Town & Country Fireplaces TC54 SERIES DMODULAR User manual

PART# TC54.NG04.C
For TC54 Series C
IMPORTANT:
THESE INSTRUCTIONS ARE TO REMAIN
WITH THE HOMEOWNER
These instructions are supplementary to the Installation
and Operating Instructions supplied with the replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
TC54
TRANQUILITY
BURNER KIT
INSTRUCTIONS
060410-16 TC54.NG04.C 5056.4256.04

ABURNER ASSEMBLY
BPEBBLE ASSEMBLY
C7lbs SAND
DLINE COVER, LEFT
ELINE COVER, RIGHT
FPKG. TAPERED PLUGS (not shown)
TC54.NGO4.C 060410-16
B
C
A
E
D
K
2
Contents of Package

A panel set must be used in conjunction with the installation of the burner assembly.
See Installation and Operating Instructions manual for details.
Typically all panels except the right side should be installed prior to burner
installation.
1. Position line covers on the base shield
under the burner tray, one on each side.
(Fig. #1)
2. Set the burner assembly into the rebox
as shown to ease connection setup
and right panel installation. Connect all
wires and fuel lines ensuring a gas tight
connection. (Fig. #2)
NOTE: Pilot and manifold plumbing
and wires are grouped and tied at the
factory to ensure proper connection.
Nylon zip ties must be removed after
connections have been made, and
prior to ignition.
NOTE:
If unit is to be converted to Propane, see Propane conversion instructions on
page 6 before proceeding.
NOTE: Plug the 4 vacant holes in the bottom of the rebox with 1/2” screws,
as they are not required to attach this style of burner.
*
NOTE: Due to the size of this unit it is highly recommended that two persons be
available during installation.
Fig #1
Fig #2
LINE COVER PLACEMENT
INITIAL BURNER PLACEMENT
TC54.NGO4.C 060410-16
3
Tranquility Burner Installation
FRONT CONNECTIONSRED DOT
4. Attach the pilot supply tube from the forward pilot to the front bulk
head tting and tighten. (Fig. # 4)
Fig. #4
3. Attach the manifold supply tube from the forward manifold to the
front bulk head tting and tighten. (Fig. # 3)
Fig. #3

5. Transfer the insulation sleeves from front electrical bulkhead
connections to the pilot wires.Attach spark electrode (RED) and
sensor leads from this pilot to the front electrical bulk head. (
Fig. # 4) (The spark electrode connection has a red dot above it)
Slide the insulation sleeve back onto the bulkhead connections.
(Fig #5)
6. Repeat this process with the remaining manifold and the pilot
assembly provided with the burner kit.
7. Install right side panel as per panel installation instructions and
nalize setting burner assembly into the unit. (Fig. #6)
8. Slide the line covers out from under the burner tray and slip the
tab into the slot in the assembly base. (Fig. #7)
TC54.NGO4.C 060410-16
Fig #6
Fig #7
BURNER INSTALLED
INSTALL LINE COVERS
4
RED END
Fig. #5
INSULATION SLEEVES

9. Place tapered plugs into all burner ports
to prevent sand from entering the burn-
ers. (Fig. #8)
10. Pour sand evenly over tray and burners
using the entire contents. Use caution
not to let sand enter pilot locations.
(Fig. #9)
11. Brush the sand smooth and gently blow
excess sand from around burner ports
before removing the tapered plugs.
(Fig. #10)
CAUTION: Before pouring sand ensure all
connections and adjustments are made.
Removing sand is very difficult.
TC54.NGO4.C 060410-16
Fig #8
Fig #9
Fig #10
PLUGGING PORTS
WITH TAPER PLUGS
SAND PLACEMENT
SAND FINISHING
5

12. Remove tapered plugs. The pebble
assemblies may now be installed.
Lift the assembly carefully by the
bottom and place on tray aligning with
locator pins. The hollowed rock on the
assembly covers the pilot. (Fig. #11)
13. Place four trim rocks, approx. 2” dia., in
spaces between the pebble assemblies
to ll the gaps. Do not place rocks on top
of the assemblies. (Fig. #12 and #13)
14. Place the remaining four trim rocks at
desired locations around the pebble
assemblies. Do not place rocks on top
of the assemblies. (Fig#13).
TC54.NGO4.C 060410-16
Fig #11
Fig #12
Fig #13
INSTALL PEBBLE
ASSEMBLY
INSTALL TRIM ROCKS
INSTALL TRIM ROCKS
6

Fig #14
Fig #15
Fig #16
WARNING
This conversion kit
shall be installed by a
qualied service agency
in accordance with the
manufacturer's instructions
and all applicable codes and
requirements of the authority
having jurisdiction.
If the information in these
instructions is not followed
exactly, a re, explosion
or production of carbon
monoxide may result
causing property damage,
personal injury or loss of
life.
The qualied service agency
is responsible for the proper
installation of this kit. The
installation is not proper and
complete until the operation
of the converted appliance is
checked as specied in the
manufacturer's instructions
supplied with the kit.
If the unit is to be used on propane,
convert as follows using the
components supplied with this
replace:
CAUTION
The gas supply and electrical power
must be shut off before proceeding
with the conversion.
Note:
Factory supplied components must be used
to ensure correct input. After conversion
conrm proper manifold pressure.
1. Ensure the burner, pilot and gas
supply are turned off, and the
appliance has cooled.
2. Remove three screws holding down the
burner tray and lift off the tray sliding
slightly forward to disengage from both
orices. (Fig. #14)
3. Using a 1/2”wrench, remove both natural
gas burner orices (marked #28).
(Fig. #15)
4. Apply a small amount of pipe joint com-
pound to the threads of the propane
burner orice (marked #43) to ensure
a good seal, before screwing it into the
tting.
5. Open primary air shutters fully.
Remove the pilots from the burners.
(Fig. #16)
FRONT
TC54.NGO4.C 060410-16
7
Propane Conversion

6. With a 7/16” wrench loosen the pilot head
on the pilot assembly. (Fig. #17)
Hold the base of the pilot assembly secure
with a wrench.
7. Slide the pilot adjustment band over and
ensure that the hole in the orice band is
showing. (Fig. #18 indicates NG position,
Fig. #16 indicates LP position)
Retighten the pilot head.
Replace the pilots and burner tray. Ensure
the burner inlets engage both burner
orices.
TC54.NGO4.C 060410-16
Fig #17
Fig #18
Fig #19
8

Fig #23
NG LP
8. Remove access panel, 10 screws, and
set aside. (Fig. #24)
9. Remove the minimum rate screw located
in the valve. (Fig. #20)
10. Replace the minimum rate screw with the
one provided in the propane conversion
kit supplied with this burner. Ensure that
the screw is fully installed. (Fig. #21)
11. Pull off the rubber cap from the top of
the pressure regulator. (Fig. #22)
12. Press down on the center post and rotate
90°. The center post should stay down.
(Fig. #23). Replace the rubber cap.
Repeat steps 8 through 11 for other valve.
13. Fill in the date and the name of the
person who performed the conversion
in the white area on the conversion
label. Peel off the protective backing and
apply the conversion label directly over
the gas specications on the rating label.
14. Attach the access panel to the side of
the rebox with the previously removed
screws. (Fig. #24)
Note: Gasket must be installed with
access panel.
The minimum rate screw is sealed with
an o-ring. Use a thin bladed screwdriver
to back the screw out to the limit of the
threads.
A groove on the screw body will be
visible just above the valve body.Insert
a thin tool (knife blade or thin screw-
driver blade) into the groove and gently
pry the screw up.
It helps to rotate the screw while
lifting on it.
Caution:
The center post must be up for natural
gas and down for propane for the ap-
pliance to operate correctly.
TC54.NGO4.C 060410-16
Fig #20
Fig #21
Fig #22
Fig #24
Minimum
rate screw
Minimum
rate screw
9

1. Remove the plug from the pressure test
port using a 7/16” socket and extension.
The plug is located between the right
side lintel and rebox side.
(Fig. #25)
2. Thread the extension test tting into the
open test port. (Fig. #26)
3. Attach a pressure gauge onto the
tting.
4. When testing is complete remove the
extension test tting and replace the plug.
Thread sealant will be required to ensure
a gas tight connection.
Note:To test the gas pressure, turn off the gas supply before removing the plug from
the supply pressure test port or manifold pressure test port.
Verify gas pressures with the replace lit and on the highest setting.
Correct gas pressure requirement:
Supply Pressure Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.4" WC 11" WC
Minimum 1.8" WC 5.5" WC
TC54.NGO4.C 060410-16
Fig #25
Fig #26
Fig #27
SUPPLY
PRESSURE
MANIFOLD
PRESSURE
10
Gas Pressure Check

The ame should be just orange
and “lazy”.
It should NEVER be set to create
sooting on internal parts and window
glass.
The air shutter on the burner tube controls the primary combustion air to the gas burner.
The shutter should be set to fully closed for natural gas or fully open for propane.
TC54.NGO4.C 060410-16
Fig #28
11
Burner Flame Adjustment

ITEM............ DESCRIPTION .................................................................... PART NO.
#1................. TC54 TRANQUILITY BURNER KIT ................................... TC54.NG04.C
#2................. BURNER.............................................................................. TCRP.50118399
#3................. PILOT ASSEMBLY, CONVERTIBLE (2 Required) .............. TCCV.5005025B
#4................. ORIFICE, NG (#28) (2 Required)......................................... 5021.14
#5................. MANIFOLD SUPPLY TUBE................................................. 5019.223
#6................. PEBBLE ASSEMBLY ......................................................... TC54.9499
#7................. PROPANE CONVERSION KIT............................................ TC54.LPCE01
#8................. 7lbs. SAND (2 Required)..................................................... TC42.SAND34
#1.....TC54 TRANQUILITY BURNER KIT
1a TRANQUILITY CURB
1b BURNER TRAY
1c CURB CLAMP
1d LINE COVER, LEFT
1e LINE COVER, RIGHT
1f TRANQUILITY BASE
1g MANIFOLD ASSEMBLY
1h TRAY LEG, FRONT
1i TRAY LEG, REAR
1j BURNER INLET TUBE
2 BURNER
3 PILOT ASSEMBLY, CONVERTIBLE
4 ORIFICE
5 PILOT SUPPLY TUBE...(Not shown)
6 MANIFOLD SUPPLY TUBE
...(Not shown)
7 PEBBLE ASSEMBLY...(Not shown)
8 PROPANE CONVERSION KIT
...(Not shown)
#2.....BURNER
#3.....PILOT ASSEMBLY, CONVERTIBLE
#4.....ORIFICE, NG (#28)
#5 MANIFOLD SUPPLY TUBE...(Not shown)
#6.....PEBBLE ASSEMBLY...(Not shown)
#7.....PROPANE CONVERSION KIT
...(Not Shown)
#8.....7lbs. SAND...(Not shown)
KIT CONTENTS:
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
*
*NOT SHOWN
*
*
*
TC54.NGO4.C 060410-16
#1
#2
#4
#3
1c
1f
1g
1b
1a
1e
1d
1j
1h 1i
12
TC54 Tranquility Burner Replacement Parts

TC54.NGO4.C 060410-16
Notes
13

TC54.NGO4.C 060410-16
Notes
14

TC54.NGO4.C 060410-16
Notes
15

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Web site: www.townandcountryreplaces.net
2975 Allenby Rd., Duncan, BC V9L 6V8