Trojan Marathon 320 User manual

MARATHON 230
TREADMILL
USER MANUAL
CAUTION
READ ALL PRECAUTIONS AND
INSTRUCTIONS INTHIS MANUAL
BEFORE USING THIS EQUIPMENT.
KEEP THIS MANUAL FOR
FUTURE REFERENCE.
Visit facebook.com/trojanhealth
www.trojanhealth.co.za

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INDEX
• Important Safety Instructions ______________________________________ 3
• Grounding Instructions ___________________________________________ 5
• Pre Assembly Check List __________________________________________ 6
• Hardware & Tools List ____________________________________________ 7
• Parts List ______________________________________________________ 8
• Exploded Drawing ______________________________________________ 10
• Assembly Steps _________________________________________________ 11
• Operation Instructions ___________________________________________ 16
• 25 Pre-Set Programs ____________________________________________ 18
• Folding Instructions _____________________________________________ 19
• Maintenance ___________________________________________________ 21
• Fitness Tips & Techniques__________________________________________ 24
• Conditioning Guidelines __________________________________________ 25
• Warm Up & Cool Down _________________________________________ 26
• Trouble Shooting _______________________________________________ 27
• 1 Year Limited Warranty __________________________________________ 28
• Repairs Procedure ______________________________________________ 29
• Notes ________________________________________________________ 30

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IMPORTANT SAFETY
INSTRUCTIONS
It is the sole responsibility of the purchaser of Trojan products to read the owner’s manual, warning labels and
instruct all individuals, on proper usage of the equipment. Understanding each and every warning in its entirety
is important. If any of these instructions or warnings are unclear please contact Trojan Customer Services
on 0861 TROJAN (0861 876526), within the Republic of South Africa. Customers outside South Africa can
contact the store where the product was purchased.
The equipment is only intended for home use and is not intended for commercial, institutional and/or studio
facilities use.
Contact Trojan with any questions regarding this classication. It is recommended that all users of Trojan be
informed of the following information prior to use.
HEALTH WARNING
• Before starting any exercise or conditioning program you should consult with your personal physician to
see if you require a complete physical exam.This is especially important if you are inactive, pregnant or
suffer from any illness.
• If at any time during exercise you feel faint, dizzy or experience pain, stop exercising immediately and
consult your physician.
• To avoid muscular pain and strain, begin each workout by stretching and warming up and end each
session by cooling down and stretching.
ACCESS CONTROL
• Trojan recommends that all tness equipment be used in a supervised area. It is recommended that
the equipment be located in an access controlled area. Control is the responsibility of the owner. Keep
children away from all equipment.
• Parents or other supervising adults must provide close supervision of children if the equipment is used in
the presence of children.
INSTALLATION
Trojan recommends that all equipment:
• be secured to or set up on a solid, level surface to stabilise and eliminate rocking or tipping over
during training.
• be set up inside your home away from moisture and dust (the equipment is not designed for
outdoor use).
• be set up with sufcient ventilation to ensure proper operation.
• be set up with sufcient space around the equipment so that all exercises can be completed safely.
It is recommended that there should be at least 1 m of space around the equipment where access is
required to exercise.

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IMPORTANT SAFETY
INSTRUCTIONS
PROPER USAGE
• Do not use the equipment in any way other than as designed or intended by the manufacturer. It is
imperative that Trojan equipment is used properly to avoid injury.
• Injuries may result from exercising improperly or excessively.
• Your Trojan equipment should only be used by one person at a time.
• Be careful to maintain your balance while using, mounting, dismounting or assembling your Trojan
equipment to avoid injury.
• Do not attempt to adjust the seat or handlebars while you are on your Trojan equipment.
• Servicing other than the procedures in this manual should be performed by an authorised service
representative only.
INSPECTION
• Do not use or permit use of any equipment that is damaged or has worn or broken parts. For all Trojan
equipment use only replacement parts supplied by Trojan.
• Always make sure that all nuts and bolts are tightened prior to each use.
• Maintain labels and nameplates – do not remove labels for any reason.They contain important
information.
• Equipment maintenance – preventative maintenance is the key to smooth operating equipment. Please
ensure that you follow our maintenance tips to ensure the continued correct function of your
Trojan equipment.
• Before any use, examine all accessories approved for use with the Trojan equipment for damage or wear.
• Should your Trojan equipment appear damaged or worn, do not attempt to use or repair the equipment
yourself.
• Please contact our service department on 0861 TROJAN (0861 876526) to arrange a repair.
OPERATING WARNINGS
• It is the purchaser’s responsibility to instruct all users as to the proper operating procedures of all Trojan
equipment.
• Keep children away from all moving parts. Parents must provide close supervision of children if the
equipment is used in the presence of children.
• Do not wear loose tting clothing or jewellery when using the equipment. It is also recommended that
users tie up long hair to avoid contact with moving parts.
• Ensure that anyone not using the equipment stays clear of the user, accessories and moving parts while
the machine is in operation.
USER WEIGHT LIMITATIONS
• This Trojan Marathon 230 Treadmill may not be used by persons weighing more than 100 kg.
SAVE THIS INSTRUCTION MANUAL FOR FUTURE USE AND REFERENCE
If any of these instructions or warnings are unclear please contact Trojan Customer Services on
0861 TROJAN (0861 876526) within the Republic of South Africa or visit www.trojanhealth.co.za.
Customers outside South Africa can contact the store where the product was purchased.

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GROUNDING INSTRUCTIONS
WARNING
• Never use a ground fault circuit interrupt (GFCI) wall outlet with this treadmill. Route the power cord
away from any moving parts of the treadmill including the elevation mechanism and transport wheels.
• Never remove any cover without rst disconnecting AC power.
• Never expose this treadmill to rain or moisture.This treadmill is not designed for use outdoors, near a
pool, or in any other high humidity environment.
This product must be grounded. If a malfunction or breakdown occurs, grounding provides a path of
least resistance for electric current to reduce the risk of electric shock.This product is equipped with a
cord having an equipment-grounding conductor and a grounding plug.The plug must be plugged into
an appropriate outlet that is properly installed and grounded in accordance with all local codes and
ordinances.
DANGER – improper connection of the equipment-grounding conductor can result in a risk of electric
shock. Check with a qualied electrician or serviceman if you are in doubt as to whether the product is
properly grounded. Do not modify the plug provided with the product. If it will not t the outlet have a
proper outlet installed by a qualied electrician.
This product is for use on a nominal 220 - 240 volt circuit and has a grounding plug that looks like
the plug illustrated in the gure. Make sure that the product is connected to an outlet with the same
conguration as the plug. No adaptor should be used with this product.
WARNING
Due to the high volume of power failures (black outs) taking place in South Africa, we
recommend you unplug your unit when not in use, as your warranty does NOT cover
damage caused by power surges due to power failures.
GROUNDED OUTLET
GROUNDING PIN

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Console
Safety Key
Hand Pulse
Running Belt
Inclination
Adjustor
Wheel
Locking Pin
Upright
PRE ASSEMBLY CHECK LIST
Running deck (mm)
Set-up size (mm)
User Weight
Programs
Thank you for choosing the Trojan Marathon 230 Treadmill.We took great pride in producing
this product and hope it will provide many hours of quality exercise to make you feel better, look
better and enjoy life to the full.Yes, it’s a proven fact that a regular exercise program can improve
your physical and mental health.Too often, our busy lifestyles limit our time and opportunity to
exercise.The Trojan Marathon 230 Treadmill provides a convenient and simple method to begin
your assault on getting your body in shape and achieving a healthier lifestyle. Before reading
further, please review the drawing below and familiarise yourself with the parts that are labelled.
Read this manual carefully before using the Trojan Marathon 230 Treadmill.
1200 (l) x 400 (w)
1530 (l) x 732 (w) x 1303 (h)
100 kg (maximum)
Time / Speed / Distance / Incline / Program

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
HARDWARE & TOOLS LIST
INSTRUCTIONS FOR ASSEMBLY
• Before you start to assemble, please check the hardware packaging to make sure all parts are included.
• Basic tools, such as spanners will be required for assembly.
• The following is included:
79. Ø8 × Ø18 × 1.5 mm
Flat Washer
(4 PCS)
96. 5/16” × 1 - 1/2”
Flat Head Socket Bolt
(2 PCS)
103. 13/15 mm Wrench
(2 PCS)
104. Combination M5 Allen
Wrench & Phillips Screw Driver
(1 PC)
105. Lubricant
(1 PC)
98. Ø8 × 1.5T
Split Washer
(2 PCS)
94. 5/16” × UNC18 × 1/2”
Button Head Socket Bolt
(6 PCS)
95. Ø8 × Ø23 × 1.5T
Curved Washer
(2 PCS)

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PARTS LIST
No. Description Qty
1 Main Frame 1
2 Frame Base 1
3 Left Upright 1
4 Right Upright 1
5 Console Support 1
6 Filter 1
7 Choke 1
8 500 mm Connecting Cable Of Motor 1
9 1100 mm Handpulse W/Cable Assembly 2
10 300 mm Connecting Wire (White) 1
11 Belt Guide 2
12 Motor Bracket 1
13 Drive Motor 1
14 Drive Belt 1
15 Running Deck 1
16 Running Belt 1
17 Front Roller W/Pulley 1
18 Rear Roller 1
19 Ø13 mm Bolt Cap 4
20 Console Assembly 1
20~1 Console Outer Cover 1
20~2 Console Top Cover 1
20~3 Square Magnet Stop Plate 2
20~4 Safety Switch Module W/ Cable 1
20~5 Console Display Board 1
20~7 Ø3 x 10 mm Sheet Metal Screw 2
20~8 Ø2.3 x 6 mm Sheet Metal Screw 12
20~9 03.5 x 12 mm Sheet Metal Screw 8
20~10 Key Board 1
No. Description Qty
21 Motor Top Cover 1
22 Rear Adjustment Base (L) 1
23 Rear Adjustment Base (R) 1
24 38 x 38 mm Square End Cap 2
25 Ø6 x Ø26.5 x 10T Rubber Foot Pad 4
26 Rubber Foot 6
27 20 x 40 mm Square End Cap 2
28 Oval End Cap 2
29 Foot Rail 2
30 Power Socket 1
31 Breaker 1
32 On/Off Switch 1
33 Power Cord 1
34 End Cap 2
35 Ø25 x 50 x 3T x 290 mm Handgrip Foam 2
36 Motor Controller 1
37 lOOO mm Computer Cable (Upper) 1
38 1500 mm Computer Cable (Lower) 1
39 Lubricant 1
40 Square Safety Key 1
41 lOO mm Connecting Wire (Black) 1
42 250 mm Connecting Wire (White) 1
43 250 mm Connecting Wire (Black) 1
44 13/15 mm Wrench 2
45 Combination M5 Allen Wrench & Phillips
Head Screw Driver 1
46 Transportation Wheel 2
47 M6 x 20 mm Flat Head Socket Screw 6
48 M6 x 25 mm Flat Head Socket Screw 2
49 M10 x I06 mm Hex Head Bolt 2

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PARTS LIST
No. Description Qty
50 Frame Cover 1
51 Isolator (L) 1
52 Isolator (R) 1
53 Ø5 x Ø30 x 40T Rubber Foot Pad 1
54 M5 x 20 mm Phillips Head Screw 1
55 3/8" x 1 - 1/4" Hex Head Bolt 1
56 3/8" x 7T Nut 1
57 Wire Protective Rubber 1
58 Inclineation Adjustor (L) 1
59 Inclineation Adjustor (R) 1
60 1/4" x 80 mm Socket Head Cap Bolt 2
61 1/4" x 2 - 1/4" Hex Head Bolt 1
62 3/8" x 3/4" Hex Head Bolt 4
63 Cylinder 1
64 Ø10 x 2.0T Split Washer 4
65 Ø10 x Ø19 x 1.5T Flat Washer 4
66 M8 x 12 mm Hex Head Bolt 2
67 Ø8 x 1.5T Split Washer 2
68 5/16" x 7T Nyloc Nut 8
69 Ø5 x 19 mm Tapping Screw 2
70 3.5 x 16 mm Tapping Screw 2
71 Wire Tie Mount 2
72 M5 x 15 mm Phillips Head Screw 4
73 M5 x lO mm Phillips Head Screw 2
74 Ø5 x 1.5T Split Washer 2
75 M5 Star Washer 2
76 Ø5 x 16 mm Tapping Screw 25
77 5/16" x 2" Button Head Socket Bolt 2
78 Console Bracket Anchor 4
No. Description Qty
79 Ø8 x Ø18 x 1.5T Flat Washer 12
80 Ø4 x 12 mm Sheet Metal Screw 4
81 Ø3 x I0 mm Sheet Metal Screw 2
82 Ø5 x 16 mm Tapping Screw 2
83 Ø3.5 x I2 mm Sheet Metal Screw 8
84 1/4" x 5T Nyloc Nut 1
85 MlO x 10T Nyloc Nut 2
86 5/16" x 1 - 3/4" Hex Head Bolt 2
87 5/16" x 1" Button Head Socket Bolt 3
88 Bolt Cap 2
89 Ø8 x Ø35 x 1.51 Flat Washer 2
90 Rubber Foot 2
91 Ø5 x 25 mm Tapping Screw 1
92 Ø4 x 45 mm Sheet Metal Screw 2
93 Ø8 x 1.5T Split Washer 2
94 5/16" x 1/2" Button Head Socket Bolt 6
95 Ø8 x Ø23 x 1,5T Curved Washer 6
96 5/16" x 1 - 1/2" Flat Head Socket Bolt 2
97 5/16" x 1 - 3/4" Button Head Socket Bolt 3

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EXPLODED DRAWING