Aligntherearattachmentliftframeunderthe
machine(Figure11).
Note:Ensurethattherearattachmentliftframe
iscenteredunderthemachine.
g361712
Figure11
4.Liftthebackoftherearattachmentliftframeto
aligntheholesinthelift-frametubeswiththe
holesinthechannelsoftherearframe(Figure
12).
g392387
Figure12
1.Flangelocknut(1/2inch)3.Flange-headbolt(1/2x3
inches)
2.Tube(rearattachmentlift
frame)
4.Channel(rearframe)
Note:Installthehardwarewiththeboltheads
towardtheoutsideofthemachine.
5.Assemblethe6ange-headbolts(1/2x3
inches)throughtheholesinthechannelsand
thetubes.
6.Assemblethe6angelocknuts(1/2inch)onto
theange-headbolts.
7.Torquetheange-headboltsandlocknutsto91
to113N∙m(67to83ft-lb).
13

8.Aligntheholeintherodendofthedrawbarwith
theholesinthedrawbarmountoftherear-frame
bulkhead(Figure13).
g361586
Figure13
1.Locknut(3/4inch)4.Capscrew(3/4x4-1/2
inches)
2.Rodend(drawbar)5.Spacers
3.Drawbarmount
(rear-framebulkhead)
9.Assembletherodendtothemountwiththe
capscrew(3/4x4-1/2inches),2spacer,and
locknut(3/4inch)asshowninFigure13.
10.Torquethecapscrewandlocknutto320to396
N∙m(238to392ft-lb).
AssemblingtheDrawbarChains
totheLiftFrame
1.Crosstheattachedchainsfromthe(Figure14)
overthedrawbar.
g392371
Figure14
1.Shortdrawbarchain
(17-1/2inches)
4.Flangelocknut(5/16inch)
2.Flange-headbolt(5/16x
1inch)
5.Tow-stopbracket
(drawbar)
3.Washer(3/8x7/8inch)
2.Pulltheslackfromthechainandalignthelink
totheholeinthetow-stopbracketoftheofthe
drawbar.
Ensurethelinkisushtotheoutboardsideof
thebracket,andthenextlinkforwardalignsinto
thegrooveinthebracket.
3.Assemblethechaintothestopbracketwitha
ange-headbolt(5/16x1inch),washer(3/8
x7/8inch),andangelocknut(5/16inch)as
showninFigure14.
4.Repeatsteps1through3fortheotherchainat
theothersideofthestopbracket.
5.Wherethechainscross(Figure15),assemble
themwithaange-headbolt(3/8x1-1/2inches)
andangelocknut(3/8inch).
g392382
Figure15
1.Flangelocknut(3/8inch)3.Flange-headbolt(3/8x
1-1/2inches)
2.Connectthechains
throughthe6thlinkfrom
thetow-stopbracketon
eachchain
4.Shortdrawbarchains
6.Torquethe5/16inchange-headboltsand
locknutsto19.8to25.4N∙m(175to225in-lb).
7.Torquethe3/8ange-headboltandlocknutto
37to45N∙m(27to33ft-lb).
14

AssemblingtheRearAttachment
LiftCylinder
1.Removethecabletiethatsecurestherear
hydrauliccylinderandhosestothebackofthe
machine.
2.Removethecarriageboltandangelocknut
thatsecuresthecylinderpintothelift-shaftarm
(Figure16).
g361587
Figure16
1.Carriagebolt3.Cylinderpin
2.Lift-shaftarm4.Flangelocknut
3.Routethecylinderandhosestothebackofthe
liftframe(Figure17).
4.Installthehoseguardaroundthehoses9cm
(3.5inches)fromthereartubechannelas
showninFigure17.
Note:Ensurethattheextendandretracthoses
arenottwistedaroundeachother.
g361588
Figure17
1.9cm(3.5inches)from
theendofthereartube
channel.
2.Hoseguard
5.Assembletherearattachmentliftcylinderonto
themountshaftoftherearframe(Figure18).
g374125
Figure18
1.Attachment-liftcylinder2.Mountshaft(rearframe)
6.Aligntherodendofthecylinderbetweenthe
lift-shaftarms(Figure19).
g374126
Figure19
1.Carriagebolt4.Lift-shaftarm
2.Flangelocknut5.Cylinderpin
3.Rodend(attachment-lift
cylinder)
7.Securetherodendtothelift-shaftarmswiththe
cylinderpin,carriagebolt,andangelocknut.
8.Lowertheoperator’splatform.
Note:Whentherearattachment-liftcylinder
isfullyextended,thedrawbarshouldbefully
raisedagainsttherubberbumper.
15

ProductOverview
g384037
Figure20
1.Hood4.Mid-mountattachmentliftarm
2.Attachment-liftcontrols5.Fueltankandcap
3.Tractioncontrols
g384038
Figure21
1.Depthplate(mid-mountattachment)4.Rearattachmentliftarms
2.Cushion5.Operator’splatform
3.Backrest6.Rearattachmentadapter
16

Controls
EngineandAttachmentControls
g384032
Figure22
1.Throttlelever5.Enginechoke
2.Mid-mountattachmentlift
control
6.Hourmeter/controller
3.Mid-mountattachmenttilt
control
7.Ignitionkeyandswitch
4.Rearattachmentliftcontrol
ThrottleLever
Usethethrottlelever(Figure22)tocontroltheengine
speed.
RearAttachmentLiftControl
Usetherearattachmentliftcontroltoraiseorlower
anoptionalrearinstalledattachment.
Mid-MountAttachmentTiltControl
Usethemid-mountattachmenttiltcontroltoadjustthe
engagementangleofthemid-mountattachment.
Mid-MountAttachmentLiftControl
Usethemid-mountattachmentliftcontroltoraiseor
lowerthemid-mountattachment.
ChokeControl
Usethechokecontrol(Figure22)toadjustthechoke
positionforcold-enginestarting.
HourMeter/Controller
Thehourmeterandcontroller(Figure22)preforms
thefollowingfunctions:
•Displaysthetotalhoursofengineoperation.
•Providescontrolforthesafetyinterlocksystemand
displaysindicatorsforthefollowingcomponents:
–ParkingbrakeisintheENGAGEDposition.
–MotioncontrolsareintheNEUTRALposition.
–Operatorisstandingontheoperator’splatform.
•Indicatesthevoltageandlowcharging-system
operation.
IgnitionKeyandSwitch
Usetheignitionswitchtostartandhutofftheengine.
17

ParkingBrakeandMotionControl
g384036
Figure23
1.Parkingbrakehandle3.Frontreferencebar
2.Motion-controlbars4.Rearreferencebar
Parking-BrakeHandle
Usetheparkingbrakehandle(Figure23)toengage
anddisengagetheparkingbrake.
Theparking-brakehandleislocatedonthecontrol
tower,totheleftofthefrontreferencebar.
Motion-controlbars
Themotion-controllevers(Figure23)arelocatedat
eachsideofthetopcontroltower,andcontrolthe
forwardandreversemotionofthemachine
Movetheleversforwardorbackwardtocontrolthe
drivewheelonthesamesideforwardorreverse
respectively.Thewheelspeedisproportionaltothe
amountyoumovethelever.
Specications
Length292.3cm(115inches)
Width(withoutmid-mount
attachmentinstalled)
147.3cm(58inches)
Width(withmulti–tool
attachmentinstalled)
172.7cm(68inches)
Height129.5cm(51inches)
Netweight(emptywithno
optionsinstalled)
521.6kg(1,150lbs)
Netweight(withmulti–tool
attachmentinstalled)
734.8kg(1,620lbs)
Maximumforwardspeed16km/h(10mph)
Maximumreversespeed8km/h(5mph)
18

Operation
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Parkthemachineonalevelsurface;engage
theparkingbrake,lowertheattachmentstothe
ground,shutofftheengine,removethekey,and
waitforallmovementtostopbeforeleavingthe
machine.
•Knowhowtostopthemachineandenginequickly.
•Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
•Beforeoperating,alwaysinspectthemachine
toensurethatthecomponentsandhardware
areingoodworkingcondition.Replacewornor
damagedcomponentsandhardware.
FuelSafety
•Fuelisextremelyammableandhighlyexplosive.
Areorexplosionfromfuelcanburnyouand
othersandcandamageproperty.
–Topreventastaticchargefromignitingthefuel,
placethecontainerand/ormachinedirectlyon
thegroundbeforelling,notinavehicleoron
anobject.
–Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanyfuelthat
spills.
–Donothandlefuelwhensmokingoraroundan
openameorsparks.
–Donotremovethefuelcaporaddfueltothe
tankwhiletheengineisrunningorhot.
–Ifyouspillfuel,donotattempttostartthe
engine.Avoidcreatingasourceofignitionuntil
thefuelvaporshavedissipated.
–Storefuelinanapprovedcontainerandkeep
itoutofthereachofchildren.
•Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
–Avoidprolongedbreathingofvapors.
–Keepyourhandsandfaceawayfromthe
nozzleandthefuel-tankopening.
–Keepfuelawayfromyoureyesandskin.
•Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
•Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersontheground,awayfromyourvehicle
beforelling.
•Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot
possible,thenrefuelfromaportablecontainer
ratherthanafuel-dispensernozzle.
•Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking
condition.
•Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.Donotusea
nozzlelock-opendevice.
•Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyfuelthatspills.
•Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
FuelingtheMachine
FuelSpecication
Petroleum
fuel
Useunleadedgasolinewithanoctaneratingof87
orhigher((R+M)/2ratingmethod).
Useanunleaded-gasolineblendwithupto10%
ethanol(gasohol)or15%MTBE(methyltertiary
butylether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.
Ethanol
blended
fuel
Gasolinewith15%ethanol(E15)byvolumeis
notapprovedforuse.Neverusegasolinethat
containsmorethan10%ethanolbyvolume,such
asE15(contains15%ethanol),E20(contains
20%ethanol),orE85(containsupto85%
ethanol).Usingunapprovedgasolinemaycause
performanceproblemsand/orenginedamage
whichmaynotbecoveredunderwarranty.
Important:Forbestresults,useonlyclean,fresh
fuel(lessthan30daysold).
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
•Donotaddoiltogasoline.
19

UsingStabilizer/Conditioner
Alwaysusefuelstabilizer/conditionerinthemachine
tokeepthefuelfreshlonger.
Important:Donotusefueladditivescontaining
methanolorethanol.
Addtheamountoffuelstabilizer/conditionertofresh
fuelasdirectedbythefuel-stabilizermanufacturer.
FillingtheFuelTank
FuelTankCapacity:31.4L(8.3USgal)
1.Parkthemachineonalevelsurface,engagethe
parkingbrake,shutofftheengine,andremove
thekey.
g334006
Figure24
2.Cleanaroundthefuel-tankcap,andremoveit.
3.Fillthefueltankto25mm(1inch)belowthe
llerneck.
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto
expand.
4.Assemblethefuel-tankcaptothellerneckof
thetank.
BeforeOperationsChecks
Performthefollowingdailyproceduresbefore
operatingthemachine:
•CheckingtheEngine-OilLevel(page49)
•CheckingtheTireAirPressure(page56)
•CheckingtheHydraulicLinesandHoses(page
58)
•CheckingtheHydraulic-FluidLevel(page58)
Checkingthe
Safety-InterlockSystem
ServiceInterval:Beforeeachuseordaily
CheckingtheParking
Brake-InterlockSwitches
1.Standontheoperator’splatform.
2.Disengagetheparkingbrake.
3.Movethemotion-controlbarstotheNEUTRAL
position.
4.Trystartingtheengine.
Important:Theengineshouldnotstart.
Iftheenginestarts,shutofftheengine,
removethekey,andcontactyouauthorized
Torodistributorforservice.
CheckingtheMotion
Control-InterlockSwitches
1.Standontheoperator’splatform.
2.Engagetheparkingbrake.
3.Movetheleftmotion-controlbartotheFORWARD
position.
4.Trystartingtheengine.
5.Movetherightmotion-controlbartothe
FORWARDposition.
6.Trystartingtheengine.
Important:Theengineshouldnotstart.
Iftheenginestarts,shutofftheengine,
removethekey,andcontactyouauthorized
Torodistributorforservice.
20