Town & Country Fireplaces 22150019 User manual

240223-18 SKU# 22150019 100005910
TC36D
HEARTWOOD
BURNER KIT
INSTRUCTIONS
SKU# 22150019
For TC36D & TC36D Arch
Series D
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
These instructions are supplementary to the Installation and
Operating Instructions supplied with the replace and should be
kept together.Refer to the Installation and Operating Instructions for
proper gas supply, safety requirements and operating instructions

A
B
C
D
G
F
E
SKU# 22150019 240223-18
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A. BURNER ASSEMBLY (including pilot and manifold)
B. LOG GRATE
C. TC36 LOGS
D. EMBER MATERIAL
E. HARDWARE PACKAGE
F. COAL CHUNKS
G. VERMICULITE
Contents of Package
Figure 1: TC36 Heartwood burner kit parts.

Pilot gas supply
connection
Ignition and sensor wires
Main gas supply
connection
(Do not disconnect)
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1. Remove the 10 screws securing the access cover for the valve control center (Figure 2).
2. Attach the main gas supply line and the pilot gas supply line to the bulk head ttings and tighten.
Ensure that there are no leaks. Feed the ignition and sensor wires through the bulkhead plate and
gasket to the rebox(Fig. # 3)
Burner Installation
Figure 2: Access cover to valve control center.
Figure 3: Gas supply tubes and Ignition/Sensor wire routing.

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Ignition wire (red)
Flame sensor
wire (white)
Interface module
3. Attach the burner assembly to the oor shield in the bottom of the rebox with two screws.
Ensure that the front edge of the burner is ush with the front of the shield.(Figure 4).
4. Attach the ignition and sensor wires to the module. (Fig.#5).
Figure 4: Attach burner to rebox shield.
Figure 5: Attach Ignition and Sensor wires.

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5. Position the slots of the grate securing brackets over the holes in the oor shield and secure with
the two screws.(Figure 6).
Figure 6: Attach log grate to oor.
Burner Installation
A large bag of ember material is shipped with the replace and needs to be installed on the burner
to ensure optimum performance and ame appearance. A bag of coal chunks and vermiculite is also
supplied this must only be used around the burner pan to cover up the gas lines and brackets.
1. Pull apart the material into ember size pieces (approximately 1” squares) and gently place them
into the burner pan. Do not compress, leave them loose for best performance.
2. Fill the burner pan with embers until level with the top of the pan at rear, and gradually slope for-
ward to the rebox oor at the front, covering both burner tubes.
3. Place remaining ember material, coal chunks and vermiculite outside of the burner pan as desired
to cover-up gas lines and brackets. Do not put coal chunks or vermiculite inside burner pan as
this will cause sooting and the burner to malfunction.
Note:
Ember material placement and amount will affect flame appearance. More ember material
results in lower flame height. Add or remove as needed until desired flame affect.
Reduce the amount used on Propane models, as too much will create soot.

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Figure 7: Embers only in this area.
Figure 8: Embers, coal chunks and vermiculite.

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Log Placement
Gas plumbing and vent connections should be completed before proceeding.
The logs are fragile, and should be handled with care. Unpack and inspect log set. There should be
a total of seven logs. Position the logs as indicated by the following pictures. The three main logs
have holes and / or pins. Engage each pin in the corresponding holes. The four smaller logs do not
have holes or pins. They rest in position. Locate as per the diagrams (g. # 9-14)
Figure 9: Log #1
Figure 10: Log #2

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Figure 11: Log #3
Figure 12: Log #4

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Figure 13: Log #5
Figure 14: Log #6

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Figure 15: Log #7
Figure 16: Log #8

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Figure 17: Log #9
2
3
1
4
5
6
7
Note:Improper placement of logs will cause sooting on internal
parts and glass.The logs may need to be repositioned slightly
to avoid excessive ame impingement.
9
8
Figure 18: TC36 Heartwood Log Set

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Propane Conversion
If the unit is to be used with propane gas, convert the fireplace from natural gas as follows using the
components supplied with this burner kit.
Note: Factory supplied components must be used to ensure correct input. After conversion conrm proper
manifold pressure.
CAUTION
The gas supply and electrical power must be shut off before proceeding with the conversion.
WARNING
is conversion kit shall be installed by a qualied service agency in accordance with the manufacturer's instructions
and all applicable codes and requirements of the authority having
jurisdiction.
If the information in these instructions is not followed exactly, a re, explosion or production of carbon monoxide
may result causing property damage, personal injury or loss of life.
e qualied service agency is responsible for the proper installation of this kit.
e installation is not proper and complete until the operation of the converted appliance is checked as specied in
the manufacturer's instructions supplied with the kit.
1. Ensure the burner, pilot and gas supply are turned off, and the appliance has cooled.
2. Remove the two screws securing the manifold assembly to the burner (Figure 19).
3. Remove the manifold assembly from the burner (Figure 20).
Figure 19: Unscrewing manifold from the burner. Figure 20: Orice exposed.
Note: e propane conversion kit is not included with the burner kit. e conversion
kit is an option which must be ordered separately.

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4. With a ½” wrench remove the natural gas orice (Figure 21).
5. Install the propane orice (marked “LI”) (Figure 22).
6. Fully open the primary air shutter.
Figure 21: Removing orice. Figure 22: Orice.
Figure 23: Loosening the pilot head.
7. Reinstall the manifold assembly.
8. With a 7/16” wrench loosen the pilot head on the pilot assembly by a half-turn (Figure 23)
9. Slide the pilot adjustment band over and ensure that the hole in the orice band is showing. Figure 24
shows the pilot band in natural gas position. Figure 25 shows the pilot band in propane position.

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For complete valve installation instructions, refer to the
instruction book included in the SIT conversion kit.
1.
2. Open the air shutter by following the steps in the “Burner Flame Adjustment” on page16.
3. Complete the gas valve conversion from natural gas to propane gas according to the instructions included
in the SIT propane gas conversion kit.
4. Fill in the conversion label (Figure 26) . Peel off the protective backing and apply the conversion label
directly over the gas specications on the rating label. Rating label can be found on a metal plate stored
on the left hand side of the replace, behind the decorative trim.
Pilot
adjustment
band
Figure 24: Pilot band in natural gas position.
Hole in sliding band
indicates propane
gas conguration
Figure 25: Pilot band in propane gas position.
Cet appareil a été converti en gaz propane
Numéro d'assemblage
j m a
Firme
Adresse
l'entreprise désignée
ci-dessus accepte la
responsabilité que cette
conversion a été
correctement faite.
Kit Number
dd mm yy
Company
Address
The above accepts the
responsibility that this
conversion has been
properly performed.
This appliance was converted to propane gas
5052.52001-B
5052.52001-B
Figure 26: Propane conversion label.

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Gas Pressure Test
Note: To test the supply pressure, turn off the gas supply before removing the plug from the
supply pressure test port or manifold pressure test port.
Verify gas pressures with the fireplace lit and on the highest setting.
1. Remove the plug from the pressure test port. The plug is located between the right side lintel and rebox
side (bottom port). (Fig. # 27)
2. Thread the extension test tting into the open test port. (Fig. # 28)
3. Attach a pressure gauge onto the tting.
4. When testing is complete, shut off the gas, remove the tting and replace the plug. Thread sealant will be
required to ensure a gas tight connection.
CORRECT GAS PRESSURE REQUIREMENT:
Supply Pressure Natural Gas Propane
(For the purpose of input adjustment)
Minimum 5.0” wc 12.5” wc
Maximum 13.9” wc 13.9” wc
Manifold Pressure
Maximum 3.5” wc 10.0” wc
Minimum 1.6” wc 6.4” wc
Figure 27: Removing manifold pressure plug. Figure 28: Adjusting manifold pressure.

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The air shutter on the burner tube controls the primary combustion air to the gas burner and is preset closed at
the factory for natural gas fuel. Propane requires fully open shutter setting. Some adjustment may be necessary to
obtain desired ame and to eliminate carbon deposits. Evaluate ame appearance after the replace has reached
operating temperature. See Fig. #29 for proper ame pattern.
Open primary air shutter if the logs, glass, and rebox have carbon accumulation and / or the ames are long, dark
and stringy. The shutter may also be opened to enhance the Ember Material glow and lessen the ame height.
Caution: Burner area may be hot!
Turn off the replace and allow the unit to cool before proceeding.
To Adjust: (See Fig. #30)
1) Open and remove window frame and set aside. See "Window Frame Removal" section found in the Installation
and Operating Instructions manual.
2) Remove the log set and set aside.
3) Remove the air deector from the log grate.
4) Loosen the screw in the Primary Air Shutter.
5) Rotate the shutter to increase or decrease the amount of primary air.
6) Re assemble in reverse order.
PRIMARY AIR
SHUTTER
Caution: Proper air shutter setting is a must.
The ame should be just orange and“lazy”. It should NEVER
be set to create sooting on internal parts and glass.
Flame Adjustment
Figure 29: Desirable ame appearance.
Figure 30: Shutter adjustment

*
NOT SHOWN
*
2a
2b
2c
2d
2g
2e
2f
2h
2i
#1
#2 #3
#4
#6 #5
1a
1b
1e
1d
1f
1h
1c 1g
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ITEM.......DESCRIPTION............................................PART NO.
#1.......... TC36.NG05D BURNER ...................... 80001263
#2..........9 PCS LOG SET ................................. 5098.74611
#3..........ORIFICE, NATURAL GAS .................. marked “NI”
ITEM.......DESCRIPTION............................................PART NO.
#4..........PILOT ASSEMBLY.............................. 5005.025
#5..........MAIN SUPPLY TUBE (FLEX) ............. 5019.223
#6..........PILOT TUBE (FLEX).......................... 5019.225
#7..........PROPANE CONVERSION KIT........... 22180004
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
#1.... BURNER ASSEMBLY
1a GRATE
1b BURNER INSULATION
1c BURNER TRAY SUPPORT SHIELD
1d PILOT SHIELD
1e TC42.NG01 BURNER WELD
1f MANIFOLD
1g 1/2 PIPE TO 1/2 TUBE CONNECTION
1h PILOT BRACKET
2a BASE LOG (a)
2b LEFT CENTER LOG (b)
2c LEFT FRONT LOG (c)
2d LOG WITH HOLE (d)
2e RIGHT CENTER LOG (e)
2f FRONT RIGHT LOG (f)
2g RIGHT BASE LOG (g)
2h CENTER TWIG (h)
2i CENTER BASE CHUNK (i)
3 ORIFICE, NATURAL GAS
4 PILOT ASSEMBLY
5 MAIN SUPPLY TUBE
6 PILOT TUBE
#2.... 9 PCS LOG SET
EMBER MATERIAL (Not shown)
2a BASE LOG (a)
2b LEFT CENTER LOG (b)
2c LEFT FRONT LOG (c)
2d LOG WITH HOLE (d)
2e RIGHT CENTER LOG (e)
2f FRONT RIGHT LOG (f)
2g RIGHT BASE LOG (g)
2h CENTER TWIG (h)
2i CENTER BASE CHUNK (i)
#3.... ORIFICE, NATURAL GAS
#4.... PILOT ASSEMBLY, CONVERTIBLE
#5.... MAIN SUPPLY TUBE (FLEX)
#6.... PILOT TUBE (FLEX)
#7.... PROPANE CONVERSION KIT (Not shown)
KIT CONTENTS:
Parts Diagram

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Web site: www.townandcountryfireplaces.net
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