Mandik FDMB User manual


1
These technical specifications state a row of manufactured sizes and models of fire dampers (further only dampers)
FDMB. It is valid for production, designing, ordering, delivery, assembly and operation.
1. Description.........................................................................................................................
2
2. Design................................................................................................................................
4
3. Communication and control devices……….........................................................................
15
4. Dimensions, weights...........................................................................................................
18
5. Placement and Assembly....................................................................................................
28
6. Statement of installations....................................................................................................
32
7. Installation frames ….……..........................................................................…................….
68
8. Thin shaft wall...............….….......................................................….…………....................
82
9. Installation in Fire resistant foam...................…..................................................................
87
10. Installation outside of wall construction EIS60, EIS45.....….………………..................….
89
11. Suspension system………...........................................................................................….
93
12. Pressure loss....................................................................................................................
100
13. Coefficient of local pressure loss.......................................................................................
101
14. Noise data........................................................................................................................
102
15. Material.............................................................................................................................
104
16. Inspection, testing.............................................................................................................
104
17. Logistic terms....................................................................................................................
104
18. Assembly..........................................................................................................................
104
19. Entry into service and revisions.........................................................................................
105
20. Spare parts.......................................................................................................................
106
21. Restore function of actuating mechanism after fuses initiation...........................................
106
22. Data label.....................................................................................................................….
106
23. Quick overview.................................................................................................................
107
24. Ordering key.................................................................................................................….
108

2
Fire dampers are shutters in ducts of air-conditioning devices that prevent spreading the fire and
combustion products from one fire segment to the other one by means of closing the duct in the
points of fire separating constructions.
Dampers blade automatically closes air duct using a shutting spring or an actuating mechanism
back spring. The shutting spring is started by releasing an initiation lever. The impulse for
releasing the lever can be either a manual one, a thermal one or an electromagnetic one. The
back spring of the actuating mechanism is started when the thermoelectrical starting mechanism
BAT is activated, when a reset button on BAT is pushed or when a power supply of the actuating
mechanism is stopped.
The damper is sealed with a silicon packing against smoke penetration after closing the blade. At
the same time, the damper blade is bedded in a material which enlarges its capacity and air
proofs the air duct.
rectangular dampers have two inspection holes.
Round dampers have one inspection hole, since the shutting device and the inspection hole can
be set into the most advantageous position (with respect to the operation and manipulation with
the control device).

3
Damper characteristics
• CE certified acc. to EN 15650
• Tested in accordance with EN 1366-2
• Classified acc. to EN 13501-3+A1
• Fire resistance EIS 120, EIS 90
• External Casing leakage class C, Internal leakage class 2 acc. to EN 1751
• Cycling test in class C 10000 acc. to EN 15650
• Corrosion resistant acc. to EN 15650
• ES Certificate of conformity No. 1391-CPD-0011/2014
• Declaration of Performance No. PM/PKTM_III/01/16/1
• Hygienic assessment of fire dampers - Report No. 1.6/13/16/1
Working conditions
Right damper function is secured under the following conditions:
a) Maximum air circulation speed: 12 m.s
Maximum pressure difference: 1200 Pa
b) Dampers could be displaced into position “CLOSED” only in case that ventilator, or Air
Handling Unit is switched off. The goal is the securing of proper closing and safe
function of Fire Damper in case of Fire.
c) The air circulation in the whole damper section must be secured as steady on whole
surface.
Operation of the dampers does not depend on the direction of air circulation. The dampers can
be located in an arbitrary position.
Dampers are suitable for systems without abrasive, chemical and adhesive particles.
Dampers are designed for macroclimatic areas with mild climate according to EN 60 721-3-3.
Temperature in the place of installation is permitted to range from - 30°C to + 50°C.

4
Design with mechanical control with a thermal protective fuse which actuates the shutting device
within 120 seconds at latest after the nominal start temperature 72 °C has been reached.
Automatic initiation of the shutting device is not activated if the temperature does not exceed
70 °C. In case that other start temperatures are required, thermal fuses with nominal start
temperature + 104 °C or +147 °C can be supplied (this requirement must be specified in the order).
Design .01 with mechanical control can be complemented with a limit switch signaling of the
damper blade position "CLOSED".
Limit switch „CLOSE“ Limit switch „CLOSE“
Nominal voltage, current AC 240 V; 3 A
DC 250 V; 0,1 A
Degree of protection IP 65
Ambient temperature -15 °C … +70 °C

5
Design with covered control
mechanism 21.v2
Nominal voltage AC 230 V / 50 Hz
Attraction current 1,2 A
Degree of protection IP 40
Ambient temperature -10 °C … +40 °C
Connection cable 1m, 3x0,75mm
Nominal voltage AC 24 V / 50 Hz
DC 24 V
Attraction current 1 A
Degree of protection IP 40
Ambient temperature -10 °C … +40 °C
Switching frequency max. 1x per minute
Connection cable 1m, 3x0,75mm
Design .01 with mechanical control can be complemented with initiation by means of an
electromagnet (solenoid). The voltage of the electromagnet (solenoid) can be AC 230V, AC/DC
24V. By voltage AC 230 V is damper equipped by electromagnet EM230. By voltage AC/DC 24
V is damper equipped by electromagnet EM230 with pre-pulse switch SIEM24. SEIM24 activates
the electromagnet after capacitor charge witch is placed inside of SIEM24. It takes about 10 sec.
Charging time depends on the current supply. For reliable operation is necessary connect to
electromagnet or pre-pulse switch appropriate supply for 20 to 30 sec. After activation of
electromagnet is released initiation lever and damper is closed. After activation is initiation lever
released. If is damper set up in position "OPEN" is necessary unlock initiation lever by pulling of
electromagnet core.
Pulse switch
Electromagnet (Solenoid)
Pulse switch
Electromagnet (Solenoid)
Design with covered control
mechanism 21.v2

6
Design .20 or .21 with mechanical control and electromagnet can be complemented with limit
switch signaling of the damper blade position "CLOSE".
Design with covered control
mechanism 24.v2
Design with covered control
mechanism 24.v2
Pulse switch
Electromagnet (Solenoid)
Pulse switch
Electromagnet (Solenoid)
Limit switch „CLOSE“ Limit switch „CLOSE“
Design .11 can be complemented with a terminal switch signaling of the damper blade position
"OPEN".
Design with covered control
mechanism 80.v2
Design with covered control
mechanism 80.v2
Limit switch „CLOSE“ Limit switch „CLOSE“
Limit switch „OPEN“ Limit switch „OPEN“

7
Design with covered control
mechanism 83.v2
Design with covered control
mechanism 83.v2
Limit switch „CLOSE“
Limit switch „OPEN“
Limit switch „CLOSE“
Limit switch „OPEN“
Pulse switch
Electromagnet (Solenoid)
Pulse switch
Electromagnet (Solenoid)
Design .23, or .24 can be complemented with a terminal switch signaling of the damper blade
position "OPEN".
FDMB is always equipped by electric actuating mechanism BFL, BFN, BF 230-T or BFL, BFN,
BF 230-T (further only "actuating mechanism"). After being connected to power supply AC/DC
24V or 230V, the actuating mechanism displaces the damper blade into operation position
"OPEN" and at the same time it pre-stretches its back spring. When the actuating mechanism is
under voltage, the damper blade is in the position "OPEN" and the back spring is pre-stretched.
Time needed for full opening of the flap blade from the position "CLOSED" to the position "OPEN"
is maximum 140 sec. If the actuating power supply is cut off (due to loss of supply voltage, or
pushing the reset button on the thermoelectrical starting mechanism BAT), the back spring
displaces the damper blade into the breakdown position "CLOSED". The time of displacing the
blade from the position "OPEN" to the position "CLOSED" takes maximum 20 sec. In case that
the power supply is restored again (the blade can be in any position), the actuating mechanism
starts to re-displace the damper blade into the position "OPEN".
A thermoelectrical starting mechanism BAT, which contains two thermal fuses Tf1 and Tf2, is a
part of the actuating mechanism. These fuses are activated when temperature +72 °C has been
exceeded (the fuse Tf1 when the temperature around the damper and the fuses Tf2 when the
temperature inside the air-conditioning piping has been exceeded). After the thermal fuse Tf1 or
Tf2 has been activated, the power supply is permanently and irreversibly cut off and the actuating
mechanism, by means of the pre-stretched spring, displaces the damper blade into the
breakdown position "CLOSED".
Signalisation of damper blade position "OPEN" a "CLOSE" is provided by two limit switches.

8
BAT BAT
Actuating mechanism Actuating mechanism
12S3
S1 S2 S5S4 S6
NL1
Caution: Power supply voltage!
<5° <80°
BAT
Tf Tf LED
The actuator must be protected by a fuse that does not exceed 16 A.
Parallel connection of other actuators possible. Observe the performance data.
Combination of power supply voltage and safety extra-low voltage not permitted
at the both auxiliary switches.
1 = blue
2 = brown
S1 = violet
S2 = red
S3 = white
S4 = orange
S5 = pink
S6 = grey
12S3
S1 S2 S5S4 S6
Connection via safety isolating transformer.
<5° <80°
BAT
Tf Tf LED
Parallel connection of other actuators possible. Observe the performance data.
Combination of power supply voltage and safety extra-low voltage not permitted
at the both auxiliary switches.
~
- +
Application examples for integration
into monitoring and control systems
or into bus networks can be found in
the documentation of the connected
communication and power supply unit.
1 = blue
2 = brown
S1 = violet
S2 = red
S3 = white
S4 = orange
S5 = pink
S6 = grey

9
Nominal voltage AC 230 V 50/60 Hz AC 24 V 50/60 Hz
DC 24 V
Power consumption - motoring
- holding
3,5/5 W
1,1/2,1 W
2,5/4 W
0,8/1,4 W
Dimensioning 6,5/10 VA (Imax 4 A @ 5 ms) 4/6 VA (Imax 8,3 A @ 5 ms)
Protection class II III
Degree of protection IP 54
Running time - motor
- spring return
<60 s
~ 20 s
Ambient temperature
- normal duty
- safety duty
- non-operating temperature
- 30 °C … 55 °C
The safe position will be attained up to max. 75°C
- 40 °C … 55 °C
Connecting - motor
- auxiliary switch
cable 1 m, 2 x 0,75 mm (BFL/BFN 24-T-ST) with 3-pin plug-in connectors
cable 1 m, 6 x 0,75 mm (BFL/BFN 24-T-ST) with 6-pin plug-in connectors
Thermal trips duct outside temperature 72 °C
duct inside temperature 72 °C
Nominal voltage AC 24 V 50/60 Hz
DC 24 V
AC 230 V 50/60 Hz
Power consumption - motoring
- holding
7 W
2 W
8 W
3 W
Dimensioning 10 VA (Imax 8,3 A @ 5 ms) 12,5 VA (Imax 500 mA @ 5 ms)
Protection class III II
Degree of protection IP 54
Running time - motor
- spring return
140 sec
~ 16 sec
Ambient Temperature
- normal duty
- safety duty
- non-operating temperature
- 20 °C … + 50 °C
The safe position will be attained up to max. 75°C
- 40 °C … + 50 °C
Connecting - motor
- auxiliary switch
cable 1 m, 2 x 0,75 mm
cable 1 m, 6 x 0,75 mm
(BF 24-T-ST) with plug-in connectors
Thermal trips Tf1: duct outside temperature Duct 72 °C
Tf2/Tf3: duct intside temperature Duct 72 °C
12S3
S1 S2 S5S4 S6
NL1
BF230-T: for separation from the mains, a device that
insulates polar conductors must be at disposal
Connection 24V through
an insulation transformer.
~
- +
BLF24-ST-T: Design with connector plugs for communication
Parrallel connection of other driver is possible.
Pay attention to the power input data.
<5° <80°
(Minimum distance between contacts - 3 mm).
to network and communication device BKN230-24
BAE72B-S
Tf1 Tf2 Tf3 LED

10
Design .41 or .51 with actuating mechanism can be complemented with smoke detector
MHG 231. The voltage can be AC 230 V or AC/DC 24 V. Design with voltage AC 230 V is
equpped with Communication and supply device BKN 230-24-MA and with actuating mechanism
BF 24-T (BFL 24-T, BFN 24-T).
The smoke detector is activated when smoke spreads in air duct system. Deactivation of smoke
detector is provided by interruption of supply voltage for min. 2s.
Signalisation of damper blade position "OPEN" a "CLOSE" is provided by two limit switches.
Nominal voltage AC/DC 24 V
Voltage range AC 18 … 28 V
DC 24 … 30 V
Power Consumption Socket
(without actuating mechanism) max. 50mA
Degree of protection IP 40
Ambient temperature
Non-operating temperature
- 25 °C … + 70 °C
- 5 °C … + 40 °C
Connection - net
- motor
- communication and supply device
BKN 230-24-MA
Cabel 1m, connected to terminal XT1
Screw terminals on the terminal block XT2
Screw terminals on the terminal block XT1 a XT2

11
Design with the communication and supply device BKN 230-24 and the actuating mechanism
BF 24-T-ST (BFL 24-T, BFN 24-T). It simplifies electrical wiring and interconnection of fire flap
valves. It facilitates on site check and enables central control and checks of fire damper by means
of a simple 2-conductor wiring. BKN 230-24 functions as a decentralized network device for
supplying the actuating mechanism BF 24-T-ST (BFL 24-T, BFN 24-T) with a spring back drive
on one hand and on the other hand it transmits the signal informing about the flap valve position
OPERATION and FAILURE through 2-conductor wiring to the central. Control command
SWITCHED ON - SWITCHED OFF from the central through BKN 230-24 goes through the same
wiring to the actuating mechanism.
To simplify the connection, the actuating mechanism BF 24-T-ST (BFL 24-T, BFN 24-T) is
equipped with connecting plugs that are inserted directly to BKN 230-24. BKN 230-24 is supplied
with a conductor and an EURO plug to be connected to the 230V mains. 2- conductor wiring is
connected to BKN 230-24 by means of terminals 6 and 7. If the drive is supposed to be controlled
without any signal from the central, it can be switched on by means of a bridge between the
terminals 3 and 4. A green LED pilot light on BKN 230-24 is on when voltage is present in the
drive (AC 24V). If the button on BAE 72-S is switched on or if the power supply (e.g. by a signal
from ELECTRICAL FIRE SIGNALISATION ) is disconnected, the damper position will be
"FAILURE".
1
2
3
4
5
6
7
4
3
2
1
1
2
XT1
XT2
12 S2S1 S3 S5S4 S6
Tf2Tf1 Tf3 LED
Jumper
BAE72B-S
(BAT)
4
3
2
1
1
2
XT1
XT2
12 S2S1 S3 S5S4 S6
Tf2
Tf1 Tf3 LED
Jumper
BAE72B-S
(BAT)

12
Actuating mechanism
BAT
BKN
BAT
BKN
Actuating mechanism
Nominal voltage AC 230 V 50/60Hz
Power consumption 3,5 W (operating position)
Dimensioning 11 VA (including actuating mechanism with spring return)
Protection Class II
Degree of protection IP 42
Ambient temperature
Non-operating temperature
- 20 °C … + 50 °C
- 40 °C … + 80 °C
Connection - net
- motor
- terminal board
cable 0,9 m with EURO plug type 26
6-pole connector, 3-pole connector
screw terminals for cable 2x1,5 mm
1
2
3
4
5
6
7b
aTwo conductor wiring
to BKS24
1)1)
2)
BAE72B-S
1)
2)
Bridge has been installed by the manufacturer. If needed, it can be removed and
replaced with a thermoelectrical starting mechanism.
If terminals 1 and 2 are not interconnected, safety function is initiated.
Bridge can be used only for starting and without BKS 24!
(BAT)

13
BKN
BAE 72TL
BKN
BAE 72TL
Design .61 with communication and supply device can be complemented with smoke detector
MHG 231. For supply and comunnication is used BKN 230-24-MA.
Design with the communication and supply device BKN 230-24MP and actuating mechanism
BF24TL-T-ST for connection to MP-Bus. BKN 230-24MP supplies to intelligent actuating
mechanisms of fire dampers BF 24TL-T-ST decentrally needed power supply. In this way can be
realize long MP-Bus communications (up to 800 m). Up to 8 Bus nodes can be parallel connected
and controlled by Master device (DDC with interface). More information in Belimo catalogue.
Design with the communication and supply device BKN 230-24LON and actuating mechanisms
of fire dampers BF 24TL-T-ST for cooperation with control units based on technology LonWorks.
BKN 230-24LON complements actuating mechanism for integrated safety function and converts
digital protocol MP from actuating mechanism to LonTalk and back. More information in Belimo
catalogue.
1
2
3
4
5
6
7
4
3
2
1
1
2
XT1
XT2
12 S2
S1 S3 S5S4 S6
Tf2Tf1 Tf3 LED
Jumper
BAE72B-S
(BAT)

14
Nominal voltage AC 24 V 50/60Hz
DC 24 V
Power consumption - motoring
- holding
7 W
2 W
Dimensioning 10 VA (Imax 8,3 A @ 5 ms)
Protection class III
Degree of protection IP 54
Running time - motor
- spring return
140 sec
~ 16 sec
Ambient temperature
Non-operating temperature
- 20 °C … + 50 °C
- 40 °C … + 50 °C
Connection Connector for BKN 230-24LON and BKN 230-24MP
cable 1 m, 4 x 0,75 mm halogen-free
Nominal voltage AC 230 V 50/60Hz
Power consumption 11 W (including actuator mechanism)
Dimensioning 13 VA (including actuator mechanism)
Protection Class II
Degree of protection IP 40
Ambient temperature
Non-operating temperature
- 30 °C … + 50 °C
- 40 °C … + 80 °C
Connection - net
- motor (BF…-Top)
- net MP
- starting mechanism (variable)
- Top-Line PC-Tool
(via ZIP-RS232)
cable 1m, with EURO plug
4-pole connector
screw terminal 2-pole
screw terminal 2-pole
3-pole connector

15
Nominal voltage AC 230 V 50/60Hz
Power consumption 14 W (including actuating mechanism)
Dimensioning 16 VA (including actuating mechanism)
Protection Class II
Degree of protection IP 40
Ambient temperature
Non-operating temperature
- 30 °C … + 50 °C
- 40 °C … + 80 °C
Connection - net
- actuator (BF…-Top)
- net LonWorks
- starting mechanism (optional)
- Top-Line PC-Tool (via ZIP-RS232)
cable 1m, with Euro plug
4-pole connector
screw terminal 2-pole
screw terminal 2-pole
3-pole connector
BKS 24-1B communication and control device is used for control and checks of fire dampers with
the BF 24-T-ST (BFL 24-T-ST, BFN 24-T-ST) actuating mechanism in conjunction with the BKN
230-24 supply and communication device. BKS 24-1B receives information about the situation of
the fire damper through the BKN 230-24 supply and communication device and issues controlling
commands. The device is intended for building in into the distribution board. Light diodes on the
front side of the device signalise the operating situations of the damper and breakdowns of the
whole system. Potentialless auxiliary contacts enable connection to the master control system
(signaling of the damper position, failure reports, release of the ventilators etc.).
While a flashing green LED pilot light signalises damper blade motion towards the given position,
the same pilot light reports reaching the required position when shining constantly. If the flap
blade, with respect to the given time, does not reach the required position, then a red LED pilot
light starts to flash and at the same time, the failure contact is active. Once the damper blade
reaches the given position, this contact is deactivated. The LED pilot light keeps flashing unless
the failure is unblocked by means of the RESET button. Except for reporting failures, other three
auxiliary contacts are available. Contacts showing operating and failure position of the damper
are active when the damper is in the given position. Function check can be done by pressing and
holding the button "RESET/TEST" for longer time. While holding the button, the damper blade
moves in the direction of the failure position. Fault function is indicated by the LED pilot light.
BKS 24-1B can be connected by means of ZSO-11 11 pole connector for DIN 35 mm panel.

16
4
7
8
2
10
1
5
9
an insulation
transformer
~
damper position
breakdown
Notice: Relay contacts are drawn
without power
11
b
a
2-conductor wiring
to BKN230-24
Control
on /off
Reset
Test
External buton
optional
be interchanged
6
3
AC
24V
damper position
operation
Reset
Test
open
closed
alarm
failure
Connection through
conection can
not available
, starting with switching AC 24 on or pressing
«Reset/Test» button
possible cause: • short circuit or interruption of 2-conductor wiring
or damper failure (at BKN..) • Power supply AC 230V missing • defective
thermoelectrical starting • smoke detector activated • exceeded operation time
• Fault in system signalled, system check should be
done
Damper (drive) turning into of breakdown position
Damper (drive) in
Damper (drive) turning into of operating position
Damper (drive) in
light diodes contacts Description
Cause/Course
state
open closed alarm
closed
flashing
63
63
67
64
64
63
63
67
switched
closed closed
closed closed
closed closed
closed
closed
closed
closed
closed
closed
closed
closed
open open open
open
open
open
flashing
flashing
• damper blocked
Nominal voltage AC 24 V 50/60Hz
Power consumption 2,5 W (operating position)
Dimensioning 5 VA
Protection Class III
Degree of protection IP 30
Ambient temperature 0 … + 50 °C
Connection 11-pole connector ZSO-11, it is not part of BKS24-1B,
ZSO-11 is 11-pole screw terminal 11 x 1,5 mm

17
BKS 24-9A communication and control device is used for group control and checks of 1 to 9 fire
dampers with the actuating mechanism BF 24-T-ST (BFL 24-T-ST, BFN 24-T-ST) in connection
with the supply and communication device BKN 230-24. Signalisation of the damper position is
individual; the damper can be controlled and tested only as a group. BKS 24-9A is intended for
use in the distribution board and displays the operation situations and failure reports of the
connected fire dampers. It is possible to signalise functions such as the damper position and
failure reports or to transmit them further to the system by means of integrated auxiliary switches.
BKS 24-9A receives signals from BKN 230-24 through the two-conductor wiring and issues
control commands. Proper damper operation is indicated by two light LED diodes:
Control ON = position OPERATION
Control OFF = position FAILURE
If the fire damper do not reach the given position in time tolerable for displacing, the appropriate
light diode FAILURE starts to flash and K1 contact is opened (current failure). In case that the
faulty damper finally reaches its given position, K1 is closed and the failure report light shines (the
failure is saved in memory). K2 - the auxiliary contact - is used for signaling of the flap position to
the master device. Function of this auxiliary contact can be programmed through the terminal
14 according to the Tab. 3.2.1.
current failure 15 16
no failure 15 16
K2 contact is on if all the
flaps are open 14 11
17 18
K2 contact is on if the flap
No. 1 is open 14 12
K2 contact is on if all the
flaps are closed 14 open
Function check can be done in the position OPERATION by means of pushing the TEST button.
While the button is pushed, the flap blade is turning into the position FAILURE. Fault function is
indicated by a report "FAILURE". Assembly and connection BKS 24 - 9A can be made by DIN
35 mm panel. It is connected by two 9-pole plug-in connectors.
Nominal voltage AC 24 V 50/60Hz
Power consumption 3,5 W
Dimensioning 5,5 VA
Protection Class III
Degree of protection IP 30
Ambient temperature 0 … + 50 °C
Connection terminal 2 x 1,5 mm

18
Rectangular dampers
Position:
1 Damper body
2 Damper blade
3 Control lever
4 Shutting spring
5 Base plate
6 Initiation lever
7 Starting mechanism
8 Pawl
9 Thermal protective fuse
10 Inspection hole covering
11 Prestressing rosette
12 Terminal switch
13
Electromagnet (Solenoid)
14 Pulse switch SIEM24

19
Position:
1 Damper body
2 Damper blade
3 Control lever
4 Shutting spring
5 Base plate
6 Initiation lever
7 Starting mechanism
8 Pawl
9 Thermal protective fuse
10 Inspection hole covering
11 Prestressing rosette
12 Terminal switch
13 Electromagnet (Solenoid)
14 Pulse switch SIEM24
15 Control mechanism cover
1
Damper body
2
Damper blade
10
Inspection hole covering
16
BAT thermoelectrical starting mechanism
17
Actuating mechanism
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