Trojan ORBIT 250 User manual

USER MANUAL
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CAUTION
READ ALL PRECAUTIONS AND
INSTRUCTIONS IN THIS MANUAL
BEFORE USING THIS EQUIPMENT.
KEEP THIS MANUAL FOR
FUTURE REFERENCE.
ORBIT 250
MAGNETIC
RESISTANCE
CARDIO
ELLIPTICAL
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INDEX
• Important Safety Instructions ________________________________ 3
•Pre Assembly Check List _____________________________________ 5
•Hardware & Tools List ________________________________________ 6
•Parts List ___________________________________________________ 7
•Exploded Drawing ___________________________________________ 9
•Assembly Steps _____________________________________________ 10
•Console Functions ___________________________________________ 13
•Fitness Tips & Techniques ____________________________________ 15
•Conditioning Guidelines ______________________________________ 16
•Warm up & Cool down _______________________________________ 17
•Maintenance ________________________________________________ 18
•2 Year Limited Warranty ______________________________________ 19
•Repairs Procedure ___________________________________________ 20
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IMPORTANT SAFETY INSTRUCTIONS
It is the sole responsibility of the purchaser of Trojan products to read the owner’s manual, warning labels and
instruct all individuals, on proper usage of the equipment. Understanding each and every warning to the fullest
is important. If any of these instructions or warnings are unclear please contact Trojan Customer Services on
0861 TROJAN (0861 876526), within the Republic of South Africa. Customers residing outside South Africa
can contact us on [phone].
The equipment is only intended for home use and is not intended for commercial, institutional and/or studio
facilities use.
Contact Trojan with any questions regarding this classication. It is recommended that all users of Trojan be
informed of the following information prior to use.
HEALTH WARNING
• Before starting any exercise or conditioning program you should consult with your personal physician to
see if you require a complete physical exam. This is especially important if you are inactive, pregnant or
suffer from any illness.
•If at any time during exercise you feel faint, dizzy or experience pain, stop exercising immediately and
consult your physician.
•To avoid muscular pain and strain, begin each workout by stretching and warming up and end each session
by cooling down and stretching.
INSTALLATION
Trojan recommends that all equipment:
•Be secured to or set up on a solid, level surface to stabilise and eliminate rocking or tipping over
during training.
•Be set up inside your home away from moisture and dust (the equipment is not designed for outdoor use).
•Be set up with sufcient ventilation to ensure proper operation.
•Be set up with sufcient space around the equipment so that all exercises can be completed safely. It is
recommended that there should be at least 1 m of space around the equipment where access is required
to exercise.
PROPER USAGE
• Do not use the equipment in any way other than as designed or intended by the manufacturer. It is
imperative that Trojan equipment is used properly to avoid injury.
•Injuries may result from exercising improperly or excessively.
•Your Trojan equipment should only be used by 1 person at a time.
•Be careful to maintain your balance while using, mounting, dismounting or assembling your Trojan
equipment to avoid injury.
•Do not attempt to adjust the handlebars while you are on your Trojan equipment.
•Servicing other than the procedures in this manual should be performed by an authorised service
representative only.
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ACCESS CONTROL
• Trojan recommends that all tness equipment be used in a supervised area. It is recommended that
the equipment be located in an access controlled area. Control is the responsibility of the owner. Keep
children away from all equipment.
•Parents or other supervising adults must provide close supervision of children if the equipment is used in
the presence of children.
INSPECTION
• Do not use or permit use of any equipment that is damaged, or has worn or broken parts. For all Trojan
equipment use only replacement parts supplied by Trojan.
•Always make sure that all nuts and bolts are tightened prior to each use.
•Maintain labels and nameplates – do not remove labels for any reason. They contain
important information.
•Equipment maintenance – preventative maintenance is the key to smooth operating equipment. Please
ensure that you follow our maintenance tips to ensure the continued correct function of your
Trojan equipment.
•Before any use, examine all accessories approved for use with the Trojan equipment for damage or wear.
•Should your Trojan equipment appear damaged or worn, do not attempt to use or repair the
equipment yourself.
•Please contact our service department on 0861 TROJAN (0861 876526) to arrange a repair.
Customers residing outside South Africa can contact us on [phone].
OPERATING WARNINGS
• It is the purchaser’s responsibility to instruct all users as to the proper operating procedures of all
Trojan equipment.
•Keep children away from all moving parts. Parents must provide close supervision of children if the
equipment is used in the presence of children.
•Do not wear loose tting clothing or jewellery when using the equipment. It is also recommended that
users tie up long hair to avoid contact with moving parts.
•Ensure that anyone not using the equipment stays clear of the user, accessories and moving parts while
the machine is in operation.
USER WEIGHT LIMITATIONS
• This Trojan Orbit 250 Elliptical may not be used by persons weighing more than 120 kg.
SAVE THIS INSTRUCTION MANUAL FOR FUTURE USE AND REFERENCE.
If any of these instructions or warnings are unclear please contact Trojan Customer Services on
0861 TROJAN (0861 876526) within the Republic of South Africa or visit www.trojanhealth.co.za.
Customers residing outside South Africa can contact us on [phone].
IMPORTANT SAFETY INSTRUCTIONS
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PRE ASSEMBLY CHECK LIST
Thank you for choosing the Trojan Orbit 250 Elliptical. We take great pride in producing this product and hope it
will provide many hours of quality exercise to make you feel better, look better and enjoy life to its fullest. Yes,
it’s a proven fact that a regular exercise program can improve your physical and mental health. Too often, our
busy lifestyles limit our time and opportunity to exercise. The Trojan Orbit 250 Elliptical provides a convenient
and simple method to begin your assault on getting your body in shape and achieving a healthier lifestyle.
Before reading further, please review the drawing below and familiarise yourself with the parts that are labelled.
Read this manual carefully before using the Trojan Orbit 250 Elliptical.
Function Time / Distance / Speed / Calories
Set-up Size 1100 mm (l) x 660 mm (w) x 1600 mm (h)
Weight of Flywheel 3 kg
User Weight 110 kg (maximum)
Handlebar Console
Front Stabiliser
Water Bottle
Holder
Pedal
Rear Stabiliser
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HARDWARE & TOOLS LIST
INSTRUCTIONS FOR ASSEMBLY
• Before you start to assemble, please check the hardware packaging to make sure all parts are included.
•Basic tools, such as spanners will be provided for assembly.
4. (M8 x 55 mm) (8 PCS)
5. (D8) (8 PCS)
6. (D8) (20 PCS)
7. (M4 X 10 mm) (2 PCS)
11. (M8 X 50 mm) (4 PCS)
12. (M5 X 10 mm) (2 PCS)
25. (M8 X 50 mm) (2 PCS)
26. (M8 X 35 mm) (4 PCS)
32. (M5 X 10 mm) (2 PCS)
72. (ST4.2 X 20 mm) (2 PCS)
75. (M8 X ST4.2 X 20 mm) (6 PCS)
(S13, 14, 15) (1 PC)
(S6) (1 PC)
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No. Description Qty
1 Console 1
2 Screw (M5) 2
3 Pulse 2
4 Middle Handlebar 1
5 Screw (ST4.2X19) 2
6End Cap (ø25) 2
7 Small Cover 1
8 Bolt (M8 x 30) 2
9 Spring Washer (D8) 4
10 Foam Grip 2
11 Handlebar (L/R) 2
12 Foam Grip 2
13 End Cap (ø28) 2
14 Stopple (ø12.6 X ø6) 2
15 Upright Post 1
16 Wire 1
17 End Cap (S13) 2
18 Bolt (M8 x 16) 2
19 Washer (D8 X ø32 X 2) 2
20 Bushing (ø32 X ø19 X 28) 4
21 Bolt (M8 x 40) 4
22 Arc Washer (D8 X ø20 X 2 X R30) 8
23 Domed Nut (M8) 8
24 Plastic Insert 2
25 Lower Handlebar (L/R) 2
26 Bolt (M8 x 16 x S6) 4
27 Water Bolt Cage 1
28 End Cap (S17) 6
29 Bolt (M10 x 60) 2
No. Description Qty
30 Bushing (ø14 X 12.5 X ø10.1) 8
31 Washer (D10 X ø20 X 2) 4
32 Nylon Nut (M10) 8
33 Carriage Bolt (M8 X 60) 4
34 End Cap (ø60) 2
35 Front Stabiliser 1
36 Rear Stabiliser 1
37 End Cap (ø60) 1
38 Sensor 1
39 Tension Wire 1
40 Main Frame 1
41 End Cap (J40 X 25) 4
42 Pedal Tube (L/R) 2
43 Bolt (M10 X 45) 4
44 Pedal 2
45 Bolt (M10 X 50) 2
46 Bolt (L/R 1/2’’) 2
47 Arc Washer (D17) 2
48 Bushing (ø24 X 20 X ø16.1) 4
49 U Bracket (L/R) 2
50 Spring Washer (1/2’’) 2
51 Nylon Nut (L/R 1/2’’) 2
52 Plastic Ring 2
53 Tension Control 1
54 Screw (M5) 1
55 Arc Washer (D6) 1
56 Small Cover 1
57 Screw (ST4.2 X 19) 1
58 Arc Washer (D8 X ø16 X 1.5 X R30) 4
PARTS LIST
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PARTS LIST
No. Description Qty
59 Chain Cover (L/R) 1
60 Nut 1
61 Washer 1
62 Left Collar Housing 1
63 Collar ball 2
64 Collar Housing 2
65 Right Collar Housing 1
66 Washer 1
67 Chain Wheel 1
68 Belt 1
69 U Bracket 2
70 Bearing (6000) 2
71 Axle 1
72 Nut 2
73 Hexagon Nut (M10 X 1.0 X 5) 2
74 Flywheel 1
75 Nylon Nut (M8) 2
76 Tension Spring 1
77 Crank 1
78 Bolt (M8 X 20) 1
79 Belt Bracket 1
80 Pinch Roller 1
81 Bolt (M6 X 20) 3
82 Jump Ring (D12) 2
83 Spring Washer (D6) 2
84 Washer (D6) 2
85 Hexagon Nut (M10 X 1.0 X 2) 1
86 Magnetic Board 1
87 Tension Spring 1
No. Description Qty
88 Plastic Lattice 1
89 Magnet 4
90 Nut (M6) 2
91 Plug 2
92 Screw (M5 X 12) 2
93 Screw (ST4.2 X 13) 2
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EXPLODED DRAWING
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EXPLODED DRAWING
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