Town & Country Fireplaces 22150033 User manual

These instructions are supplementary to the Installation
and Operating Instructions supplied with the replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
270223-16 SKU# 22150033 100005920
Visit www. townandcountryfireplaces.com for the most recent version of this manual
SKU# 22150033
For TCWS38 Series D
Fireplaces
TCWS38
REFLECTIONS
BURNER KIT
INSTALLATION
INSTRUCTIONS
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

D
C
SKU# 22150033_ 270223-16
100005920
1 5.0 lbs Glass Media
1 Hardware Pack
2 Burner assemblies
1 Burner tray assembly
3 Rock sets
A
B
C
D
E
A
E
E
E
B
2
Contents of Package

SKU# 22150033_ 270223-16 100005920
If converting to propane see
conversion instructions on
page 8 before proceeding.
Install panels according to the
TCWS.38D Installation and
operating manual prior to
burner installation (Page 31).
NOTE: check air shutter for cor-
rect fuel setting before proceeding
further. Both burners are the same.
Fully closed for natural gas 1/8”
(0.125)” open for LP.
Figure 1: Burner tray installation.
CAUTION: The burners should be
tightly butted up against each other
at the center to ensure correct
operation.
1. Install the right burner by tipping
into location (Figure 1) and
slipping the venturi tube over
the orice. Test for connection
by lifting at a location pin on the
right side of the burner.
Repeat with left burner.
Figure 2: Tray insert.
Figure 3: Tray over Pilot assembly.
2. Tilt burner tray length-wise and
insert into the rebox (Figure 2).
3. Attach pilot to burner tray
(2 screws) (Figure 3).
4. Secure the burner tray to the
support legs using six screws
(Figure 4).
3
Reflections Burner Installation

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Figure 4: Securing burner tray with six screws.
Figure 5: Burner tray before glass media is applied. Figure 6: Applying glass media to tray.
Figure 7: Clearing center of tray of glass media.
Tabs
Figure 8: Tabs for rock placement.
4

Figure 9: Markings on bottom of
rocks. Figure 10: Rock ‘A’.
Figure 11: Rock ‘B’. Figure 12: Rock ‘C’.
Figure 13: Rock ‘D’. Figure 14: Rock ‘E’.
SKU# 22150033_ 270223-16 100005920
NOTE: A light will aid aligning the
holes in the tray with the leg.
5. Place glass media into the
burner tray and spread evenly
around but not on the burners
or on top of the Pilot assembly
(Figure 6 and Figure 7).
6. The burners have tabs which
the rocks will t onto (Figure 8).
The rocks have slots (Figure 9)
in them which will t over top
of the tabs
7. Place each rock as per the
following photographs, start
from the right hand side of
the burner and ensure that
the arrow on each rock points
towards the front of the
replace (Figure 8 to Figure
20).
Note: See “TCWS38 Reflections
rock layout.” on page 7 to
see that there are 3 sets of
rocks with one extra “A” rock.
8. There are 3 sets of rocks
supplied. Repeat the sequence
of placing the rocks two
more times until the burner is
covered.
5

Figure 15: Rock ‘F’. Figure 16: Rock ‘G’.
Figure 17: Rock ‘H’. Figure 18: Rock ‘J’.
A
B
C
D
E
F
G
H
J
Figure 19: One of 3 complete rock sets.
H
JG
Figure 20: 2nd ‘A’ Rock. Figure 21: Porcelain cover.
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WIDE EDGE TO CENTER OF
FIREPLACE
9. Place the remaining (A) rock on
the left hand end of burner as
shown in Figure 20.
10. Install front porcelain cover
(wide edge towards the center
of the replace) (Figure 21).
11. Finish by spreading the glass
up to the rocks to hide the
bottom of the burner tray
(Figure 19)
6

SKU# 22150033_ 270223-16 100005920
Extra “A” Rock 1st “A” Rock2nd “A” Rock3rd “A” Rock
Figure 22: TCWS38 Reections rock layout.
7

1. If installed, remove the rocks and glass media from the burners.
2. If installed, remove the burner tray from the manifold brackets and pilot (Figure 23).
3. Remove burners
4. Using a 1/2” wrench, undo and remove the natural gas burner orice (Figure 24).
5. Apply a small amount of pipe joint compound to the threads of the new propane burner orice (marked LF)
(Figure 25) to ensure a good seal, before screwing it into the tting.
Figure 23: Burner tray removal. Figure 24: Orice removal.
SKU# 22150033_ 270223-16
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WARNING
This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's
instructions and all applicable codes and requirements of the authority having jurisdiction.
If the information in these instructions is not followed exactly, a fire, explosion or production of carbon
monoxide may result causing property damage, personal injury or loss of life.
The qualified service agency is responsible for the proper installation of this kit.
The installation is not proper and complete until the operation of the converted appliance is checked
as specified in the manufacturer's instructions supplied with the kit.
If this unit is to be used on propane convert as follows using the components supplied with this burner:
Note: Factory supplied components must be used to ensure correct input. After conversion conrm proper
manifold pressure.
CAUTION
The gas supply and electrical power shall be shut off before proceeding with the conversion.
8
Propane Conversion

6. Loosen the primary air shutter screw, open shutter to give a gap of 1/8” (0.125”) and re-tighten (Figure
26). Repeat on other burner.
1/8” Gap
Figure 26: Gap in air shutter for propane.
7. With a 7/16” wrench loosen the pilot head on the
pilot assembly (Figure 27).
8. Slide the pilot adjustment band over and ensure
that the hole in the orice band is showing
(Figure 29). Retighten pilot head.
Figure 27: Loosening pilot head.
Figure 28: Pilot band in natural gas position.
Hole in sliding band indicates
propane gas conguration
Figure 29: Pilot band in propane gas position.
SKU# 22150033_ 270223-16 100005920
MAIN BURNER ORIFICES
(LF - Pacic Energy)
Figure 25: Propane orice.
9

9. Remove access panel (Figure 30) to gain access to the gas valve for propane conversion.
10. Complete the gas valve conversion from natural gas to propane gas according to the instructions included
in the SIT propane gas conversion kit.
11. Once conversion is complete, ll out and place gas conversion label (Figure 31) to inside of control box
where it will not be affected by the heat of the rebox.
Figure 30: Gas valve cover.
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Cet appareil a été converti en gaz propane
Numéro d'assemblage
j m a
Firme
Adresse
l'entreprise désignée
ci-dessus accepte la
responsabilité que cette
conversion a été
correctement faite.
Kit Number
dd mm yy
Company
Address
The above accepts the
responsibility that this
conversion has been
properly performed.
This appliance was converted to propane gas
5052.52001-B
5052.52001-B
Figure 31: Propane conversion label.
For complete valve
conversion installation
instructions, refer to the
instruction book included
in the SIT conversion kit.
WARNING: Both the
control box shield and
the access panel must
be reinstalled after
conversion/ installation
or servicing has been
completed. Failure to
do so will cause over-
heating and premature
failure of the control
system.
10

Figure 32: Removing pressure test plug. Figure 33: Installing pressure test extension.
SKU# 22150033_ 270223-16 100005920
1. Remove the plug from the pressure test port using a 3/16” hex key. The plug is located between the right
side lintel and rebox side (Figure 32).
2. Thread the extension test tting into the open port (Figure 33).
3. Attach a pressure gauge onto the tting.
4. When testing is complete shut off the gas, remove the tting and replace the plug. Thread sealant will be
required to ensure a gas tight connection.
Note: To test the gas pressure, turn off the gas supply before removing the plug from the supply pres-
sure test port or manifold pressure test port.
Verify gas pressures with the fireplace lit and on the highest setting.
Correct gas pressure requirement:
Supply Pressure Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.5" WC 10" WC
Minimum 1.6" WC 6.4" WC
11
Gas Pressure Check

Figure 34: Example of desirable ame pattern.
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The air shutter on the venturi tube controls the primary combustion air. It is set to the closed position at
the factory for natural gas fuel. For LP See “Propane Conversion” on page 8. Some adjustment may be
necessary to obtain desired ame and to eliminate carbon deposits. Evaluate ame appearance after the
replace has reached operating temperature. See Figure 34 for proper ame pattern.
Open primary air if the window glass and rebox have carbon accumulation and/or the ames are long, dark
and stringy. The shutter may also be opened to lessen the ame height.
NOTE: Proper air shutter setting is required.
The flame should be just orange and “lazy”. It should NEVER be set to create sooting on internal parts
and window glass.
12
Burner Flame Adjustment

SKU# 22150033_ 270223-16 100005920
ITEM DESCRIPTION PART NO.
#1 REFLECTIONS BURNER KIT........................................................ 22150033
#2 PEBBLE ASSEMBLY................................................................ 5096.921 (3)
#3 GLASS MEDIA .........................................................................TCRP.501207
#4 TRIM ROCK (for random placement)............................................. 5096.922
#5 PROPANE CONVERSION KIT....................................................... 22180006
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
NOT SHOWN
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KIT CONTENTS:
13
Replacement Parts

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15

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Web site: www.townandcountryfireplaces.net
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