Trojan SPIRIT 200 Installation guide

SPIRIT 200
TREADMILL
TREADMILL CARE INSTRUCTIONS
AND ASSEMBLY MANUAL
TROJAN
MY SPACE MY TIME
®
#1
HOME
FITNESS
SOUTH AFRICA’S
SINCE
1981
CAUTION
READ ALL PRECAUTIONS AND
INSTRUCTIONS IN THIS MANUAL
BEFORE USING THIS EQUIPMENT
KEEP THIS MANUAL FOR
FUTURE REFERENCE
1 YEAR
warranty
CALL
0861 876526
0861 TROJAN
1560

INDEX PAGE
1. SAFETY INSTRUCTIONS 3
2. PRE ASSEMBLY CHECK LIST 4
3. HARDWARE LIST 5
4. ASSEMBLY STEPS 6
5. GROUNDING 7
6. STORAGE INSTRUCTIONS 8
7. MAINTENANCE 9
8. COMPUTER FUNSTIONS 10
9. FITNESSTIPS ANDTECHNIQUES 15
10. CONDITIONING GUIDELINES 16
11. WARM -UP AND COOL-DOWN 17
12. FREQUENTLY ASKED QUESTIONS 18
13. PARTS LIST 19
14. EXPLODED DRAWING 20
15. TROJAN 1YEAR LIMITEDWARRANTY 21
16. TROJAN REPAIRS PROCEDURE 23

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WARNING:
To reduce the risk of serious injury, read the following safety instruction before using theTROJAN SPIRIT 200
TREADMILL.
1.Use theTROJAN SPIRIT 200TREADMILL only on a level surface.
2.Keep children and pets away from this equipment at all times.
3.TheTROJAN SPIRIT 200TREADMILL should not be used by persons weighing more than 110kgs.
4.TheTROJAN SPIRIT 200TREADMILL should be used by only one person at a time.
5.Be careful to maintain your balance while using,mounting,dismounting,folding,unfolding or assembling theTROJAN
SPIRIT 200TREADMILL, loss of balance may result in a fall and serious bodily injury.
6.Use theTROJAN SPIRIT 200TREADMILL only as described in the manual.
7.Before using this equipment to exercise,always do stretching exercises to properly warm up.
8.Always make sure all bolts and nuts are tightened prior to each use.
WARNING
Before starting any exercise or conditioning program you should consult with your personal physician to see if you
require a complete physical exam.This is especially important if you are over the age of 35,have never exercised before,
are pregnant,or suffer from any illness.
1.SAFETYINSTRUCTION

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2.PREASSEMBLYCHECKLIST
Thank you for choosing theTROJAN SPIRIT 200TREADMILL.We take great pride in producing this quality product and
hope it will provide many hours of quality exercise to make you feel better, look better and enjoy life to its fullest.
Yes,it’s a proven fact that a regular exercise program can improve your physical and mental health.Too often,our busy
lifestyles limit our time and opportunity to exercise.TROJAN SPIRIT 200TREADMILL provides a convenient and simple
method to begin your assault on getting your body in shape and achieving a healthier lifestyle.
Before reading further,please review the drawing below and familiarize yourself with the parts that are labeled.
• Read this manual carefully before using theTROJAN SPIRIT 200TREADMILL.
Bottle Holder
Handlebar
Console
Main Frame
Running Deck
Safety Key

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ITEM Description Qty ITEM Description Qty
A Computer Console 1 a Allen Bolt M8xP1.25x40 6
B Frame 1 b Allen Bolt M8xP1.25x15 2
C HandrailTube(L) 1 c Screw M8xP1.25x15 4
D HandrailTube(R) 1 d AllenWrench + Screwdriver 5mm 1
E Bottle 1 e Silicon 1
f Safety Key/Clip 1
g MP3 Sound Cable 1
3.HARDWARELIST
A
ab
d
e
f
B
C
D
c
g
E

a
b
ba
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4.ASSEMBLYSTEPS
STEP01
Two people are required to assemble this treadmill
(Caution!! Please follow the assemly procedures below to
avoid injury)
• Unfold the left and right Uprights and secure them with
two M8x40Allen Bolt(a) and two M8x15 Allen Bolts (b)
STEP02
• Connect PulseWires on both sides (C) (D)
• Attach the HandrailTube (C) (D) into the Computer
Console (A) with 4 M8 x P1.25 Screws (c)
CAUTION:
Ensure that cables are not damaged during assembly or
when tightening screws.
STEP03
• Connect the ControlWire to the Computer Shelf (A)
and tighten with 4 M8 x P1.25 x 40 Allen Bolt (a)
CAUTION:
Ensure that cables are not damaged during assembly or
when tightening screws.

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5.GROUNDINGINSTRUCTIONS
This product must be grounded.If malfunction or breakdown occurs, grounding provides a path of least resistance
for electric current to reduce the risk of electric shock.This product is equipped with a cord having an equipment-
grounding conductor and a grounding plug.The plug must be plugged into an appropriate outlet that is properly
installed and grounded in accordance with all local codes and ordinances.
DANGER – Improper connection of the equipment-grounding conductor can result in a risk of electric shock.Check
with a qualified electrician or serviceman if you are in doubt as to whether the product is properly grounded.Do not
modify the plug provided with the product - if it will not fit the outlet;have a proper outlet installed by a qualified
electrician.
This product is for use on a nominal 220~240-volt circuit and has a grounding plug that looks like the plug illustrated
in the figure.Make sure that the product is connected to an outlet having the same configuration as the plug.No
adapter should be used with this product.

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6.STORAGEINSTRUCTIONS
TO FOLDTHETREADMILL
• Always check that the power is off, then unplug the power
plug from the outlet before folding up.
• Pull out the Pop-Pin as shown in the drawing,then lift up
the treadmill.
• Do not take your hands away until the POP-Pin click into
the hole.
• If you want to use the treadmill,just pull out the POP-Pin as
shown in the drawing.
• Do not take your hands away until the treadmill is slowly
dropping to the ground .
(Note 1:To prevent accidents,do not operate near children
(Note 2:If you want to move the treadmill,fold the treadmill
first,then hold the rear adjustment caps with your hands,then
tilt the treadmill until the roller can be moved smoothly.)
(Note 3:.Do not move the treadmill on uneven ground.)
CHANGING ANGLE OFTREADMILL
• If you want to change the angle of the treadmill,first fold
the treadmill (as above), then pull down the iron bar until it
touches the iron tube of the Frame.
• Drop the Frame to the ground according to above steps

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7.MAINTENANCE
RUNNING BELT NOT CENTERED
• If the running belt is not centered on the tail roller and it’s either
too far left or right, please turn off the treadmill first.
• Use 6mm AllenWrench shaped wrench to loosen bolts within
rear adjusting boxes.
• If the running belt is tracking to the left,adjust belt to track to the
right.Tighten the left tail roller Allen screw by turning quarter
clockwise.The same procedure applies if the belt is pulling right
i.e.tighten right tail roller.Power on the treadmill after
the adjustment.If it has no obvious effect,just repeat the steps
above.
• Do not use the treadmill until the running belt returns
to the center position.Should tracking occur please use the
above mentioned steps to rectify the issue.
• Please note:The running belt might not stay precisely in the
center, but might move slightly to either the right or left side.
• When aligned properly the belt wont scratch the side rails.
LUBRICATION
• It is strongly suggested that you follow the timetable below to
apply lubrication to the running deck.
• Firstly use the 6mm wrench to loosen the bolts within the rear
adjusting boxes,pull up the running belt and evenly apply
lubrication on the center deck.
• Then adjust the belt to the center of deck and following the
above step to tighten the belt.
• Please run treadmill at low speed,after all bolts are secure,to
allow equal distribution of the lubricating oil.
• Please follow the above steps to lubricate the belt if you
experience any skid phenomena.
LUBRICATIONTIMETABLE
Speed SuggestedTime
1~6 km 1 year
6~12 km 6 months
12~16 km 3 months

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8.COMPUTERFUNCTIONS
GENERAL OPERATION:
1.Turn on the treadmill.
2.Put the safety key in the recess of the consol.The beeper will now sound and this means the treadmill is in the
START/READY status.Under manual (P0) status,you can hold the handgrip pulse sensor to detect your heart rate.
• If the safety key is not placed in the recess,theTIME window will display“-------”,which means the treadmill can
not work normally.
• During exercise,the beeper will sound a warning if the safety key falls off, then the treadmill will stop working.
Put the safety key back into the recess of the consol,and all settings will revert back to the initial status.
• Range of PULSE:40~240 Beats/min
•The pulse monitor will show the relationshipbetween the amount of running and your age and heart rate
OPERATING INSTRUCTIONS
• Under START/READY status,press to enter Manual run program, and then starting with a speed of 1.0 km/h.
Press to increase/decrease the speed.Press to stop the treadmill.(If you press once,all the
information will stop changing, the frame will Reset to the Start/Ready status.
If you are under Program mode,and you press once,all the information will stop changing and the treadmill will
pause for 4 minutes before coming back to the Start/Ready status.
If you press once and hold it for 3 seconds,it will Reset the treadmill to the Start/Ready status.)
• Under START/READY status,press and to select a program and then press to set values for this function.
• Program mode: Press and to select Program(P0~P3).The PROGRAM number will flash.The window can dis-
play P0~P3 for then user to select.Press to confirm.After selecting P0~P3,the LEVEL screen can display L1~L3..
Press and key to set level.After confirming the level,press to enterTIME.The manual preset value is 20min.
The program preset value is 32min.TheTIME range is 5 ~ 99 min
After your selection is finished,press to start.During selection,if you press to start,the rest of your selec-
tions which have not been completed will adopt the preset values.
4.This product has an MP3 connection. Connect the MP3 cable with MP3 recess on the panel.

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COMPUTERFUNCTIONS
MANUAL and PROGRAM OPERATION INSTRUCTION
(Under this operation mode there is 1 MANUAL and 3 pre-set PROGRAM modes.)
MANUAL(P0)
• In this mode,you can set the time,and distance.The operation method is shown below
When the PROGRAM screen flashes,press and you will enter into the MANUAL mode.
• Now you can press to set the time. Press or to start.
Program preset value: 20 min.
Time range: 5~99 min,each step is 1 min.
PROGRAM
In this mode,there are 3 programs (P1~P3).You can choose the desired program using,the selection method shown
below
•When the PROGRAM screenflashes you can press to select mode P1~P3,after selection,press to
enter the selected mode.
• After you enter the mode, the LEVEL window will begin to flash.Under PROGRAM,each mode in P1~P3 has
3 LEVELS.You can select one according to your personal need.
• Now you can press to select the LEVEL.After setting,press to start the treadmill ,or press to
enter the time setting of the PROGRAM.
2.4 After you enter the time setting,you can press to set the time, when finished setting ,press or
to start.
Program preset value : 32 min
Time range; 5~99 min,each step is 1 min
2.5 Refer to tables1~3 that follows for the pre-set values of P1~P3:

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1560-14

1560-15
AEROBIC EXERCISE
Aerobic exercise is any sustained activity that sends oxygen to your muscles via your heart and lungs.
Aerobic exercise improves the fitness of your lungs and heart - your body’s most important muscle.
Aerobic exercise fitness is promoted by any activity that uses your large muscle -arms, legs, or buttock,for example.
Your heart beats quickly and you breathe deeply. An aerobic exercise should be part of your entire exercise routine.
WEIGHTTRAINING
Along with aerobic exercising which helps get rid of and keep off the excess fat that our bodies can store,
weight training is an essential part of the exercise routine process.Weight training helps tone,build and strengthen
muscle. If you are working above your target zone,you may want to do a less amount of reps.
And as always consult your physician before beginning any exercise program.
MUSCLE CHART
TREADMILL
The exercise routine that is performed on the treadmill will develop the lower body muscle group as well as condition
the circulatory system and provide a good aerobic workout .These muscle groups are highlighted on the muscle chart
below.
9. FITNESSTIPSANDTECHNIQUES

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10.CONDITIONINGGUIDELINES
How you begin your exercise program depends on your physical condition. If you have been inactive for several years,or
are severely overweight,you must start slowly and increase your time on the equipment; a few minutes per workout.
Initially,you may be able to exercise only for a few minutes in your target zone, however,your aerobic fitness will improve
over the next six to eight weeks.Don’t be discouraged if it takes longer.It’s important to work at your own pace.
Ultimately,you’ll be able to exercise continuously for 30 minutes.The better your aerobic fitness,the harder you will have
to work to stay in your target zone. Please remember these essentials :
• Have your doctor review your training and diet programs to advise you of a workout routine you should adopt.
• Begin your training program slowly with realistic goals that have been set by you and your doctor.
• Monitor your pulse frequently.Establish your target heart rate based on your age and condition.
• Set up your equipment on a flat,even surface at least 3 feet from walls and furniture.
EXERCISEINTENSITY
To maximize the benefits of exercising, it is important to exercise with the
proper intensity.The proper intensity level can be found by using your heart
rate as a guide. For effective aerobic exercise, your heart rate should be
maintained at a level between 65% and 85% of your maximum heart rate
as you exercise.This is known as your target zone.You can find your target
zone in the table below.
During the first few months of your exercise program,keep your heart rate near the low end of your target zone as you
exercise.After a few months,your heart rate can be increased gradually until it is near the middle of your target zone as
you exercise.
To measure your heart rate,stop exercising but continue moving your legs or walking around and place two fingers on
your wrist.Take a six-second heartbeat count and multiply the results by 10 to find your heart rate. For example, if your
six-second heartbeat count is 14,your heart rate is 140 beats per minute.(A six-seconds count is used because your
heart rate will drop rapidly when you stop exercising.)
Adjust the intensity of your exercise until your
heart rate is at the proper level.
For more information on dieting and
training visit www.trojanhealth.co.za

1560-17
5
4
1
2
3
11.WARM-UPANDCOOL-DOWN
WORKOUTGUIDELINES
Each workout should include the following three parts:
A warm-up,consisting of 5 to 10 minutes of stretching and light exercise.A proper warm-up increases your body
temperature, heart rate,and circulation in preparation for exercise.
Training zone exercise,consisting of 20 to 30 minutes of exercising with your heart rate in your training zone. (Note:
During the first few weeks of your exercise program, do not keep your heart rate in your training zone for longer than
20 minutes.)
A cool-down,with 5 to 10 minutes of stretching.This will increase the flexibility of your muscles and will help to prevent
post-exercise problems.
EXERCISEFREQUENCY
To maintain or improve your condition,plan three workouts each week, with at least one day of rest between workouts.
After a few months of regular exercise,you may complete up to five workouts each week,if desired. Remember, the key
to success is make exercise a regular and enjoyable part of your everyday life.
SUGGESTEDSTRETCHES
The correct form for several basic stretches is shown at the right.Move slowly as you
stretch-never bounce.
1.ToeTouch Stretch
Stand with your knees bent slightly and slowly bend forward from your hips.Allow
your back and shoulders to relax as you reach down toward your toes as far as
possible. Hold for 15 counts,then relax. Repeat 3 times.Stretches:Hamstrings,back
of knees and back.
2.Hamstring Stretch
Sit with one leg extended.Bring the sole of the opposite foot toward you and rest it
against the inner thigh of your extended leg.Reach toward your toes as far as
possible. Hold for 15 counts,then relax. Repeat 3 times for each leg.
Stretches:Hamstrings,lower back and groin.
3.Calf/Achilles Stretch
With one leg in front of the other, reach forward and place your hands against a
wall.Keep your back leg straight and your back foot flat on the floor. Bend your
front leg,lean forward and move your hips toward the wall.Hold for 15 counts, then
relax.Repeat 3 times for each leg.To cause further stretching of the achilles tendons,
bend your back leg as well. Stretches: Calves,achilles tendons and ankles.
4.Quadriceps Stretch
With one hand against a wall for balance, reach back and grasp one foot with your
other hand.Bring your heel as close to your buttocks as possible.Hold for 15 counts,
then relax.Repeat 3 times for each leg.Stretches:Quadriceps and hip muscles.
5.InnerThigh Stretch
Sit with the soles of your feet together and your knees outward.Pull your feet
toward your groin area as far as possible.Hold for 15 counts,then relax.Repeat 3
times.Stretches:Quadriceps and hip muscles.
For more information on dieting and training visit www.trojanhealth.co.za

1560-18
12.FREQUENTLYASKEDQUESTIONS
Errors:
Q1. My treadmill will not start up?
Ensure the safety key is attached to the console.
Q2. E1 – Treadmill has stopped caused by the motor’s abnormality.
Restart the treadmill and check that the running belt is well lubricated and that the motor wasn’t overloaded because of
insufficient lubrication. If the error continues please contact your localTrojan Service Centre on 0861 876526
Q3. E4 – Body fat function failure (if the treadmill has this function)
Please re-start the treadmill,and make sure that both hands are holding the grip pulse sensor
Q4. E6/E7 – Incline function abnormality code.
E6 indicates that the actual incline position is beyond both the upper and lower pre-set range.
Restart the treadmill and check if the treadmill can then be operated normally. If the problem persists please contact
your localTrojan Service Centre on 0861 876526

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13.PARTSLIST
No. Description Q'ty
1 Computer Console 1
2 HandrailTube(L) 1
2-1 HandrailTube(R) 1
3 Handgrip Pulse 2
4 Foam Grip 2
5 End Cap PAZP1135 2
6 Handgrip PulseWires 2
7 SelfTapping Screw Ø4x25 2
8 Allen Bolt M8xP1.25x40 8
10 POP-Pin Head PAPK297A 1
11 Spring NCCS013 1
12 POP-PIN Rod NCZ1051 1
13 Upright(L) 1
14 Upright(R) 1
15 ControlWires 1
16 Motor Cover 1
17 Running Belt 1
18 Tread Board 2
19 Double SidedTape 4
20 Running Board 1
21 Screw M6xP1.0x25 6
22 Allen Bolt M8xP1.25x30 2
23 Frame 1
24 Plastic Spacer 6
25 Front Roller 1
26 Screw M6xP1.0x25 1
27 Rear Roller 1
28 Rear End Cap(L) 1
29 Rear End Cap(R) 1
30 Washer Ø6xØ10x1.0t 2
31 Allen Bolt M6xP1.0x55 2
32 Incline 1
33 Screw M5xP0.8x10 7
34 Controller 1
34-1 Aluminum Control Board NAZ30184163 1
35 SelfTapping Screw Ø4x16 4
36 Power Cord Holder 1
37 Circuit Breaker 1
38 Power Switch 1
39 ExtensionWire 16AWGx90mm 1
40 ExtensionWire 16AWGx250mm 1
41 Power Cord 1
42 Sensor 1
43 Sensor Holder UC-0.5 1
44 Wire Clip UC-0 2
45 Screw M4xP0.7x8 2
46 Allen Bolt M8xP1.25x80 (40mm) 1
47 SpringWasher M8 1
No. Description Q'ty
48 Washer Ø16xØ8x1.5t 1
49 Nut M8 1
50 MotorAssembly 1
51 Drive Belt 1
52 PlasticWasher 20x8.5x3.0t 8
53 MotorAdjustment Plate 1
54 Washer Ø8xØ22x6t 2
55 Allen Bolt M8xP1.25x105 (15mm) 1
56 Allen Bolt M8xP1.25x15 2
57 SpringWasher M8x1.5t 2
60 End Cap ø25x50x1.5t 2
61 Lower Motor Cover 1
62 SelfTapping Screw Ø4x12 13
63 Base 1
64 End Cap 30x60x1.2t 2
65 Foot Pad PCFP1151A 2
66 Foot Pad PCFP1155 6
67 Washer Ø6xØ16x1.0t 6
68 SelfTapping Screw Ø4x20 10
69 Wheel PBKHM068 4
70 Allen Bolt M8xP1.25x40(10mm) 2
71 Nylon Nut M8xP1.25 7
72 Allen Bolt M8xP1.25x15 2
73 Allen Bolt 1/2"-20UNFx80 (30mm) 2
74 Safety Key/Clip 1
75 AllenWrench + Screwdriver 5mm(70mmx70mm) 1
76 Wire Clip UC-1,(PCZUC1) 1
77 SelfTapping Screw Ø4x16 2
78 MP3 Sound Cable 1
79 Folding Stop PEZP319A 2
79-1 Shim 2
80 Screw M6xP1.0x45 4
81 Washer Ø19xØ6x1.5 4
82 Nylon Nut M6xP1.0 4
83 Allen Bolt M8xP1.25x35 4
84 Allen Bolt M8xP1.25x45 2
85 SILICON 1
86 Filter 1
87 Choke 1
88 Screw M4xP0.7x10 2
90 Bottle 1
91 Rubber Cushion Ø18xØ8x2.0t 2
92 SelfTapping Screw Ø4x16 4
93 ExtensionWire 16AWGx250mm 1
94 ExtensionWire 14AWGx150mmx1T1R 1
95 L shaped Plastic 1

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14.EXPLODEDDRAWING