Trox Technik FKR-EU User manual

Explosion-proof fire
damper
FKR-EU
Supplementary Operating Manual
Read the instructions prior to performing any task!
according to Declaration of Performance
from DoP / FKR-EU / DE / 004
GB/en

A00000038482, 2, GB/en
Translation of the original
© 2023
TROX GmbH
Heinrich-Trox-Platz
47504 Neukirchen-Vluyn
Germany
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: http://www.troxtechnik.com
05/2023
Explosion-proof fire damper FKR-EU2

General information
Information on the supplementary operating instruc-
tions
This supplementary operating manual describes the
explosion-protected fire damper in the variants:
FKR-EU with fusible link
FKR-EU with spring return actuator
ExMax-15-BF TR
FKR-EU with spring return actuator
RedMax-15-BF TR
In order to ensure the complete function of the fire
damper, it is necessary to read the supplementary
operating instructions supplied before any use and to
observe the instructions given therein. This supplemen-
tary operating manual must be handed over to the
system operator when handing over the system. The
system operator must attach the supplementary oper-
ating instructions to the system documentation.
Malfunctions or damage caused by non-observance of
these supplementary operating instructions or by non-
compliance with legal regulations do not lead to liability
claims against the manufacturer.
This supplementary operating manual is intended for
planners, installers and operators of ventilation systems
in which the fire dampers are to be integrated. Fur-
thermore, the supplementary operating instructions are
intended for persons who carry out the following work:
Electrical connection
Commissioning
Functional test
Other applicable documentation
In addition to this supplementary operating manual, the
following documents must also be observed:
Operating and assembly instructions FKR-EU
ATEX certificate of conformity
EPS 21 ATEX 2 141 X
Symbols used in this manual
DANGER!
...indicates an imminently hazardous situation which,
if not avoided, will result in death or serious injury.
WARNING!
...indicates a potentially hazardous situation which, if
not avoided, may result in death or serious injury.
CAUTION!
...indicates a potentially hazardous situation which, if
not avoided, may result in minor or moderate injury.
NOTICE!
...indicates a potentially dangerous situation that can
lead to property damage if not avoided.
General information
Explosion-proof fire damper FKR-EU 3

1 Safety ................................................................ 5
1.1 General safety notes ................................. 5
1.2 Correct use ................................................ 5
2 Technical data .................................................. 6
2.1 FKR-EU with fusible link, explosion proof
version ....................................................... 6
2.2 FKR-EU with spring return actuator, explo-
sion-proof .................................................. 8
2.3 ATEX areas of application ......................... 9
3 Electrical connection .................................... 10
3.1 General safety notes ............................... 10
3.2 Potentional equalisation .......................... 10
3.3 Ex limit switch for version with fusible link
.................................................................. 10
3.4 Version with ExMax or RedMax spring
return actuator ......................................... 11
3.5 TROXNETCOM AS-i ............................... 11
4 Functional test ............................................... 12
4.1 General Information ................................. 12
4.2 FKR-EU with fusible link and limit switch,
explosion-proof version ........................... 12
4.3 FKR-EU with ExMax or RedMax spring
return actuator ......................................... 15
Table of contents
Explosion-proof fire damper FKR-EU4

1 Safety
1.1 General safety notes
Only qualified personnel may carry out the described
work on the fire damper. Only skilled qualified electri-
cians are allowed to work on the electrical components.
The location must be easily accessible and have suffi-
cient clearance for installation, electrical connection and
maintenance of the fire damper.
Standards and guidelines
Construction Products Regulation (EU) No.
305/2011
EN 15650 - Ventilation for buildings - Fire dampers
EN 13501-3 - Classification: Fire resistant ducts and
fire dampers
EN 1366-2 - Fire resistance tests for installations:
Fire dampers
EN 1751 Ventilation for buildings – Air terminal
devices
The essential health and safety requirements of Direc-
tive 2014/34/EU are met by conformity with the following
standards:
EN 1127-1 - Explosive atmospheres - Explosion pro-
tection: Basic concepts and methodology
DIN EN ISO 80079-36 - Explosive atmospheres:
Non-electrical equipment for use in potentially explo-
sive atmospheres - Basic concepts and require-
ments
DIN EN ISO 80079-37 - Explosive atmospheres:
Non-electrical equipment for use in potentially explo-
sive atmospheres - Protection by constructional
safety 'c
Repair and spare parts
The fire damper FKR-EU is a safety component spe-
cially developed for fire and explosion protection. To
maintain its function, use only original TROX spare
parts.
Note: Environmental protection
To protect the environment, please observe the fol-
lowing:
The packaging of the fire damper must be disposed
of in an environmentally sound manner.
Used components or the used fire damper must be
disposed of properly by an authorised service.
Dispose of electronic components according to the
local electronic waste regulations.
1.2 Correct use
As a shut-off device, the fire damper prevents fire
and smoke transmission through the air duct in
explosion-protected areas.
The fire damper may be used in supply air or
extract air systems in areas with potentially explo-
sive atmospheres.
For the operation of the fire dampers, the installation
instructions of the operating and installation instruc-
tions FKR-EU and the technical data of these sup-
plementary operating instructions must be observed.
Use in areas with potentially explosive atmospheres
(ATEX)
According to the certificate of conformity
EPS 21 ATEX 2 141 X, the fire damper can be used in
certain Ex zones. The ambient temperatures specified
in the technical data as well as the release and actua-
tion types must be observed,
Ä 2.3 ‘ATEX areas of
application’ on page 9 .
Incorrect use
The fire damper must not be used under the following
conditions:
For the use
as a smoke control damper,
as a crossflow damper,
outdoors without adequate protection against the
effects of weather,
in extract air systems of commercial kitchens,
in ventilation systems in which the function is hin-
dered by heavy soiling, extreme humidity or chem-
ical contamination and
in installation situations that prevent an internal
inspection of the components of the installed fire
damper.
Modifying the fire damper or using spare parts that have
not been approved by TROX is not permitted.
Residual risks
TROX fire dampers are subject to strict quality controls
during manufacturing. In addition, a functional test is
performed before shipping.
Damage can, however, occur during transport or instal-
lation and impair the function of the fire damper.
In any case, the proper function of the fire damper must
be checked during commissioning, and ensured through
regular maintenance while in use.
Safety
Correct use
Explosion-proof fire damper FKR-EU 5

2 Technical data
2.1 FKR-EU with fusible link, explosion proof version
Dimensions and weight
Fig. 1: FKR-EU with fusible link, explosion proof version
1.1 Casing
1.2 Damper blade with sealing ring
1.4 Stop CLOSED position
1.6 Handle
1.7 Interlock
1.8 Lip seal
1.9 Limit switch cover (only in case of limit switch)
10.14 Thermal release mechanism with fusible link
10.21 Z-plate
1 Spigot construction
2 Flange construction
3 Keep clear to provide access for operation
A Installation side
B Operating side
Technical data
FKR-EU with fusible link, explosion proof version
Explosion-proof fire damper FKR-EU6

Limit switch with fusible link Type 07-2511
Connecting cable length / cross section 1 m / 3 × 0.75 mm2
Protection level IP 66
Type of contact 1 changeover contact
Switch rating Resistive load 250 V AC / 5 A 250 V DC / 0.4 A 30 V AC/DC / 7 A
Inductive load
cos φ = 0.6
250 V AC / 3 A 250 V DC / 0.03 A 30 V AC/DC / 5 A
Ambient temperature -20 ... +50 °C
The limit switches must be connected in a separately approved casing with an ignition protection according to EN 60079-0.
Dimensions [mm] / Weight [kg]
Nominal size DN 315 355 400 450 500 560 630 710 800
ÆD314 354 399 449 499 559 629 709 799
A31 36
ÆD1352 392 438 488 538 600 670 750 840
α45 ° 30 ° 22.5 °
No. of holes 8 12 16
Weight 6.8 7.3 8.5 14.1 16.4 18 21.3 25.7 28.6
Technical data
FKR-EU with fusible link, explosion proof version
Explosion-proof fire damper FKR-EU 7

2.2 FKR-EU with spring return actuator, explosion-proof
Dimensions and weight
Fig. 2: FKR-EU with spring return actuator, explosion-proof
1.1 Casing
1.2 Damper blade with sealing ring
1.4 Stop CLOSED position
1.8 Lip seal
10.6 ExMax spring return actuator, alternatively*
10.7* RedMax spring return actuator
10.13 Thermoelectric release device ExPro-TT with
temperature sensor
1 Spigot construction
2 Flange construction
3 Keep clear to provide access for operation
A Installation side
B Operating side
Technical data
FKR-EU with spring return actuator, explosion-pr...
Explosion-proof fire damper FKR-EU8

Dimensions [mm] / Weight [kg]
Nominal size DN 315 355 400 450 500 560 630 710 800
ÆD314 354 399 449 499 559 629 709 799
A31 36
ÆD1352 392 438 488 538 600 670 750 840
α45 ° 30 ° 22.5 °
No. of holes 8 12 16
Weight 10.2 10.7 11.9 17.4 19.7 21.3 24.6 29.0 31.9
Spring return actuator type ExMax-15-BF TR / RedMax-15-BF TR
Supply voltage 24 - 240 V AC/DC, ± 10 % each,
self-adaptive 50 - 60 Hz ± 20 %
Power rating 16 W / 15 VA
Switch-on current (< 1 s) 2 A
Run time Actuator / spring return 30 s / 10 s
Limit switch Type of contact 2 changeover contact
Switching voltage 230 V AC / 24 V DC
Switching current 0.4 mA – 3 A
IEC protection class / IP protection I (earthed) / IP66
Storage temperature -40 ... +55 °C
Ambient humidity ≤ 90% rh, non-condensing
2.3 ATEX areas of application
ATEX application ranges, depending on the type of release mechanism, actuation, ambient temperature and
airflow velocity
Release
mechanism
Type of actuation Labelling Ambient tempera-
ture
Maximum airflow
velocity
Fusible link Spring mechanism II 2G Ex h IIC T6 Gb
II 2D Ex h IIIC T80°C Db
-40 °C ≤ Ta ≤ +50 °C 8 m/s
Fusible link
and limit switch
Spring mechanism II 2G Ex h IIC T6 Gb
II 2D Ex h IIIC T80°C Db
-20 °C ≤ Ta ≤ +50 °C 8 m/s
ExPro-TT ExMax-15-BF TR II 2G Ex h IIC T6 Gb
II 2D Ex h IIIC T80°C Db
-40 °C ≤ Ta ≤ +40 °C 10 m/s
ExPro-TT ExMax-15-BF TR II 2G Ex h IIC T5 Gb
II 2D Ex h IIIC T95°C Db
-40 °C ≤ Ta ≤ +50 °C 10 m/s
ExPro-TT RedMax-15-BF TR II 3G Ex h IIC T6 Gc
II 3D Ex h IIIC T80°C Dc
-40 °C ≤ Ta ≤ +40 °C 10 m/s
ExPro-TT RedMax-15-BF TR II 3G Ex h IIC T5 Gc
II 3D Ex h IIIC T95°C Dc
-40 °C ≤ Ta ≤ +50 °C 10 m/s
Technical data
ATEX areas of application
Explosion-proof fire damper FKR-EU 9

3 Electrical connection
3.1 General safety notes
DANGER!
Danger of electric shock! Do not touch any live com-
ponents! Electrical equipment carries a dangerous
electrical voltage.
– Only skilled qualified electricians are allowed to
work on the electrical system.
– Switch off the power supply before working on
any electrical equipment.
Observe the VDE guidelines for connection work!
3.2 Potentional equalisation
To prevent ignition sources due to static charging, the
fire damper must be integrated into the potential equali-
sation of the ventilation system.
Execution of potential equalisation (on-site):
Single-wire CU cable 4 mm2 with ring cable lug.
Connection options for potential equalisation:
Fire damper with ExMax / RedMax spring return
actuator
– Terminal box to terminal PA
Fire damper with fusible link
– Flange version: fixing screws (M8) on the inside
of the flange, or drilling screw on the flange
– Spigot version: Screw (1) Fig. 3 on release
device
Fig. 3: FKR-EU Potential equalisation connection
3.3 Ex limit switch for version with
fusible link
Connection of the Ex limit switches acc. to the wiring
example (see figure). The limit switches must be con-
nected in a separately certified casing of a recognised
type of protection according to EN 60079-0.
Indicator lights or relays may be connected as long as
the performance specifications are taken into considera-
tion.
The EX limit switches can be used as "NO normally
open" or "NC normally closed" contacts for signalling.
Connection example Ex limit switch
Fig. 4: Connection example Ex limit switch
1 Indicator light or relay, to be provided by customer
A Connection type NC contact
B Connection type NO contact
Connec-
tion type
Limit
switch
Damper blade Elec-
tric cir-
cuit
A not
actuated
CLOSED or
OPEN position not
reached
closed
B actuated CLOSED or
OPEN position
reached
closed
Electrical connection
Ex limit switch for version with fusible link
Explosion-proof fire damper FKR-EU10

3.4 Version with ExMax or RedMax
spring return actuator
The ExMax or RedMax spring return actuator has auto-
matic voltage detection 24 V - 240 V AC/DC. The
actuator detects the voltage automatically and does not
have to be adjusted.
Connect the spring return actuator according to the
wiring example.
Several actuators can be connected in parallel, as long
as the performance specifications are taken into consid-
eration.
Functional testing requires a switch that interrupts the
voltage supply (to be provided by customer).
The electrical connection is made in the terminal box.
The factory wiring must not be changed.
Attention!
If interrupted via the switch (1) or the optional release
device (2), the heating (6) is not active.
Connection example ExMax or RedMax spring
return actuator
Fig. 5: Connection example Ex actuator
1 Switch for opening and closing, to be provided by
customer
2 Optional release device, e.g. TROX duct smoke
detector type RM-O-3-D or RM-O-VS-D (outside the
Ex area)
3 Indicator light for CLOSED position, to be provided
by customer
4 Indicator light for OPEN position, to be provided by
customer
5Connection terminal for potential equalisation 4 mm2
6 Heating
3.5 TROXNETCOM AS-i
The fire dampers with spring return actuator and the
accessory AS-EM/C module form a functional unit for
BUS communication for fire damper control.
The module must be mounted and wired outside the Ex
zone by the customer.
The module transmits the control signals between
the spring return actuator and the controller unit.
This enables the control the actuator and monitoring
the actuator's run time during function tests.
The 24 V DC supply voltage for the module and
the actuator is transmitted using the AS-i flat ribbon
cable.
Function display:
– Operation
– 4 inputs
– 2 outputs
TROXNETCOM connection example
Fig. 6: TROXNETCOM connection example
1 Controller
2 AS-EM/C module
3 FKR-EU
4 Safe area
Electrical connection
TROXNETCOM AS-i
Explosion-proof fire damper FKR-EU 11

4 Functional test
4.1 General Information
During operation, the fire damper is open. A functional
test involves closing and opening the damper blade.
The procedure differs depending on the type release
mechanism.
WARNING!
During the release, there is a risk of injury when
reaching into the release device or into a moving
damper blade. Do not touch the release device or
the fire damper blade while actuating the release
mechanism.
4.2 FKR-EU with fusible link and limit
switch, explosion-proof version
NOTICE!
The Z-plate ( Fig. 1 /10.21) is an important compo-
nent of the ATEX version of the FKR-EU with fusible
link, which ensures a conductive connection between
the thermal release device and the fire damper
casing.
When installing the thermal release device on the fire
damper casing, be sure to insert one of the two fixing
screws into the circular hole of the Z-plate.
When removing the thermal release device (Ä FKR-
EU operating and assembly instructions), check that
the Z-plate is intact. If damaged, replace the entire
thermal release device.
The Z-plate must not be changed or removed.
Damper blade position indicator
The position of the damper blade (1.2) is indicated by
the vertical or horizontal position of the handle (1.6).
Fig. 7: Damper blade position indicator
1. Damper blade (1.2) closed.
2. Damper blade (1.2) open.
Functional test
FKR-EU with fusible link and limit switch, explo...
Explosion-proof fire damper FKR-EU12

Close the damper blade
Fig. 8: Close the damper blade
Requirement
The damper blade is OPEN.
1. Pull the hand knob of the thermal release device
(10.14) forward in the direction of the arrow to
2. Release the cam disc (1.6) of the handle.
3. The handle (1.6) swivels automatically in the
direction of the arrow.
4. The damper blade (1.2) engages in the CLOSED
position and
5. The handle (1.6) indicates that the damper blade
(1.2) is closed.
Functional test
FKR-EU with fusible link and limit switch, explo...
Explosion-proof fire damper FKR-EU 13

Opening the damper blade
Fig. 9: Opening the damper blade
Requirement
The damper blade is CLOSED.
1. Grasp the handle (1.6) with one hand and
2. Press the release (10.22) with the thumb.
3. Turn the handle (1.6) in the direction of the arrow
until the stop.
4. The damper blade (1.2) engages in the OPEN
position and
5. The handle (1.6) indicates that the damper blade
(1.2) is open.
Functional test
FKR-EU with fusible link and limit switch, explo...
Explosion-proof fire damper FKR-EU14

4.3 FKR-EU with ExMax or RedMax
spring return actuator
Damper blade position indicator
The position of the damper blade is indicated by the
pointer on the actuator.
Fig. 10: Damper blade position indicator
1 Damper blade is closed
2 Damper blade is open
Closing/opening the fire damper with spring return
actuator
Fig. 11: Thermoelectric release mechanism ExPro-TT
1 Push button for functional test
Fig. 12: Functional test (FKR-EU with ExMax actuator
shown in OPEN position)
CAUTION!
Danger of injury when reaching into the fire damper
while the damper blade is moving. Do not reach into
the fire damper while actuating the release mecha-
nism.
Requirement
Power is being supplied
1. Push the push button (1) and keep it pushed.
ðThis interrupts the power supply, and the
damper blade closes.
2. Check if the damper blade is CLOSED, check run
time.
3. Release the push button (1).
ðPower is supplied again, and the damper
blade opens.
4. Check if the damper blade is OPEN, check run
time.
Functional test
FKR-EU with ExMax or RedMax spring return actuat...
Explosion-proof fire damper FKR-EU 15

Opening/closing the fire damper using the crank
handle
Fig. 13: Functional test (without power supply)
DANGER!
Danger due to malfunction of the fire damper.
If the damper blade has been opened by means of
the crank handle (without power supply), it will no
longer be triggered by a temperature increase, i.e. in
the event of a fire. In other words, the damper blade
will not close.
To re-establish its function, connect the power
supply.
Requirement
The damper blade is CLOSED
1. Remove the terminal box (1).
2. Insert the crank handle (2) into the opening for the
spring-winding mechanism
(The crank handle is clip-fixed to the connecting
cable.)
3. Turn the crank handle (2) in the direction of the
arrow (3) to the travel stop.
4. Remove the crank handle (2).
ðThe damper blade (1.2) will then CLOSE.
5. Mount the terminal box (1).
Functional test
FKR-EU with ExMax or RedMax spring return actuat...
Explosion-proof fire damper FKR-EU16

© 2023
TROX GmbH
Heinrich-Trox-Platz
47504 Neukirchen-Vluyn
Germany
Phone: [phone]
[phone]
E-mail: [email protected]
http://www.troxtechnik.com