Toro 30517 Instruction Manual

FormNo.3366-955RevC
RoadLightKit
NorthAmericanGroundsmaster360Multi-PurposeMachinewith
Cab
ModelNo.30517
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–InitialPreparation
2Nopartsrequired–Floorplateaccesshole
Columnbracketassembly1
Columnbracketmount1
Carriagescrew,3/8inchx1inch2
Flangenut,3/8inch2
Columncover1
3
Screw2
Installtheswitchcolumnassembly
Dualrateasher1
Flangeheadscrew,#10x3/4inch2
4Flangenut,#102
Installthedualrateasher
Headlight2
Washer,.344inchI.D.2
5Flangelocknut,5/16inch2
Installtheheadlights
Warninglight—front2
Grommet2
Warninglight—rear2
Screw,#10x1inch4
Flangelocknut,#104
6
Bulletconnector8
Installthewarninglights
Wireharness1
Grommet1
Cabletie,7–1/4inch(184mm)13
7Cabletie,14–1/2inch(368mm)2
Installthewireharness
8Nopartsrequired–FinalProcedures
MediaandAdditionalParts
DescriptionQty.Use
Installationinstructions1Usetoinstallkit
Partscatalog1Usetoreferencepartnumbers
©2011—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved

1
InitialPreparation
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface,stoptheengine,
engagetheparkingbrakeandremovethekeyfrom
theignitionswitch.
2.Disconnectthenegative(–)batterycablefromthe
battery.
WARNING
Wearsafetygogglesandrubbergloveswhen
workingwithbatteries.Sincethegasesare
explosive,keepopenamesandelectricalspark
awayfrombatteries.Donotsmoke.
3.Pressthesteeringtowerfootpedaldownandpivot
thetowerforwardasfaraspossible.Releasethe
pedaltolockthetowerintheforwardposition.
4.Movetheseatlatch,locatedontheleftsideofthe
seat,rearwardtounlatchtheseatandpullforward
onthetopoftheseat(Figure1).
Figure1
1.Seatlatch
5.Raiseandsecurethehoodasfollows:
•Releasethehoodlatches.
•Liftuponthehooduntiltheproprodcanbe
positionedbehindtheframetube(Figure2).
1G015806
Figure2
1.Proprod
•Lowerthehooduntiltherodisinfrontofand
restingagainsttheframetube.
2
FloorPlateAccessHole
NoPartsRequired
Procedure
1.Removetheknockoutplug,locatedbetweenthe
brakepedalandthesteeringcolumnintheoor
plate(Figure3).Iftheoorplatedoesnothavea
knockoutplug,proceedtothenextstepfordrilling
instructions.
G015961
1
Figure3
1.Knockoutpluglocation
2.UsingthedimensionsshowninFigure4,locate,
markanddrilla2inch(51mm)diameterholeinthe
oorplate.
Note:Makesureisthereisnothingundertheoor
platetointerferewiththedrilling.
2

3
2
1
G015966
Figure4
1.1inch(51mm)3.1–5/8inches(41mm)
2.2inchdiameter(51mm)
3
InstallingtheSwitchColumn
Assembly
Partsneededforthisprocedure:
1Columnbracketassembly
1Columnbracketmount
2Carriagescrew,3/8inchx1inch
2Flangenut,3/8inch
1Columncover
2Screw
Procedure
1.Mountthecolumnbracketassemblytothesteering
columnwiththecolumnbracketmount,(2)3/8inch
x1inchcarriagescrewsand3/8inchangenuts.
Positionthecolumnbracketashighaspossibleon
thesteeringcolumnasshowninFigure5.Make
surethecolumnbracketdoesnotinterferewiththe
steeringwheel.
Note:Overtighteningthecarriagescrews/ange
nutsmaydistortthecolumnbracketprohibitingthe
coverfrombeinginstalled.
Figure5
1.Screw(2)5.Columnbracket
2.Columncover6.Flangenut
3.Columnbracketmount7.Carriagescrew
4.Speednut(2)
2.Afterthewireharnessisconnectedtotheswitches,
mountthecolumncovertothecolumnbracket
speednutswithtwoscrews(Figure5).
4
InstallingtheDualRateFlasher
Partsneededforthisprocedure:
1Dualrateasher
2Flangeheadscrew,#10x3/4inch
2Flangenut,#10
Procedure
1.Positionthedualrateasherundertheseatplate
whilealigningitwiththemountingholesintheplate
(Figure6).
3

G016296
1
3
2
Figure6
1.Flangenut3.Dualrateasher
2.Flangeheadscrew
2.Securethedualrateashertotheseatplatewith(2)
#10x3/4inchangeheadscrewsandangenuts
(Figure6).
5
InstallingtheHeadLights
Partsneededforthisprocedure:
2Headlight
2Washer,.344inchI.D.
2Flangelocknut,5/16inch
Procedure
Secureaworklighttoeachheadlightbracketwitha.344
inchI.D.washerand5/16inchangelocknut.Discard
thebolts,lockwashersandnutsincludedwiththelights
(Figure7).
Figure7
1.Headlight3.Washer
2.Headlightbracket4.Flangelocknut
6
InstallingtheWarningLights
Partsneededforthisprocedure:
2Warninglight—front
2Grommet
2Warninglight—rear
4Screw,#10x1inch
4Flangelocknut,#10
8Bulletconnector
AccessingtheCabRoof
Removethe(4)nuts,washersandbushingssecuringthe
cabrooftotheheadliner(Figure8).Also,removethe
smallfastenersecuringthefrontedgeoftherooftothe
headliner.Carefullypropuptherooftogainaccessto
theinsideoftheheadliner.
Note:Donotdisconnecttheairconditioning
refrigerantlines.
4

Figure8
1.Roof3.Nut,washerandbushing
2.Headliner4.Smallerfastener
Frontwarninglights
1.Cutoutthetemplateonpage11.
2.Onthefrontofthecabheadliner,usethetemplate
(Figure9)tolocateandmarkthetwomountingholes
forthewarninglights(Figure9).
Figure9
1.Template3.Warninglight
2.Gasket
3.Carefullycutouteachholeintheheadliner.Remove
allroughedges.
Important:Makesurethewiringinsidethe
headlinerisawayfromtheareabeingcut.
4.Insertagasketandwarninglightintoeachholein
theheadliner(Figure9).
5.Locatethewireharnessconnectorsintheheadliner
andplugthemintothelights.
Rearwarninglights
1.Cutoutthetemplateonpage13.
2.Ontherearofthecabheadliner,usethetemplate
(Figure10)tolocateandmarkthe(3)mounting
holesforeachwarninglight(Figure10).
Figure10
1.Warninglightlens3.Template
2.Warninglightbody
3.Carefullydrillouttheholesintheheadliner.Remove
allroughedges.
Important:Makesurethewiringinsidethe
headlinerisawayfromthedrillingarea.
4.Makeamarkontheamberend(singlelamentbulb)
ofeachwarninglightbody.
5.Removethescrewssecuringthelenstoeachwarning
lightbody.Removethelensfromthebody.
6.Mountawarninglightbodytoeachlocation,on
theheadliner,with(2)#10x1inchscrewsand#10
angenuts(Figure10).
Note:Makesurethelightsarepositionedsothe
amberends(singlelamentbulbs)aretowardthe
outsideofthemachine.
7.Locatethewireendsoftheheadlinerharnessand
routethemthroughthegrommetsinthebackofthe
lightbodies.
8.Crimpabulletconnectorontoeachendofthewire
ends(4perside).
9.Plugthebulletconnectorsintotheappropriatelight
terminals,positioningasshowninFigure11and
Figure12.
5

g017760
4 5 6
1 2 3
Figure11
RightSide
1.Lightbulbw/double
lament
4.Graywirehere
2.Blackwirehere5.Lightbulbw/singlelament
3.Violetwirehere6.Bluewirehere
g017759
1 2 3 4 5 6
Figure12
LeftSide
1.Orangewirehere4.Lightbulbw/double
lament
2.Lightbulbw/singlelament5.Blackwirehere
3.Brownwirehere6.Violetwirehere
10.Installalenstoeachwarninglight.Makesurethe
amberlensoneachlightistowardtheoutsideofthe
machine.
11.Installthecabrooftotheheadlinerwiththefasteners
previouslyremoved.
Important:Brakelightfunctionnotused.
7
InstallingtheWireHarness
Partsneededforthisprocedure:
1Wireharness
1Grommet
13Cabletie,7–1/4inch(184mm)
2Cabletie,14–1/2inch(368mm)
Procedure
Route,connectandsecurethewireharnessasfollows:
•Startingatthefrontofthemachineandunderthe
oorplate,routetheendoftheharnesswiththe(2)
connectorsupthroughtheknockoutintheoor
plateandupthesteeringcolumntotheturnsignal
andheadlightswitches.Plugtheharnessconnectors
totheappropriateswitches.
Figure13
1.Knockoutplughole2.Grommet
•Cutaslitinthesuppliedgrommetandcutoutthe
bottomopening.Withtheconeendofthegrommet
facingdown,wrapitaroundtheharnessandinsertit
intotheknockoutholeintheplatform(Figure13).
•Routetheleftandrightheadlightharnessconnectors
alongthefrontoftheplatformtoeachheadlight
(Figure14).
•Plugtheharnessconnectorsintotheheadlightsand
theharnessclipsintotheholesintheheadlight
brackets(Figure14).
•Cabletietheharnesstotheholesintheframe
gussets.
6

Figure14
1.Cabconnection4.Harnessclip
2.Switchconnection5.Dualrateasher
connection
3.Headlightconnections6.Accessoryconnection
•Routetheharnessalongtheexistingwireharnessand
undertheplatformtothedualrateasher.Cabletie
theharnesstotheexistingharnessneareachharness
clip.Plugtheconnectorintothedualrateasher.
•Followingtheexistingharness,routetheharness
alongtheundersideoftheseatsupportbracketto
thecontrolpanelontherightsideofthemachine.
•Removethe(5)screwssecuringthecontrolpanelto
thetankcover.
•Raisethecontrolpanelandlocatethewireharness
connectorlabeledaccessory.
•Routetheharnessconnectoruptotheaccessory
connectorandplugitin.
•Installthecontrolpaneltothetankcoverwiththe
screwsremoved.Torquethescrewsto25in-lbs(2.8
N-m).Donotovertightenthescrews.
Followingtheexistingharness,routetheharness
alongtheundersideoftheseatsupportbracketto
therearofthecab.Connecttheharnesstothecab
asfollows:
–Attherearofthecab,unplugthecabwire
harnessfromthetractionunitwireharness(8pin
connectors)(Figure15).
Figure15
1.Cabharnessandtraction
unitharness
2.Lightkitharness
–Plugthelightkitwireharnessintothecaband
tractionunitwireharnesses(Figure15).
Important:Makesuretheharnessisclearofall
hot,sharpormovingcomponents.
8
FinalProcedures
NoPartsRequired
Procedure
1.Pullupontheseatlatchreleasebarandlowerthe
seatintothelockedposition.
2.Attachthenegativebatterycabletothebatterypost.
3.Raisethehooduntiltheproprodcanberaised
abovetheframetube,thenlowerthehood.Secure
thehoodlatches.
7

Figure16
1.Seatlatchreleasebar
Operation
TheRoadLightKitconsistsof2frontmountedhead
lamps,2frontwarninglightsand2rearwarninglights.
LightSwitch
Pressthefarsideofthelightswitch(Figure17)to
activatethefrontheadlightsandtherearlights.
Figure17
1.Lightswitch2.Turnsignal
TurnSignal
Pressdownontheturnsignalarm(Figure17)to
activatetheleftturnsignal.
Pressupontheturnsignalarm(Figure17)toactivate
therightturnsignal.
IfturningLEFT:
Theleftcombinationwarning/turn/taillampwill
illuminateasfollows:
•Amberlampwillash.
•Thelowintensityredtaillampwillbeonsteady.
•Thehighintensityredtaillampwillbehighrate
ash.
Therightcombinationwarning/turn/taillampwill
illuminateasfollows:
•Amberlampwillbeonsteady.
•Theredtaillampwillbeonsteady(bothhighand
lowintensity).
8

IfturningRIGHT:
Therightcombinationwarning/turn/taillampwill
illuminateasfollows:
•Amberlampwillash.
•Thelowintensityredtaillampwillbeonsteady.
•Thehighintensityredtaillampwillbehighrate
ash.
Theleftcombinationwarning/turn/taillampwill
illuminateasfollows:
•AmberLampwillbeonsteady.
•Theredtaillampwillbeonsteady(bothhighand
lowintensity).
AimingtheHeadlights
1.Loosenthemountingnutsandpositioneach
headlightsothatitpointsstraightahead.Tighten
themountingnutjustenoughtoholdtheheadlight
inposition.
2.Placeaatpieceofsheetmetaloverthefaceof
theheadlight.
3.Mountamagneticprotractorontotheplate.While
holdingtheassemblyinplace,carefullytiltthe
headlightdownward3degrees,thentightenthenut.
4.Repeattheprocedureontheotherheadlight.
9

10

11

12

13

Notes:
14

Notes:
15