Town & Country Fireplaces 22150052 User manual

060323-28 SKU# 22150052 100005917
TCWS54
SEE THRU
DIAMOND BURNER
INSTALLATION KIT
INSTRUCTIONS
SKU# 22150052
For TCWS54ST and
TCWS54ST Indoor/Outdoor
Series D Fireplaces
These instructions are supplementary to the Installation
and Operating Instructions supplied with the replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
Visit www.townandcountry.com for the most recent version of this manual
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

SKU# 22150052_060323-28
100005917
Table of Contents
Contents of Package ................................................................. 3
Diamond Burner Installation ...................................................... 4
Propane Conversion ................................................................ 13
Orice conversion procedure........................................... 13
Accessing the gas valve for conversion........................... 16
Gas Pressure Check ................................................................ 19
Correct gas pressure requirement:................................... 19
Burner Flame Adjustment ........................................................ 20
Optional Long Beach Log Set Installation ............................... 21
Log Placement ................................................................. 21
Lights Wiring Diagram ............................................................. 25
Replacement Parts .................................................................. 26
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SKU# 22150015_060323-28 100005917
Contents of Package
Secondary oor panels
Glass media tray
Burners
160517-28 TCWS.54NGST03D 5056.425181D
TCWS54
SEE THRU
DIAMOND BURNER
INSTALLATION KIT
INSTRUCTIONS
PART# TCWS.54NGST03D
For TCWS54ST and
TCWS54ST Indoor/Outdoor
Series D Fireplaces
These instructions are supplementary to the Installation
and Operating Instructions supplied with the replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
Visit www.townandcountry.com for the most recent version of this manual
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
3 x 5lb bags Diamond Glass Media
3

1. With the control compartment to your left, place one of the two secondary oor panels in the right side
of the rebox (Figure 1) and route the two wires from the lights underneath the plate over to the left hand
side of the rebox (Figure 2).
SKU# 22150052_060323-28
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If converting to propane see “Propane Conversion” on page 13 before proceeding.
Diamond Burner Installation
Figure 1: Inserting secondary oor panel into the right side.
Figure 2: Right hand panel in place with its wires brought out from
under it.
NOTE: For purposes of clarity, the “Front” of the fireplace shall be the side which has
access to the electrical connection compartment cover, the connection to the gas valve and
the side which places the control compartment cover and the coaxial vent located on top of
the fireplace to your left.
4

2. Feed the two wires from the right side secondary oor panel down through the left most grommet over the
gas control compartment cover (Figure 3).
3. Insert the other secondary oor panel into the left side of the rebox. As the panel is lowered, feed its two
lights wires into the same grommet as was done with the wires from the right hand oor panel. Also feed
the pilot assembly through the square opening in the panel (Figure 4).
Grommet
Figure 3: Wires through grommet.
Figure 4: Inserting secondary oor panel into the left side.
SKU# 22150015_060323-28 100005917
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4. Guide the four light wires from the bottom of the gas control compartment out through the opening as
shown in Figure 5.
5. From inside the control compartment, punch out one of two available knockouts located in the electrical
connection compartment, install a plastic grommet (not included) to protect the wires and feed the wires
into the compartment. (Figure 6).
Figure 5: Lights wiring coming from grommet.
Figure 6: Threading wires through knockout.
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6. Remove the electrical connection compartment cover and feed all four lights wires through the opening.
The lights wiring will connect to the wiring that supplies the re place power (Figure 7).
7. Connect the wires to a switched 120 VAC, 60Hz, 3A power supply, one pair made up of one wire from the
left and one wire from the right light set to the “HOT” incoming line. The remaining pair to the “Neutral”
incoming line. See “Lights Wiring Diagram” on page 25. Reinstall the electrical connection compart-
ment cover.
8. Return to the rebox and secure the two secondary oor panels with four T20 screws for each of the two
panels.
9. From the REAR of the replace, position one of the two burners on an angle and attach the pilot assembly
to the burner leg using two Robertson screws provided (Figure 8). Note that the pilot will be positioned on
an angle.
Figure 7: Bringing wires through front plate.
SKU# 22150015_060323-28 100005917
Figure 8: Attaching the pilot assembly to the burner leg.
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10. Slip the gas burner venturi over the orice and screw the burner leg to the secondary oor panel using a
T20 screw (Figure 9).
11. Place the second burner in the rebox so that its venturi ts over the second orice. Secure the leg to the
secondary oor panel.
Figure 9: Securing the burner leg to the secondary oor panel.
3/16” Open for Propane Gas
Fully closed for Natural Gas
Figure 10: Shutter gap settings.
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NOTE: Check air shutter for correct fuel setting before proceeding further. Both burner shutters
are to be set the same. Fully closed for NATURAL GAS and 3/16” open for LIQUID PROPANE.
CAUTION: The burners should be tightly butted up against each other at the center to ensure
correct operation.
8

13. Insert both side panels (Figure 13).
Side panel
retainer clips
Figure 11: Side panel retainer clips location.
12. Remove the panel retainer clips from both sides of the upper rebox in preparation for side panel installa-
tion (Figure 11). There are two clips on each side of the rebox.
Figure 12: Side panel. Figure 13: Side panel installation.
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Reinstalled
Side panel
retainer clips
Figure 14: Reinstalled side panel retainer clips.
14. Reinstall the side panel retainer clips (Figure 14) .
15. Place glass media tray over top of the burners so that its legs rest on the secondary oor. The side of the
tray with the mesh strip crossing over from one side to the other must be positioned over top of the pilot
assembly. Screw down the ends of the tray to the ledge of the side panels - two on each side (Figure 15).
Mesh cross-over must be positioned
over the pilot assembly
Figure 15: Glass media tray.
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16. Secure the glass media tray to the burners with screws provided by screwing through the mesh to each
small ange on the burners. There are 10 securing points for each burner (Figure 16).
17. Place the two porcelain edge panels (Figure 17) into the replace with the narrow edge facing the center
of the replace (Figure 18 and Figure 19). The edge panels rest in place and are not screwed down.
Screws
Screws
Figure 16: Glass media tray installation.
Figure 17: Porcelain edge panels.
Porcelain edge panel
Figure 18: Porcelain edge panels.
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11

18. Spread the three bags of glass media evenly over the entire mesh tray, leaving only the small raised dome
protruding above the pilot ame clear of glass (Figure 20).
19. Install the glass doors to nish the Diamond Burner Kit installation.
Figure 20: Raised dome to accommodate pilot ame.
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Narrow edge toward center
of replace
Figure 19: Porcelain edge panel prole.
12

ORIFICE MANIFOLD
ORIFICES
Figure 21: Orices location.
SKU# 22150015_060323-28 100005917
WARNING
This conversion kit shall be installed by a qualified service agency in accordance with the manufac-
turer's instructions and all applicable codes and requirements of the authority having jurisdiction.
If the information in these instructions is not followed exactly, a fire, explosion or production of carbon
monoxide may result causing property damage, personal injury or loss of life.
The qualified service agency is responsible for the proper installation of this kit.
The installation is not proper and complete until the operation of the converted appliance is checked
as specified in the manufacturer's instructions supplied with the kit.
If this unit is to be used on propane convert as follows using the components supplied with the propane gas
conversion kit. Propane conversion kit part number is SKU# 22180011.
Note: Factory supplied components must be used to ensure correct input. After conversion conrm proper
manifold pressure.
CAUTION
The gas supply and electrical power at the breaker shall be shut off before proceeding with the
conversion.
Propane Conversion
1. If installed, remove the glass
media from the burner tray and
remove the edge panels.
2. If installed, remove the burner
tray by removing the screws
attaching the tray to the burn-
ers and side panels (Figure 16
on page 11) as well as the
two screws on each end of the
tray which are screwed into the
side panels.
3. Remove burners from the ori-
ces. Remove pilot assembly if
necessary.
Orice conversion procedure
13

3/16” Open for Propane Gas
Figure 23: Shutter gap for propane.
Pilot head
Figure 24: Pilot head.
SKU# 22150052_060323-28
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4. Using a 1/2” wrench, undo the
natural gas burner orices and
replace with the propane gas
orices included in the conver-
sion kit. Apply a small amount
of pipe joint compound to the
threads of the propane burner
orice to ensure a good seal,
before screwing it into the
manifold.
5. Loosen the primary air shutter
screw on each burner, open
the shutter to give a gap of
3/16” and re-tighten (Figure
23).
6. With a 7/16” wrench loosen the
pilot head on the pilot assem-
bly (Figure 24).
Figure 22: Orice.
14

Cet appareil a été converti en gaz propane
Numéro d'assemblage
j m a
Firme
Adresse
l'entreprise désignée
ci-dessus accepte la
responsabilité que cette
conversion a été
correctement faite.
Kit Number
dd mm yy
Company
Address
The above accepts the
responsibility that this
conversion has been
properly performed.
This appliance was converted to propane gas
5052.52001-B
5052.52001-B
Figure 27: Propane conversion label.
SKU# 22150015_060323-28 100005917
For complete valve
conversion installation
instructions, refer to the
instruction book included
in the SIT conversion kit.
WARNING: Both the
control box shield and
the access panel must
be reinstalled after
conversion/ installation
or servicing has been
completed. Failure to
do so will cause over-
heating and premature
failure of the control
system.
7. Slide the pilot adjustment
band over (Figure 26) and
ensure that the hole in the
orice band is showing.
8. Remove access panel to gain
access to the gas valve for
propane conversion.
9. Complete the gas valve con-
version from natural gas to
propane gas according to the
instructions included in the
SIT propane gas conversion
kit.
10. Once conversion is complete,
ll out and afx the gas con-
version label (Figure 27) to the
gas valve inside of control box
where it will not be affected
by the heat of the rebox.
Figure 25: Pilot band in natural gas position.
Hole in sliding band indicates
propane gas conguration
Figure 26: Pilot band in propane gas position.
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SKU# 22150052_060323-28
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Accessing the gas valve for conversion
1. If installed, remove the burner media (rocks, glass, etc.) from the burner tray. Remove the edge
panels, burner tray, left hand burner, left hand side panel, release pilot assembly from center leg
and remove left hand secondary oor panel.
2. Remove large cover panel. If this replace has lighting built in to the secondary oor, it will be
necessary to disconnect the lighting wires from the electrical connection compartment in front
of the control box in order to withdraw the lighting wires through the grommet (Figure 28). Make
sure that the power is turned off at the breaker box.
Grommet
Figure 28: Wires through grommet.
Figure 29: Large cover removed.
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SKU# 22150015_060323-28 100005917
3. Remove screws for the small cover panel and lift the panel and exible gas lines enough to be
able to get your hand underneath it (Figure 30).
4. Locate the stepper (Figure 31) and follow its wires back to its electrical connection and discon-
nect (Figure 32).
5. Return to the stepper and locate the two screws attaching the stepper to the valve.
6. Complete the gas valve conversion from natural gas to propane gas according to the instructions
Figure 30: Small plate lifted to proved access to connector.
Figure 31: Stepper screws access.
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SKU# 22150052_060323-28
100005917
Figure 32: Stepper connector location.
included in the SIT propane gas conversion kit.
7. Once conversion is complete, ll out and afx the gas conversion label (Figure 33) to the inside of
the gas valve inside of control box where it will not be affected by the heat of the rebox.
Cet appareil a été converti en gaz propane
Numéro d'assemblage
j m a
Firme
Adresse
l'entreprise désignée
ci-dessus accepte la
responsabilité que cette
conversion a été
correctement faite.
Kit Number
dd mm yy
Company
Address
The above accepts the
responsibility that this
conversion has been
properly performed.
This appliance was converted to propane gas
5052.52001-B
5052.52001-B
Figure 33: Propane Conversion Label.
18

SKU# 22150015_060323-28 100005917
Correct gas pressure requirement:
Supply Pressure Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.5" WC 10" WC
Minimum 1.6" WC 6.4" WC
Gas Pressure Check
Note: To test the gas pressure, turn off the gas supply before removing the plug from the supply
pressure test port or manifold pressure test port.
Verify gas pressures with the fireplace lit and on the highest setting.
Manifold
pressure
test port
Inlet
pressure
test port
Figure 34: Pressure test ports.
1. Remove the plug from the
pressure test port using a
3/16” hex key (Figure 34).
2. Thread the extension test t-
ting into the open port
(Figure 35).
3. Attach a pressure gauge onto
the tting.
4. When testing is complete shut
off the gas, remove the tting
and replace the plug. Thread
sealant will be required to
ensure a gas tight connection.
Pressure test
extension tting
Figure 35: Pressure test extension.
19

Figure 36: Diamond burner desirable ame pattern.
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The air shutter on the burner tube controls the primary combustion air. It is set to the closed position at the
factory for natural gas fuel. For liquid propane, See “Propane Conversion” on page 13. Some adjustment
may be necessary to obtain desired ame and to eliminate carbon deposits. Evaluate ame appearance after
the replace has reached operating temperature. See Figure 36 for proper ame pattern.
Open primary air if the window glass and rebox have carbon accumulation and/or the ames are long, dark
and stringy. The shutter may also be opened to lessen the ame height.
Burner Flame Adjustment
NOTE:
Proper air shutter setting is required.
The flame should be just orange and “lazy”. It should NEVER be set to create sooting on internal parts
and window glass. Allow the fireplace to run for 30 minutes before evaluating flame appearance.
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