Town & Country Fireplaces TC30 Black Diamond User manual

TC30
COUNTRY HOME
BURNER KIT
INSTRUCTIONS
PART#
TC30.NG02.C
For TC30 Series C
100308-12 TC30.NG02.C 5056.429.02
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
These instructions are supplementary to the Installation and
Operating Instructions supplied with the replace and should be
kept together. Refer to the Installation and Operating Instructions
for proper gas supply, safety requirements and operating
instructions

2
TC30.NG02.C 100308
1. Attach the burner assembly to the oor of
the rebox with two screws. (Fig. # 1).
2. Attach the manifold supply tube to the
bulk head tting and tighten. (Fig. # 2)
Ensure that there are no leaks.
Contents of Package
Burner/Grate Installation
BURNER ASSEMBLY
7 PCS LOG SET
HARDWARE PACKAGE
EMBER MATERIAL
LOG GRATE
Fig #1
Fig #2
SCREWS

TC30.NG02.C 100308
3
5. Position the grate over the burner tray
and attach to the oor with two screws
through holes located behind the front
legs of the grate.
(Fig. # 5)
6. Attach air deector to rear of grate with
two screws (Fig. # 6)
3. Attach the pilot supply tube to the bulk
head tting and tighten. (Fig. # 3)
Ensure there are no leaks.
4. Connect spark electrode wire
(ORANGE) to the rear electrical bulk
head tting. Connect the ame sensor
wire to the front electrical bulk head
tting. (Fig. # 4)
Fig #3
Fig #4
Fig #5
Fig #6

4
TC30.NG02.C 100308
A large bag of ember material is shipped
with the replace and needs to be installed
to ensure optimum performance and ame
appearance.
1. Pull apart the material into ember size
pieces (approximately 1” squares) and
gently place them into the burner pan.
Do not compress, leave them loose for
best performance.
2. Fill the burner pan with embers until
level with the top of the pan at rear, and
gradually slope forward to the rebox
oor at the front, covering both burner
tubes.
3. Place remaining ember material outside
of the burner pan as desired to cover-up
gas lines and brackets.
Note:
Ember material placement and
amount will affect ame appear-
ance. More ember material results
in lower ame height. Add or
remove as needed until desired
ame affect is achieved.
Reduce the amount used on
Propane models, as too much will
create soot.
The logs are packaged in a foam pack inside the box. They are fragile and should be handled
with care. Unpack and inspect log set. There should be a total of 7 logs. Gas plumbing and
vent connections should be completed before proceeding.
Position the logs as indicated by the following pictures on page 5. The three main logs
have holes and /or pins. Engage each pin in the corresponding holes. The four smaller
logs do not have holes or pins. They rest in position. Locate as per the diagrams.
(Figs. #8 – #15)
Ember Material
Log Set Assembly
Fig #7

TC30.NG02.C 100308
5
Fig #8
Fig #9
Fig #10
Fig #11
Fig #13
Fig #14
Fig #15
BASE LOG, #1
TOP RIGHT LOG, #3
TOP LEFT LOG, #2
BOTTOM CENTER CHUNK, #7
CENTER CHUNK, #4
BOTTOM LHS CHUNK, #6
BOTTOM RHS CHUNK, #5
Fig #12

6
TC30.NG02.C 100308
WARNING
This conversion kit shall be
installed by a qualied
service agency in
accordance with the
manufacturer's instructions
and all applicable codes
and requirements of the
authority having
jurisdiction.
If the information in these
instructions is not followed
exactly, a re, explosion or
production of carbon
monoxide may result
causing property damage,
personal injury or loss of
life.
The qualied service
agency is responsible for
the proper installation of
this kit. The installation is
not proper and complete
until the operation of the
converted appliance is
checked as specied in the
manufacturer's instructions
supplied with the kit.
If the unit is to be used on propane
convert as follows using the
components supplied with this
burner:
CAUTION
The gas supply and electrical power
shall be shut off before proceeding
with the conversion.
Note: Factory supplied components must be
used to ensure correct input.
After conversion conrm proper manifold
pressure.
1. Ensure the burner, pilot and gas supply
are turned off, and the appliance has
cooled.
2. Remove the two screws securing the
air deector to the burner grate.
(Fig. #16)
3. Remove the two screws securing the
manifold assembly to the burner.
(Fig. #17)
4. Remove the manifold assembly from the
burner. (Fig. #18)
5. With a ½” wrench remove the natural gas
orice (#32) and replace with propane
orice (#48)(our part # 5021.3407)
(Fig. #19)
6. Fully open the primary air shutter.
7. Reinstall the manifold and air deector
Propane Conversion
Fig #16
Fig #17
Fig #18
Fig #19

TC30.NG02.C 100308
7
Minimum
rate screw
8. With a 7/16” wrench loosen the pilot head
on the pilot assembly by a half-turn
(Fig. #20)
9. Slide the pilot adjustment band over and
ensure that the hole in the orice band is
showing. (Fig. #21 shows NG position,
Fig. # 22 shows LP position)
10. Remove right hand brick panel (if
installed) and control panel located on
right hand side of rebox
(See Fig. #27).
11. Remove the minimum rate screw located
in the valve.
(Fig. #23)
The minimum rate screw is sealed with
an o-ring near the bottom of the screw.
Use athin bladedscrewdriver toback the
screw out to the limit of the threads.
A groove on the screw body will be
visible just above the valve body. Insert
a thin tool (knife blade or thin screwdriver
blade) into the groove and gently pry
the screw up.
Fig #20
Fig #21
Fig #22
Fig #23

8
TC30.NG02.C 100308
12. Replace theminimum ratescrew withthe
one provided in the propane conversion
kit supplied with this replace. Ensure
that the screw is fully installed.
(Fig. #24)
13. Pull off the rubber cap from the top of
the pressure regulator. (Fig. #25)
14. Press down on the center post and
rotate 90°. The center post should stay
down. (Fig. #26). Replace the rubber
cap.
15. Fill in the date and the name of the
person who performed the conversion in
the white area on the conversion label.
Peel off the protective backing and apply
the conversion label directly over the
gas specications on the rating label.
16. Attach the access panel to the side of
the rebox with the previously removed
screws. (Fig. #27)
Note:
Gasket must be installed with access
panel.
Minimum
rate screw
NG LP
Fig #24
Fig #25
Fig #26
Fig #27

TC30.NG02.C 100308
9
1. Remove the blanking plug from the
pressure test port. The plug is located
between the right side lintel and
rebox side. (Fig. #28)
2. Thread the extension test tting into the
open test port. (Fig. #29)
3. Attach a pressure gauge onto the
tting.
4. When testing is complete remove the
extension test tting and replace the
plug. Thread sealant will be required to
ensure a gas tight connection.
Correct gas pressure requirement:
Supply Pressure Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.8" WC 11" WC
Minimum 2.1" WC 5.5" WC
SUPPLY
PRESSURE
MANIFOLD
PRESSURE
Fig #29a
Note: To test the gas pressure, turn off the gas supply before removing the blanking
plug from the supply pressure test port or manifold pressure test port.
Verify gas pressures with the replace lit and on the highest setting.
Gas Pressure Check
Fig #28
Fig #29

10
TC30.NG02.C 100308
Caution:
Proper air shutter setting is a
must.
The ame should be just orange
and “lazy”.
It should NEVER be set to create
sooting on internal parts and glass.
Caution: Burner area may be hot!
Turn off the replace and allow the unit to cool before proceeding.
To Adjust:
1. Open and remove window frame and set aside. See “Window Frame Removal” section
found in the Installation and Operating Instructions manual.
2. Remove the logs and set aside.
3. Remove air deector from log grate (2 screws)
4. Loosen the Primary Air Shutter screw.
5. Rotate the shutter to increase or decrease the amount of primary air.
6. Reassemble in reverse order.
The air shutter on the burner tube controls the primary combustion air to the gas burner
and is preset at the factory for natural gas fuel. Some adjustment may be necessary to
obtain desired ame and to eliminate carbon deposits. Evaluate ame appearance after
the replace has reached operating temperature. See Fig. #30 for proper ame pattern.
Open primary air shutter if the logs, glass, and rebox have carbon accumulation and/or
the ames are long, dark and stringy. The shutter may also be opened to enhance the
ember material glow and lessen the ame height.
Burner Flame Adjustment
Fig #30

4
5
6
1a
1b
1c
1d
1e
1f
1g
1h
1i
1j
3a
4a
5a
6a
2a
2d
2b
2c
2e
2f 2g
TC30.NG02.C 100308
11
ITEM.......DESCRIPTION........................................... PART NO.
#1..........COUNTRY HOME BURNER KIT ....... TC30.NG02.C
#2..........7 PCS LOG SET ................................. 5098.746148
#3..........ORIFICE, NATURAL GAS (#32) ........ 5021.332.A
..............ORIFICE, PROPANE (#48) ................ 5021.3407
ITEM.......DESCRIPTION........................................... PART NO.
#4..........PILOT ASSEMBLY, CONVERTIBLE. 5005.025
#5..........MAIN SUPPLY TUBE......................... 5019.223
#6..........PILOT TUBE...................................... 5019.225
#1.... BURNER ASSEMBLY
1a GRATE
1b
AIR DEFLECTOR
1c BURNER TRAY
1d PILOT SHIELD
1e BLOCKER PLATE
1f MANIFOLD
1g 1/2 PIPE TO 1/2 TUBE CONNECTION
1h PILOT BRACKET
1i HEAT SHIELD
1j HEAT SHIELD INSULATION
2a TOP LEFT LOG
2b TOP RIGHT LOG
2c BASE LOG
2d CENTER CHUNK
2e
BOTTOM LHS CHUNK
KIT CONTENTS:
2f BOTTOM CENTER CHUNK
2g BOTTOM RHS CHUNK
3a ORIFICE, NATURAL GAS
3a ORIFICE, PROPANE
4a PILOT ASSEMBLY, CONVERTIBLE
5a MAIN SUPPLY TUBE
6a PILOT TUBE
#2.... 7 PCS LOG SET
2a BASE LOG
2b TOP LEFT LOG
2c TOP RIGHT LOG
2d CENTER CHUNK
2e BOTTOM LHS CHUNK
2f BOTTOM CENTER CHUNK
2g BOTTOM RHS CHUNK
#3.... ORIFICE, NATURAL GAS (#32)
........ ORIFICE, PROPANE (#48)
#4.... PILOT ASSEMBLY, CONVERTIBLE
#5.... MAIN SUPPLY TUBE
#6.... PILOT TUBE
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
Replacement Parts

Technical support: 1-877-715-2664
Web site: www.townandcountryreplaces.net
2975 Allenby Rd., Duncan, BC V9L 6V8
Printed in Canada