Unverferth BLU-JET AT4615 User manual
AT4615
Beginning with Serial Number A66640100
Part No. 45006
All Terrain
Injection
Liquid Applicator
AT4615 — Introduction
2
Hardware tightened
Machine lubricated
Safety and operating procedures reviewed
Field adjustment information reviewed
Warranty information reviewed
Foreword
This symbol identifies important safety messages. When you see it, read the message
that follows and be alert to the possibility of personal injury.
Remember, safety instructions stated in this manual are for your protection. Read them
carefully and follow them closely when working around or using this machine.
Read and study this manual completely before attempting to operate this implement. Take this
manual to the field for handy reference when operating, adjusting, or servicing your machine.
When referenced, “Right-Hand” (RH) and “Left-Hand” (LH) side of the machine are determined
by standing behind the machine and facing in the direction of travel.
Pre-Delivery Checklist
The information, specifications, and illustrations in the manual are based on the information avail-
able at the time it was written. Due to continuing improvements in the design and manufacture
of Unverferth products, all specifications and information contained herein are subject to change
without notice.
3
AT4615 — Introduction
Product Information
When ordering parts or when requesting further information or assistance, always give the
following information:
• Machine name
• Model
• Serial number
All products manufactured by Unverferth are warranted to be free from material and
workmanship defects for one full year from time of consumer delivery. Your local dealer
will gladly assist you with any warranty questions.
Please fill out and retain this portion for your records.
Purchase Date _____________Model _________________Serial Number _____________________________
Dealer ____________________________________ City ____________________________________________
Dealer Contact _______________________________ Phone ______________________________________
The Serial Number is
located on the left-hand
side behind the tongue
pull plate.
AT4615 — Introduction
4
Foreword ....................................................................................................................................................... 2
Pre-Operation Checklist ................................................................................................................................ 2
SECTION I
Safety
General Hazard Information .......................................................................................................................1-2
Safety Decals.............................................................................................................................................1-3
Following Safety Instructions.....................................................................................................................1-5
Before Servicing ........................................................................................................................................1-5
Before Operating........................................................................................................................................1-6
During Operation........................................................................................................................................1-6
Before Transporting....................................................................................................................................1-7
During Transport ........................................................................................................................................1-7
Pressurized Oil...........................................................................................................................................1-8
Chemical Hazards ......................................................................................................................................1-8
Clean Water Tank ......................................................................................................................................1-9
Preparing for Emergencies ......................................................................................................................1-10
Wearing Protective Equipment.................................................................................................................1-10
SECTION II
Set Up
General Set Up Information.......................................................................................................................2-2
Unloading Applicator from Shipping Trailer...............................................................................................2-3
Tongue Assembly to Main Frame Assembly ......................................................................................2-3
Main Frame Transportation Wheels ...........................................................................................................2-6
Pump Drive................................................................................................................................................2-7
Coulter Assembly .......................................................................................................................................2-8
Gauge Wheel Assembly .............................................................................................................................2-8
Transport Lighting Assembly......................................................................................................................2-8
Pump Set Up - For Units with Centrifugal Pump....................................................................................2-9
Setting the Pump Pressure (non-PWM Pump)...................................................................................2-9
Rate Orifice Installation ...........................................................................................................................2-10
Overhead Layouts ....................................................................................................................................2-11
TABLE OF CONTENTS
5
AT4615 — Introduction
SECTION III
Operation
Preparing Tractor .......................................................................................................................................3-2
Preparing Applicator...................................................................................................................................3-2
Hardware.............................................................................................................................................3-2
Pivot Pins ...........................................................................................................................................3-2
Hitch ...................................................................................................................................................3-2
Hydraulic System................................................................................................................................3-2
Tires/Wheels........................................................................................................................................3-3
Lubrication ..........................................................................................................................................3-3
Leveling Machine.......................................................................................................................................3-3
Hitching to the Tractor ..............................................................................................................................3-4
Drawbar Hitching................................................................................................................................3-4
Transport Chain ..................................................................................................................................3-5
Hydraulic Connections.........................................................................................................................3-6
Applicator Solution Pump Hydraulics - For Units with Centrifugal Pump Option .....................3-7
Electrical Connection ..........................................................................................................................3-7
Jack Usage................................................................................................................................................3-8
Parked Position...................................................................................................................................3-8
Transport Position ...............................................................................................................................3-8
Transporting ...............................................................................................................................................3-9
Drawbar Connection ...........................................................................................................................3-9
Bottom Fill Valve Operation.....................................................................................................................3-10
Clean Water Tank ....................................................................................................................................3-10
Unfolding Toolbar .....................................................................................................................................3-11
Adjusting Toolbar Flex .............................................................................................................................3-13
Depth Adjustment ....................................................................................................................................3-14
Folding Toolbar.........................................................................................................................................3-15
TABLE OF CONTENTS
AT4615 — Introduction
6
SECTION IV
Maintenance
Applicator Maintenance..............................................................................................................................4-2
Seasonal Storage.......................................................................................................................................4-2
Purging A Hydraulic System......................................................................................................................4-3
Lubrication .................................................................................................................................................4-4
Filters .........................................................................................................................................................4-6
Primary Filter......................................................................................................................................4-6
Secondary Filter..................................................................................................................................4-6
Winterizing .................................................................................................................................................4-7
High-Pressure Coulter Injection System Nozzle Calibration Worksheet ....................................................4-8
Schematics...............................................................................................................................................4-10
Wheel, Hub and Spindle Disassembly and Assembly.............................................................................4-15
Wheels and Tires.....................................................................................................................................4-17
Wheel Nut Torque Requirements......................................................................................................4-17
Tire Pressure ....................................................................................................................................4-18
Tire Warranty ....................................................................................................................................4-18
Complete Torque Chart
Grade 5 ............................................................................................................................................4-19
Grade 8 ............................................................................................................................................4-20
Hydraulic Fittings .....................................................................................................................................4-21
Manifold Layouts......................................................................................................................................4-22
TABLE OF CONTENTS
7
AT4615 — Introduction
SECTION V
Parts
AT4615 Main Frame ................................................................................................................................5-2
Hitch, Transport Chain, Manual Holder and Jack Components ................................................................5-4
Decals ........................................................................................................................................................5-6
Clean Water Tank Components .................................................................................................................5-8
Wheel/Axle, 120” Single, 380/90R46 ........................................................................................................5-9
Hub and Spindle Components.................................................................................................................5-10
Double Tube Toolbar - Center Section & Gull Wing Components .........................................................5-12
Single Tube Toolbar - Center Section & Gull Wing Components...........................................................5-13
Primary Wing Components (Double Tube Toolbar) ..................................................................................5-14
Primary Wing Components (Single Tube Toolbar) ...................................................................................5-16
Secondary Wing Components (Double Tube Toolbar)..............................................................................5-18
Secondary Wing Components (Single Tube Toolbar) ...............................................................................5-20
Third Wing Components (Double Tube Toolbar) ......................................................................................5-22
Wing Extension Components (Single Tube Toolbar) ................................................................................5-24
Coulter Offset Mounting Bracket, 10” x 4” (JAAM2180) .......................................................................5-25
Coulter Offset Mounting Bracket, 15” x 4” (JAAM2721) .......................................................................5-26
Coulter 45° Angled Mounting Bracket (JAAM2436)................................................................................5-27
Coulter Flatback Centered Mounting Bracket (JAAM2821) .....................................................................5-28
Coulter Flatback Centered Mounting Bracket (JAAM2646) .....................................................................5-29
Coulter Flatback Offset Mounting Bracket (JAAM2822)..........................................................................5-30
Offset Mounting Bracket, 45” x 4” (JAAM2737) ....................................................................................5-31
Offset Mounting Bracket, 25” x 4” (JAAM2739) ....................................................................................5-32
Stagger Flatback Spacer (JAAM2740).....................................................................................................5-32
Bolt-On Coulter Bar Assembly (JAAM2908) ............................................................................................5-33
Gauge Wheel Legs RH/LH Pair, Vertical Pin Adjust ................................................................................5-34
Super 1200 Coulter Assembly Components (JAAM2730) .......................................................................5-36
Coulter Arm, Hub & Knee Components (JAM2799)................................................................................5-37
Hub Assembly, 4-Bolt Components (JAP2707)........................................................................................5-38
Coulter Blade (JAP2840)..........................................................................................................................5-39
Narrow Fold Transport Coulter Option (43468) (Double Tube Toolbar)...................................................5-40
Narrow Fold Transport Coulter Option (43679) (Single Tube Toolbar)....................................................5-42
Jetstream Coulter Knife Assembly Components (JAAM3356) .................................................................5-44
Jetstream Liquid Assembly Components; Tee-Jet Check (JAAM3353); Low Rate (JAAM3355).............5-46
Lighting Components - For 15, 20, & 30” Spacing ..............................................................................4-48
Lighting Components - For 18” Spacing................................................................................................4-50
Hitch Hydraulic Components (Double Tube Toolbar) ...............................................................................5-52
Hitch Hydraulic Components (Single Tube Toolbar).................................................................................5-54
Double Tube Toolbar Gull Wing & Relief Valve Hydraulic Components..................................................5-56
Single Tube Toolbar Gull Wing & Relief Valve Hydraulic Components...................................................5-58
Primary Wing Hydraulic Components (Double Tube Toolbar) ..................................................................5-60
Primary Wing Hydraulic Components (Single Tube Toolbar) ...................................................................5-61
Toolbar Lift Hydraulic Components (Double Tube Toolbar) .....................................................................5-62
Toolbar Lift Hydraulic Components (Single Tube Toolbar).......................................................................5-64
Secondary Wing Hydraulic Components (Double Tube Toolbar)..............................................................5-65
Secondary Wing Hydraulic Components (Single Tube Toolbar) ...............................................................5-66
Third Wing Hydraulic Components (Double Tube Toolbar) ......................................................................5-67
TABLE OF CONTENTS
(Continued)
AT4615 — Introduction
8
SECTION V
Parts (continued)
TABLE OF CONTENTS
Single & Double Pump Drive Components .............................................................................................5-68
Pump Drive Package (JPKG00181) .........................................................................................................5-70
40 Tooth Sprocket & Roller Chain Components .....................................................................................5-72
50 Tooth Sprocket & Roller Chain Components .....................................................................................5-73
Bottom Filling Plumbing Components......................................................................................................5-74
ACE 205 Variable Rate Pump .................................................................................................................5-76
Ball Valve Components ............................................................................................................................5-79
Manifold Components ..............................................................................................................................5-80
Manifold Components — Gauge & Mounting Components....................................................................5-82
Manifold Layout—Drive Pump, Fittings & Hoses (Center Section w/Double Tube Frame)....................5-84
Manifold Layout—Drive Pump, Fittings & Hoses (Center Section w/Single Tube Frame) .....................5-86
Manifold Layout — 23 Row Coulter Assembly Fittings and Hoses ......................................................5-88
Manifold Layout — 25 Row Coulter Assembly Fittings and Hoses ......................................................5-90
Controller Components.......................................................................................................... 5-92
1-1
AT4615 — Safety
SECTION I
Safety
General Hazard Information .......................................................................................................................1-2
Safety Decals.............................................................................................................................................1-3
Following Safety Instructions.....................................................................................................................1-5
Before Servicing ........................................................................................................................................1-5
Before Operating........................................................................................................................................1-6
During Operation........................................................................................................................................1-6
Before Transporting....................................................................................................................................1-7
During Transport ........................................................................................................................................1-7
Pressurized Oil...........................................................................................................................................1-8
Chemical Hazards ......................................................................................................................................1-8
Clean Water Tank ......................................................................................................................................1-9
Preparing for Emergencies ......................................................................................................................1-10
Wearing Protective Equipment.................................................................................................................1-10
AT4615 — Safety
1-2
General Hazard Information
No accident-prevention program can be successful without the wholehearted cooperation of
the person who is directly responsible for the operation of the equipment.
A large number of accidents can be prevented only by the operator anticipating the result
before the accident is caused and doing something about it. No power-driven equipment,
whether it be transportation or processing, whether it be on the highway, in the field, or in
the industrial plant, can be safer than the person who is at the controls. If accidents are
to be prevented--and they can be prevented--it will be done by the operators who accept
the full measure of their responsibility.
It is true that the designer, the manufacturer, and the safety engineer can help; and they will
help, but their combined efforts can be wiped out by a single careless act of the operator.
It is said that, “the best kind of a safety device is a careful operator.” We, at Unverferth
Mfg. Co., Inc. ask that you be that kind of operator.
REMEMBER:
THINK SAFETY
A CAREFUL OPERATOR IS THE
BEST INSURANCE AGAINST AN
ACCIDENT!
SIGNAL WORDS
INDICATES AN EXTREMELY HAZARDOUS SITUATION OR ACTION THAT WILL RESULT IN
SERIOUS INJURY OR DEATH.
INDICATES A HAZARDOUS SITUATION OR ACTION THAT COULD RESULT IN SERIOUS IN-
JURY OR DEATH.
INDICATES AN UNSAFE SITUATION OR ACTION THAT MAY RESULT IN PERSONAL INJURY.
Is used for instruction on operating, adjusting, or servicing a machine.
1-3
AT4615 — Safety
Safety Decals
(Continued)
97337
JAP2497
• REPLACE LOST, DAMAGED, PAINTED, OR UNREADABLE DECALS IMMEDIATELY. IF
PARTS THAT HAVE DECALS ARE REPLACED, ALSO MAKE SURE TO INSTALL NEW
DECALS. THESE DECALS INFORM AND REMIND THE OPERATOR WITH OPERATIONAL
INFORMATION AND SAFETY MESSAGES.
95445
97575
97961
9501197
97048
95839
97048
9008715 - Front SIS Decal, 20MPH
9008721 - Front SIS Decal, 30KPH
AT4615 — Safety
1-4
97337 - On
Bottom Of Wings
Safety Decals (continued)
9003127 - Reector “AMBER”
9003126 - Reector “RED”
9003125 - Decal, Fluorescent,
Red-Orange
TA510514
SMV Emblem
9008714 - Rear SIS Decal, 20MPH
9008720 - Rear SIS Decal, 30KPH
JAP2472
CAUTION
To Avoid Pump Damage Do Not
Exceed 450 RPM Pump Speed:
• Maximum field speed 9 mph 18-50 tooth
sprocket ratio
• Maximum field speed 12 mph 18-40 tooth
sprocket ratio AP 2472-2-99
Decal: AP 2472-2-99
Actual Size 3-1/2” x 4-1/2”
Round Corners
FB5000 White Vinyl
The decal needs to be masked
Please Quote Qty. 200
1-5
AT4615 — Safety
• Read and understand this operator’s manual before operating.
• All machinery should be operated only by trained and authorized personnel.
• To prevent machine damage, use only attachments and service parts approved by the
manufacturer.
• Always shut tractor engine off and remove key before servicing.
• Avoid personal attire such as loose tting clothing, shoestrings, drawstrings, pants cuffs,
long hair, etc., that may become entangled in moving parts.
• Do not allow anyone to ride on the implement. Make sure everyone is clear
before operating machine or towing vehicle.
• Never attempt to operate implement unless you are in driver's seat.
Following Safety Instructions
• Avoid working under an implement; however, if it becomes absolutely
unavoidable, make sure the implement is safely blocked.
• Ensure that all applicable safety decals are installed and legible.
• When working around the implement, be careful not to be cut by sharp edges.
• Explosive separation of a tire and rim can cause serious injury or death. Only properly
trained personnel should attempt to service a tire and wheel assembly.
• Add sufcient ballast to tractor to maintain steering and braking control at all times. Do
not exceed tractor’s lift capacity or ballast capacity.
• Hitch applicator to towing vehicle and clear all personnel from the surrounding area
before folding and unfolding wings.
• Check all applicator equipment for leaks. Repair any leaks before beginning or resuming
operation.
• Residual pressure may exist in applicator plumbing even when unit is not in use. Remove
pressure before servicing any plumbing.
Before Servicing
AT4615 — Safety
1-6
• Do not stand between towing vehicle and implement during hitching.
• Always make certain everyone and everything is clear of the machine before beginning
operation.
• Verify that all safety shields are in place and properly secured.
• Ensure that all applicable safety decals are installed and legible.
• When working around the implement, be careful not to be cut by sharp edges.
• Add sufcient ballast to tractor to maintain steering and braking control at all times. Do
not exceed tractor’s lift capacity or ballast capacity.
• This applicator is intended to apply only agricultural chemicals. Attempting to apply other
liquids may cause equipment damage and introduce unexpected personal hazards.
• Hitch applicator to towing vehicle and clear all personnel from the surrounding area
before folding and unfolding wings.
• Residual pressure may exist in applicator plumbing even when unit is not in use. Remove
pressure before servicing any plumbing.
Before Operating
• Regulate speed to eld conditions. Maintain complete control at all times.
• Never service or lubricate equipment when in operation.
• Keep away from overhead power lines. Electrical shock can cause serious injury or
death.
• Use extreme care when operating close to ditches, fences, or on hillsides.
• Do not leave towing vehicle unattended with engine running.
During Operation
1-7
AT4615 — Safety
• Comply with all laws governing highway safety when moving machinery.
• Use transport lights as required by all laws to adequately warn operators of other vehicles.
• Use good judgment when transporting equipment on highways. Regulate speed to road
conditions and maintain complete control.
• Maximum transport speed of this implement should never exceed 20 mph as indicated
on the machine. Maximum transport speed of any combination of implements must not
exceed the lowest specied speed of the implements in combination. Do not exceed
10 mph during off-highway travel.
• Slow down before making sharp turns to avoid tipping. Drive slowly over rough ground
and side slopes.
• It is probable that this implement is taller, wider and longer than the towing vehicle.
Become aware of and avoid all obstacles and hazards in the travel path of the equipment,
such as power lines, ditches, etc.
• Securetransportchainstotowingvehiclebeforetransporting.DONOTtransportwithoutchains.
• Install transport locks before transporting.
• Check for proper function of all available transport lights. Make sure that all reectors
are clean and in place on machine. Make sure that the SMV emblem and SIS decal are
visible to approaching traffic.
• This implement may not be equipped with brakes. Ensure that the towing vehicle has
adequate weight and braking capacity to tow this unit.
Before Transporting
During Transport
AT4615 — Safety
1-8
Pressurized Oil
• Relieve the hydraulic system of all pressure before adjusting or servicing. See hydraulic
power unit manual for procedure to relieve pressure.
• High-pressure uids can penetrate the skin and cause serious injury or
death. Use cardboard or wood to detect leaks in the hydraulic system.
Seek medical treatment immediately if injured by high-pressure uids.
• Hydraulic system must be purged of air before operating to prevent serious injury or
death.
• Do not bend or strike high-pressure lines. Do not install bent or damaged tubes or hoses.
• Repair all oil leaks. Leaks can cause res, personal injury, and environmental damage.
• Route hoses and lines carefully to prevent premature failure due to kinking and rubbing
against other parts. Make sure that all clamps, guards and shields are installed correctly.
• Check hydraulic hoses and tubes carefully. Replace components as necessary if any
of the following conditions are found:
o End fittings damaged, displaced, or leaking.
o Outer covering chafed/cut or wire reinforcing exposed.
o Outer covering ballooning locally.
o Evidence of kinking or crushing of the flexible part of a hose.
Chemical Hazards
• Always wear personal protective equipment when working with or near chemicals. This
equipment includes, but is not limited to: protective eye wear, gloves, shoes, socks,
long-sleeved shirt, and long pants. Additional protection may be required for many types
of chemicals.
• Seek and receive chemical product training prior to using agricultural chemicals.
• Read and understand the entire label of every chemical being applied with this applicator.
• Avoid breathing applicator mist or vapor.
• Wash hands and exposed skin immediately after contact with spray/fertilizer solution and
application equipment.
• Remove clothing immediately if chemicals penetrate clothing and contact skin. Wash
thoroughly and put on clean clothing.
• Dispose of unused chemical in accordance with chemical label directions and local/
national regulations.
1-9
AT4615 — Safety
Clean Water Tank
• A clean water tank is provided as standard equipment. It is equipped with a spigot for
general washing and a hose for emergency eye washing.
• Always keep clean water in tank. Water in clean water tank is not suitable
for human consumption.
• For emergency eyewash, pull hose off of the top fitting and flush affected area.
Clean Water
Tank located at
the rear of the
applicator.
AT4615 — Safety
1-10
• Keep a rst aid kit and properly rated re extinguisher nearby.
• Keep emergency numbers for re, rescue, and poison control personnel
near the phone.
• A clean water tank is provided as standard equipment. It is equipped with a spigot for
general washing and a hose for emergency eye washing.
• Always keep clean water in tank. Water in clean water tank is not suitable for human
consumption.
• For emergency eyewash, pull hose off of top tting and ush affected area.
• Wear clothing and personal protective equipment appropriate
for the job.
• Wear steel-toed shoes when operating.
• Wear hearing protection when exposed to loud noises.
• Do not wear additional hearing impairing devices such as radio headphones, etc.
Preparing for Emergencies
Wearing Protective Equipment
2-1
AT4615 — Set Up
SECTION II
Set Up
General Set Up Information.......................................................................................................................2-2
Unloading Applicator from Shipping Trailer...............................................................................................2-3
Tongue Assembly to Main Frame Assembly ......................................................................................2-3
Main Frame Transportation Wheels ...........................................................................................................2-6
Pump Drive................................................................................................................................................2-7
Coulter Assembly .......................................................................................................................................2-8
Gauge Wheel Assembly .............................................................................................................................2-8
Transport Lighting Assembly......................................................................................................................2-8
Pump Set Up - For Units with Centrifugal Pump....................................................................................2-9
Setting the Pump Pressure (non-PWM Pump)...................................................................................2-9
Rate Orifice Installation ...........................................................................................................................2-10
Overhead Layouts ....................................................................................................................................2-11
AT4615 — Set Up
2-2
General Setup Information
For your safety, and the safety of others, use proper tools and equipment and always use
safe working procedures. Refer to these instructions before starting any work on your machine.
For ease of assembly, install all hardware loosely until assembly is complete and then tighten
according to “Torque Chart” unless otherwise specified.
• READ AND UNDERSTAND SAFETY RULES BEFORE OPERATING OR SERVICING THIS
MACHINE. REVIEW SAFETY SECTION IN THIS MANUAL, IF NECESSARY.
• TIPPING OR MOVEMENT OF THE MACHINE CAN CAUSE SERIOUS INJURY OR DEATH.
BE SURE THE MACHINE IS SECURELY BLOCKED.
• MOVING PARTS CAN CRUSH AND CUT. KEEP AWAY FROM MOVING PARTS.
• KEEP HANDS CLEAR OF PINCH POINT AREAS.
• TIPPING OR MOVEMENT OF THE APPLICATOR CAN CAUSE SERIOUS INJURY OR
DEATH. APPLICATOR MUST BE HITCHED TO THE TRACTOR BEFORE OPERATING.
• FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH. DO NOT WORK UNDER
THE MACHINE AT ANY TIME WHILE BEING HOISTED. THESE ASSEMBLY INSTRUC-
TIONS WILL REQUIRE SAFE LIFTING DEVICES UP TO 8,000 LBS. SPECIFIC LOAD
RATING FOR INDIVIDUAL LOADS WILL BE GIVEN AT THE APPROPRIATE TIME IN THE
INSTRUCTIONS.
• EYE PROTECTION AND OTHER APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT
MUST BE WORN WHILE SERVICING THE IMPLEMENT.
• The procedures for assembling this unit were intended for two or more people.
Table of contents
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