Town & Country Fireplaces 22150014 User manual

SKU# 22150014
For TC36D & TC36D Arch
Series D Fireplaces
TC36D
BLACK DIAMOND
BURNER KIT
INSTRUCTIONS
170223-20 SKU# 22150014 100005909
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
These instructions are supplementary to the
Installation and Operating Instructions supplied
with the replace and should be kept together.
Refer to the Installation and Operating Instructions
for proper gas supply, safety requirements and
operating instructions

NOTE:
If converting to propane, refer to
the propane conversion section
on page 13 before continuing.
A porcelain panel set must be used
in conjunction with the installation
of the burner assembly.
NOTE: The burner shield may
need to be loosened and retightned
after positioning if the
panel does not slip in behind it.
1. Remove access cover from
the valve control center at the
inside right hand side of the
rebox (Figure 2).
Burner/ Grate Installation
A. Burner Tube
B. Burner Shield
C. Media Spacer, Rear
D. Media Spacer, Center
E. Media Spacer, Front
F. 5lbs. Tumbled Glass
G. Burner Tray
H. Pilot Shield (including pilot and
supply tube).
I. Manifold Assembly
Hardware Package (not shown)
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Contents of Package
Figure 2: Access cover to valve control center.
Figure 1: TC36 and TC36 Arch Black Diamond burner kit contents.
A
B
I
C
D
E
FG
H

2. Remove 2 screws from the air channel and attach the lower rear panel to the rebox with these
screws (Figure 3).
3. Attach the manifold bracket to the oor shield in the bottom of the rebox with one screw
(Figure 4).
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Figure 4: Attaching manifold bracket.
Figure 3: Removing screws from air channel.

Ignition and sensor wires
Bulkhead plate
4. Attach the manifold and pilot supply tubes to the bulk head tting and tighten (Figure 5). Ensure
that all connections are gas tight.
5. Feed the ignition and sensor wires through the bulkhead plate (Figure 6) to the interface module.
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Figure 6: Ignition and sensor wire routing.
Figure 5: Gas and pilot supply tubes.

Ignition wire (red)
Flame sensor
wire (white)
Interface module
6. Attach the ignition and sensor wires to the Interface module as shown in Figure 7.
7. Reinstall the valve control center access panel (Figure 8).
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Figure 7: Interface module.
Figure 8:Re-install access cover to valve control center.

Panel Installation
1. Remove panel retainer from the upper heat shield. Install right side panel by placing the bottom
into the rebox and tipping the top into position (Figure 9). Panel clips must be installed on the bottom of
both side panels (notch facing inside)(Figure 9b).To ensure proper positioning of the burner shield. This
must be done at the same time as installing the porcelain side panels.
2. Position upper rear panel on top of lower rear panel and slip in behind the right panel (Figure 10).
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Figure 9: Installing right side panel.
Figure 10: Install upper rear panel.
Figure 9b: Panel clips.

3. While supporting the upper rear panel install the left side panel in the same manner as the right
side panel (Figure 11). Secure both side panels with the previously removed panel retainer.
4. Install burner shield by tipping the shield into the rebox, feed the pilot assembly through the
opening in the shield (Figure 12).
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Figure 11: Installing left side panel.
Figure 12: Installing burner shield.

5. With a short, stubby screwdriver, attach pilot shield to burner tray with two screws (Figure 13).
6. Attach the burner tray to the burner shield using two screws at the back of the tray (Figure 14).
Ensure that front mounting holes are aligned under tray before tightening.
Figure 13: Attaching pilot shield to burner tray.
Figure 14: Attaching burner tray to burner shield.
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7. Install front media spacers (Figure 15).
8. Install rear media spacer (Figure 16).
Figure 15: Installing front media spacer.
Figure 16: Installing rear media spacer.
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9. Install burner by tilting burner tube through the tray. Ensure that the orice has entered the tube
(Figure 17 and Figure 18).
Set the air shutter to fully open for Propane or fully closed for Natural gas.
Orifice
Inlet tube
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Figure 17: Installing burner tube.
Figure 18: Orice and inlet tube.

10. Install the center media spacer. Secure the spacer and burner with two long screws (Figure 19).
Four holes must line up to set each screw. Some pressure may need to be applied to the front
t ray support on the shield to align the holes (Figure 20).
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Figure 19: Center media spacer and securing screws.
Figure 20: Securing center media spacer.

11. Apply just enough glass media to cover the burner assembly (Figure 21).
NOTE: Too much glass media over the burner will cause sooting with the use of propane gas.
Figure 21: Applying glass media.
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Propane Conversion
WARNING
This conversion kit shall be installed by a qualified service agency in accordance with the
manufacturer’s instructions and all applicable codes and requirements of the authority
having jurisdiction.
If the information in these instructions is not followed exactly, a fire, explosion or production
of carbon monoxide may result causing property damage, personal injury or loss of life.
The qualified service agency is responsible for the proper installation of this kit. The
installation is not proper and complete until the operation of the converted appliance is
checked as specified in the manufacturer’s instructions supplied with the kit.
CAUTION
The gas supply and electrical power shall be shut off before proceeding with the conversion.
Note: Factory supplied components must be used to ensure correct input. After conversion
confirm proper manifold pressure.
If the unit is to be used on propane convert as follows using the components supplied with this
fireplace:
Figure 22: Replacing the orice. Figure 23: TC36 orice.
1. Ensure the burner, pilot and gas supply are turned off, and the appliance has cooled.
2. With a ½” wrench remove the natural gas orice (Figure 22) and replace with propane orice
(marked “LI”) (Figure 23).
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3. Fully open the primary air shutter.
4. Remove the pilot shield from the burner tray by removing two screws (Figure 24).
5. With a 7/16” wrench, loosen the pilot head on the pilot assembly (Figure 25)
Figure 24: Removing the pilot shield from burner tray.
Figure 25: Loosening the pilot head.
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6. Slide the pilot adjustment band over and ensure that the hole in the orice band is showing.
Figure 26 indicates that the pilot is in the Natural Gas position. Figure 27 indicates that the pilot
is in the Propane Gas position.
Figure 26: Band in natural gas position.
Figure 25: Loosening the pilot head.
Hole in Band
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7. Fill in the conversion label (Figure 28). Peel off the protective backing and apply the conversion label
directly over the gas specications on the rating label. Rating label can be found on a metal plate stored
on the left hand side of the replace, behind the decorative trim.
Cet appareil a été converti en gaz propane
Numéro d'assemblage
j m a
Firme
Adresse
l'entreprise désignée
ci-dessus accepte la
responsabilité que cette
conversion a été
correctement faite.
Kit Number
dd mm yy
Company
Address
The above accepts the
responsibility that this
conversion has been
properly performed.
This appliance was converted to propane gas
5052.52001-B
5052.52001-B
For complete valve conversion installation instructions, refer
to the instruction book included in the SIT conversion kit.
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Figure 28: Propane Conversion Label.

Supply
Manifold
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1. Remove the blanking plug from the pressure test port. The plug is located between the right side
lintel and rebox side (Figure 29).
2. Thread the extension test tting into the open test port (Figure 30)
3. Attach a pressure gauge onto the tting.
4. When testing is complete remove the extension test tting and replace the plug. Thread sealant
will be required to ensure a gas tight connection.
Correct gas pressure requirement:
Supply Pressure Natural Gas Propane
Minimum 5.0” wc 12.5” wc
Maximum 13.9” wc 13.9” wc
Manifold Pressure
Maximum 3.5” wc 10.0” wc
Minimum 1.6” wc 6.4” wc
Note: To test the gas pressure, turn off the gas supply before removing the plug from the supply
pressure test port or manifold pressure test port.
Verify gas pressures with the fireplace lit and on the highest setting.
Gas Pressure Check
Figure 30: Attaching test extension.Figure 29: Removing blanking plugs.

Burner Flame Adjustment
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Figure 31: Example of desirable ame appearance.
The air shutter on the burner tube controls the primary combustion air. It is set to the closed position
at the factory for natural gas fuel. For LP, some adjustment may be necessary to obtain desired ame
and to eliminate carbon deposits. Evaluate ame appearance after the replace has reached operating
temperature. See Fig. #26 for proper ame pattern.
Open primary air if the window glass and rebox have carbon accumulation and/or the ames are long,
dark and stringy. The shutter may also be opened to lessen the ame height.
NOTE:
Proper air shutter setting is required.
The flame should be just orange and “lazy”. It should NEVER be set to create sooting on inter-
nal parts and window glass. Allow the fireplace to run for 30 minutes before evaluating flame
appearance. See Figure 31 for an example of what a desireable flame pattern should look like.

Parts Diagram
ITEM... DESCRIPTION............................. PART NO.
1.......... BURNER TUBE ........... TC36.5011835WELD
2.......... ORIFICE, NG.............................. marked “NI”
............ ORIFICE, LP................................marked “LI”
............ MANIFOLD ASSEMBLY ..............TC36.9788
3.......... MANIFOLD BRACKET ..........................9631
4.......... MANIFOLD ..........................TC36.9788WLD
5.......... DORMONT FITTING ...................... 5019.221
6.......... MEDIA SPACER, REAR........................9634
7.......... PILOT SHIELD ..............................9626.002
8.......... MEDIA SPACER, CENTER ............ 9635.001
9.......... MEDIA SPACER, FRONT...................9634.5
ITEM......DESCRIPTION...........................PART NO.
10......... BURNER SHIELD......................... 9636.001
11 ......... BURNER TRAY............................... 9632.01
12......... PILOT ASSEMBLY, CONVERTIBLE......TCRP5005025
13......... 1/4” FLEX TUBE ............................ 5019.225
14......... 1/2” FLEX TUBE ........................... 5019.223
HARDWARE PACKAGE ......................... TC36.HK03
Not sold separately
NOTE: FIREPLACE & VALVE REPLACEMENT PARTS ARE LOCATED IN THE APPLIANCE INSTRUCTIONS
12
5
4
2
3
14
7
13
10
11
1
9
8
6
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For technical support, please contact your retailer
Web site: www.townandcountryfireplaces.net
2975 Allenby Rd., Duncan, BC V9L 6V8
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