Unverferth BLU-JET Legacy NH3 User manual
Legacy
Beginning with Serial Number A66360100
Part No. J0605010
NH3 Applicator
Legacy — Introduction
2
Hardware tightened
Machine lubricated
Safety and operating procedures reviewed
Field adjustment information reviewed
Warranty information reviewed
Foreword
Pre-Delivery Checklist
The information, specifications, and illustrations in the manual are based on the information avail-
able at the time it was written. Due to continuing improvements in the design and manufacture
of Unverferth products, all specifications and information contained herein are subject to change
without notice.
This symbol identifies important safety messages. When you see it, read the message
that follows and be alert to the possibility of personal injury.
Remember, safety instructions stated in this manual are for your protection. Read them
carefully and follow them closely when working around or using this machine.
Read and study this manual completely before attempting to operate this implement. Take this
manual to the field for handy reference when operating, adjusting, or servicing your machine.
When referenced, “Right-Hand” (RH) and “Left-Hand” (LH) side of the machine are determined
by standing behind the machine and facing in the direction of travel.
3
Legacy — Introduction
Product Information
When ordering parts or when requesting further information or assistance, always give the
following information:
• Machine name
• Model
• Serial number
All products manufactured by Blu-Jet are warranted to be free from material and workmanship
defects for one full year from time of consumer delivery. Your local dealer will gladly assist
you with any warranty questions.
Please fill out and retain this portion for your records.
Purchase Date _____________Model _________________Serial Number _____________________________
Dealer ____________________________________ City ____________________________________________
Dealer Contact _______________________________ Phone ______________________________________
Serial Number
Legacy — Introduction
4
Foreword ....................................................................................................................................................... 2
Pre-Operation Checklist ................................................................................................................................ 2
SECTION I
Safety
General Hazard Information .......................................................................................................................1-2
Safety Decals.............................................................................................................................................1-3
Following Safety Instructions.....................................................................................................................1-6
Before Servicing ........................................................................................................................................1-6
Before Operating........................................................................................................................................1-7
During Operation........................................................................................................................................1-7
Before Transporting....................................................................................................................................1-8
During Transport ........................................................................................................................................1-8
Pressurized Oil...........................................................................................................................................1-9
Chemical Hazzards...................................................................................................................................1-10
Preparing for Emergencies ......................................................................................................................1-10
Wearing Protective Equipment.................................................................................................................1-11
SECTION II
Set Up
Set Up .......................................................................................................................................................2-2
Tongue Assembly to Main Frame Assembly .............................................................................................2-3
Attaching Depth Stop and Routing Hoses ................................................................................................2-5
Nurse Tank Hitch Assembly.......................................................................................................................2-6
Transport Lighting Assembly......................................................................................................................2-7
SMV Assembly ...........................................................................................................................................2-9
Mounting Offset Stagger & Double Extension Brackets .........................................................................2-10
Sealer II Assembly (JAAM2857) - Optional Sealer II Spring Add-On Kit...............................................2-11
Torsion Arm Assembly .............................................................................................................................2-12
Attaching Bearings and Basket to Mounting Arms .........................................................................2-12
Position Basket on Torsion Spring Assembly...................................................................................2-12
Center Basket...................................................................................................................................2-13
Attaching Torsion Arm Assembly to MaxPac Basket Mount Arm....................................................2-13
Attaching Torsion Arm Assembly to 6”x6” Tube (JAAM2630) .........................................................2-14
MaxPac AR700 Assembly ........................................................................................................................2-15
Residue Manager Assembly.....................................................................................................................2-16
Legacy 38’ and 42’ Toolbars..................................................................................................................2-17
Legacy 47’ and 52’ Toolbars..................................................................................................................2-18
Overhead Layouts - Legacy ....................................................................................................................2-19
Overhead Layouts - Legacy SD..............................................................................................................2-33
Raven RCM Guide ...................................................................................................................................2-39
TABLE OF CONTENTS
5
Legacy — Introduction
SECTION III
Operation
Preparing Tractor .......................................................................................................................................3-2
Preparing Applicator...................................................................................................................................3-2
Hardware.............................................................................................................................................3-2
Pivot Pins ...........................................................................................................................................3-2
Hitch ...................................................................................................................................................3-2
Hydraulic System................................................................................................................................3-2
Tires/Wheels........................................................................................................................................3-3
Lubrication ..........................................................................................................................................3-3
Hitching to the Tractor ..............................................................................................................................3-4
Drawbar Hitching................................................................................................................................3-4
Transport Chain ..................................................................................................................................3-5
Hydraulic Connections.........................................................................................................................3-6
Electrical Connection ..........................................................................................................................3-6
Jack Usage................................................................................................................................................3-7
Parked Position...................................................................................................................................3-7
Transport Position ...............................................................................................................................3-7
Transporting ...............................................................................................................................................3-8
Drawbar Connection ...........................................................................................................................3-8
Toolbar Operation.......................................................................................................................................3-9
Leveling Machine................................................................................................................................3-9
Leveling Adjustable Gauge Wheels...................................................................................................3-10
Pin Adjust Gauge Wheels .................................................................................................................3-11
Depth Adjustment .............................................................................................................................3-12
Locking Depth Adjustment Linkage..................................................................................................3-12
Hydraulic System Charging......................................................................................................................3-13
Folding Toolbar.........................................................................................................................................3-14
Nurse Tank Hitch.....................................................................................................................................3-15
Anhydrous Ammonia Operating Instructions ............................................................................................3-16
Checking System ..............................................................................................................................3-16
Connecting Nurse Tank ....................................................................................................................3-16
Disconnecting Nurse Tank ................................................................................................................3-17
Coupler Operations ..................................................................................................................................3-18
Orifice Block Setting................................................................................................................................3-20
Clean Water Tank ....................................................................................................................................3-21
Torsion Arm Basket (Options)..................................................................................................................3-21
SuperShooter (Options) ............................................................................................................................3-22
MaxPac AR700 (Options) .........................................................................................................................3-22
Residue Manager (Options)......................................................................................................................3-22
TABLE OF CONTENTS
Legacy — Introduction
6
SECTION IV
Maintenance
Lubrication .................................................................................................................................................4-2
Legacy Maintenance ..................................................................................................................................4-4
Seasonal Storage................................................................................................................................4-4
Purging A Hydraulic System...............................................................................................................4-5
Schematics.................................................................................................................................................4-6
Wheel, Hub and Spindle Disassembly and Assembly...............................................................................4-8
Wheels and Tires.....................................................................................................................................4-10
Wheel Nut Torque Requirements......................................................................................................4-10
Tire Pressure ....................................................................................................................................4-11
Tire Warranty ....................................................................................................................................4-11
Complete Torque Chart............................................................................................................................4-12
Hydraulic Fittings - Torque and Installation............................................................................................4-14
NH3 Fittings - Torque and Installation....................................................................................................4-15
TABLE OF CONTENTS
7
Legacy — Introduction
SECTION V
Parts
Clean Water Tank Components .................................................................................................................5-2
Hitch, Transport Chain, Manual Holder and Jack.....................................................................................5-4
Depth Control Components........................................................................................................................5-6
Main Frame Components...........................................................................................................................5-8
Primary Wing Components ......................................................................................................................5-10
Secondary 5’8” Wing Components..........................................................................................................5-12
Secondary 3’2” Wing Components..........................................................................................................5-14
Secondary Wing Extension to 50 Ft.......................................................................................................5-16
Straight Extension Kit ..............................................................................................................................5-18
Pin Adjust Gauge Wheel Leg Assembly ..................................................................................................5-19
Dual Wheel Lift with 385/65R22.5 Tires ................................................................................................5-20
Dual Wheel Lift with 295/75R22.5 Tires ................................................................................................5-22
Single Wheel Lift Components ................................................................................................................5-24
Hub and Spindle Components.................................................................................................................5-26
Hub and Spindle Components.................................................................................................................5-27
Hub and Spindle Components.................................................................................................................5-28
Decals ......................................................................................................................................................5-29
Main Frame to Primary Wing Hydraulics................................................................................................5-30
Main Frame Transport Wheel & Depth Control Hydraulics.....................................................................5-32
Wing Gauge Wheel Hydraulics ................................................................................................................5-34
Primary Wing to Secondary Wing Hydraulics .........................................................................................5-35
Secondary Wing Extension Hydraulics (52’ Units ONLY).........................................................................5-36
Coulter Mounting Bracket Components ...................................................................................................5-37
Offset Stagger Bracket & Bracket Extension..........................................................................................5-38
Super 1200 Flex Coulter Hub Assembly Components............................................................................5-40
Super 1200 Flex Coulter & Post Assembly ............................................................................................5-40
Super 1200 Flex Coulter Assembly Components....................................................................................5-41
SealPro II & Blades.................................................................................................................................5-42
DiscCover Sealer......................................................................................................................................5-44
Disc Sealer Spring Add-On Kit Optional .................................................................................................5-46
Sealer Hanger with Blade Mounting .......................................................................................................5-47
Row Clamp w/EdgeBent Shank & Coulter Mount ..................................................................................5-48
Shank Assembly 1 1/4” EdgeBent SCS Less Coulter ............................................................................5-50
Row Clamp, 1 1/4” EdgeBent MaxPac...................................................................................................5-52
MaxPac Basket Mount Arm Components ................................................................................................5-53
MaxPac Mount with EdgeBent Shank Bundle.........................................................................................5-54
Coulter Bracket Extension 9 7/8” Kit .....................................................................................................5-56
Coulter Bracket Extension 16 7/8” Kit ...................................................................................................5-57
Torsion Arm Basket (Short Arms) Components.......................................................................................5-58
Torsion Arm/Rigid Basket Mounting Brackets .........................................................................................5-59
Basket Flat Mount with Hardware ..........................................................................................................5-60
Residue Manager Blade Mounting Assembly ..........................................................................................5-61
StripTill Residue Manager Components...................................................................................................5-62
SuperShooter Hitch Assembly Components .............................................................................................5-64
SuperShooter Hitch, Low Mounting Components ....................................................................................5-66
Auto-Lok SuperShooter Hitch Components..............................................................................................5-67
TABLE OF CONTENTS
(continued)
Legacy — Introduction
8
TABLE OF CONTENTS
SuperShooter III Connection Single 1.25” Plumbing...............................................................................5-68
SuperShooter III Connection Double 1.25” Plumbing..............................................................................5-70
SuperShooter III Components - 1.25” Connection................................................................................5-72
SuperShooter III Single 1 1/4” Assembly ...............................................................................................5-74
SuperShooter III Max Single 1 1/2” Assembly .......................................................................................5-75
SuperShooter III Connection Single 1.5” Plumbing.................................................................................5-76
SuperShooter III Connection Double 1.5” Plumbing................................................................................5-78
SuperShooter III Components - 1.5” Connection..................................................................................5-80
Impellicone and Mounting Hardware - 2 Sec John Blue ......................................................................5-82
Impellicone and Mounting Hardware - 3 Sec John Blue ......................................................................5-84
Impellicone and Mounting Hardware - 4 Sec John Blue ......................................................................5-86
Manifold and Mounting Hardware - 2 Sec Continental .........................................................................5-88
Manifold and Mounting Hardware - 3 Sec Continental .........................................................................5-90
Manifold and Mounting Hardware - 4 Sec Continental .........................................................................5-92
Distribution 2-Section Hoses and Electrical............................................................................................5-94
Distribution 3-Section Hoses and Electrical............................................................................................5-96
Distribution 4-Section Hoses and Electrical............................................................................................5-98
1.5” Flow Control Valve ........................................................................................................................5-100
1.0” Flow Control Valve (Optional)........................................................................................................5-102
Cooler - Vortex ......................................................................................................................................5-104
Cooler - Continental ..............................................................................................................................5-106
ISOBUS Rate Controller .........................................................................................................................5-108
Raven 450 Rate Controller Option ........................................................................................................5-109
Lighting Components .............................................................................................................................5-110
SECTION V
Parts (continued)
1-1
Legacy — Safety
SECTION I
Safety
General Hazard Information .......................................................................................................................1-2
Safety Decals.............................................................................................................................................1-3
Following Safety Instructions.....................................................................................................................1-6
Before Servicing ........................................................................................................................................1-6
Before Operating........................................................................................................................................1-7
During Operation........................................................................................................................................1-7
Before Transporting....................................................................................................................................1-8
During Transport ........................................................................................................................................1-8
Pressurized Oil...........................................................................................................................................1-9
Chemical Hazzards.....................................................................................................................................1-9
Anhydrous Ammonia (NH3) ......................................................................................................................1-10
Clean Water Tank ....................................................................................................................................1-11
Preparing for Emergencies ......................................................................................................................1-11
Wearing Protective Equipment.................................................................................................................1-11
Legacy — Safety
1-2
General Hazard Information
No accident-prevention program can be successful without the wholehearted cooperation of
the person who is directly responsible for the operation of the equipment.
A large number of accidents can be prevented only by the operator anticipating the result
before the accident is caused and doing something about it. No power-driven equipment,
whether it be transportation or processing, whether it be on the highway, in the field, or in
the industrial plant, can be safer than the person who is at the controls. If accidents are
to be prevented--and they can be prevented--it will be done by the operators who accept
the full measure of their responsibility.
It is true that the designer, the manufacturer, and the safety engineer can help; and they will
help, but their combined efforts can be wiped out by a single careless act of the operator.
It is said that, “the best kind of a safety device is a careful operator.” We, at Unverferth
Mfg. Co., Inc. ask that you be that kind of operator.
REMEMBER:
THINK SAFETY
A CAREFUL OPERATOR IS THE
BEST INSURANCE AGAINST AN
ACCIDENT!
SIGNAL WORDS
INDICATES AN EXTREMELY HAZARDOUS SITUATION OR ACTION THAT WILL RESULT IN
SERIOUS INJURY OR DEATH.
INDICATES A HAZARDOUS SITUATION OR ACTION THAT COULD RESULT IN SERIOUS IN-
JURY OR DEATH.
INDICATES AN UNSAFE SITUATION OR ACTION THAT MAY RESULT IN PERSONAL INJURY.
Is used for instruction on operating, adjusting, or servicing a machine.
1-3
Legacy — Safety
• Replace lost, damaged, painted, oR unReadable decals immediately. if
paRts that have decals aRe Replaced, also make suRe to install new
DECALS. THESE DECALS INFORM AND REMIND THE OPERATOR WITH OPERATIONAL
INFORMATION AND SAFETY MESSAGES.
Safety Decals
97961
94094
95445902221
(Continued)
97575
9501197
97048
Legacy — Safety
1-4
(Continued)
Safety Decals (continued)
97337
9003125 - Fluorescent Strip
9003126 - Reflector RED
9003127 - Reflector AMBER
1-5
Legacy — Safety
JAP2973
JAP2974
JAP2227
Safety Decals (continued)
9503899 - 1 1/4” Connection
9503900 - 1 1/2” Connection
Legacy — Safety
1-6
Following Safety Instructions
• Avoid working under an implement; however, if it becomes absolutely
unavoidable, make sure the implement is safely blocked.
• Ensure that all applicable safety decals are installed and legible.
• When working around the implement, be careful not to be cut by sharp edges.
• Explosive separation of a tire and rim can cause serious injury or death. Only properly
trained personnel should attempt to service a tire and wheel assembly.
• Add sufcient ballast to tractor to maintain steering and braking control at all times. Do
not exceed tractor’s lift capacity or ballast capacity.
• Hitch applicator to towing vehicle and clear all personnel from the surrounding area before
folding and unfolding wings.
• Check all applicator equipment for leaks. Repair any leaks before beginning or resuming
operation.
• Residual pressure may exist in applicator plumbing even when unit is not in use. Remove
pressure before servicing any plumbing.
Before Servicing
• Read and understand this operator’s manual before operating.
• All machinery should be operated only by trained and authorized personnel.
• To prevent machine damage, use only attachments and service parts approved by the
manufacturer.
• Always shut tractor engine off and remove key before servicing.
• Avoid personal attire such as loose tting clothing, shoestrings, drawstrings, pants cuffs,
long hair, etc., that may become entangled in moving parts.
• Do not allow anyone to ride on the implement. Make sure everyone is clear
before operating machine or towing vehicle.
• Never attempt to operate implement unless you are in driver's seat.
1-7
Legacy — Safety
• Do not stand between towing vehicle and implement during hitching.
• Always make certain everyone and everything is clear of the machine before beginning
operation.
• Verify that all safety shields are in place and properly secured.
• Ensure that all applicable safety decals are installed and legible.
• When working around the implement, be careful not to be cut by sharp edges.
• Add sufcient ballast to tractor to maintain steering and braking control at all times. Do
not exceed tractor’s lift capacity or ballast capacity.
• Inspect elds for buried utility lines (electric, natural gas, water, etc.). To nd buried lines
in the US or Canada contact 1-888-258-0808, in the US you may also contact 811.
• This applicator is intended to apply only agricultural fertilizers. Attempting to apply other
liquids may cause equipment damage and introduce unexpected personal hazards.
• Hitch applicator to towing vehicle and clear all personnel from the surrounding area before
folding and unfolding wings.
• Residual pressure may exist in applicator plumbing even when unit is not in use. Remove
pressure before servicing any plumbing.
Before Operating
• Regulate speed to eld conditions. Maintain complete control at all times.
• Never service or lubricate equipment when in operation.
• Keep away from overhead power lines. Electrical shock can cause serious injury or death.
• Use extreme care when operating close to ditches, fences, or on hillsides.
• Do not leave towing vehicle unattended with engine running.
During Operation
Legacy — Safety
1-8
• Comply with all laws governing highway safety when moving machinery.
• Use transport lights as required by all laws to adequately warn operators of other vehicles.
• Use good judgment when transporting equipment on highways. Regulate speed to road
conditions and maintain complete control.
• Maximum speed of implement should never exceed 20 mph. Do not exceed 10 mph
during off-highway travel.
• Slow down before making sharp turns to avoid tipping. Drive slowly over rough ground
and side slopes.
• It is probable that this implement is taller, wider and longer than the towing vehicle.
Become aware of and avoid all obstacles and hazards in the travel path of the equipment,
such as power lines, ditches, etc.
• Securetransportchainstotowingvehiclebeforetransporting.DONOTtransportwithoutchains.
• Install transport locks before transporting.
• Check for proper function of all available transport lights. Make sure that all reectors
are clean and in place on machine. Make sure that the SMV emblem and SIS decal are
visible to approaching traffic.
• This implement may not be equipped with brakes. Ensure that the towing vehicle has
adequate weight and braking capacity to tow this unit.
Before Transporting
During Transport
1-9
Legacy — Safety
Pressurized Oil
• Relieve pressure before disconnecting hydraulic lines, loosening any hydraulic ttings or
servicing hydraulic system. See the maintenance section of this manual for the procedure
to relieve pressure.
• High-pressure uids can penetrate the skin and cause serious injury or
death. Use cardboard or wood to detect leaks in the hydraulic system.
Seek medical treatment immediately if injured by high-pressure uids.
• Hydraulic system must be purged of air before operating to prevent serious injury or
death.
• Do not bend or strike high-pressure lines. Do not install bent or damaged tubes or hoses.
• Repair all oil leaks. Leaks can cause res, personal injury, and environmental damage.
• Route hoses and lines carefully to prevent premature failure due to kinking and rubbing
against other parts. Make sure that all clamps, guards and shields are installed correctly.
• Check hydraulic hoses and tubes carefully. Replace components as necessary if any of
the following conditions are found:
o End fittings damaged, displaced, or leaking.
o Outer covering chafed/cut or wire reinforcing exposed.
o Outer covering ballooning locally.
o Evidence of kinking or crushing of the flexible part of a hose.
Chemical Hazards
• Always wear personal protective equipment when working with or near chemicals. This
equipment includes, but is not limited to: protective eye wear, gloves, shoes, socks, long-
sleeved shirt, and long pants. Additional protection may be required for many types of
chemicals.
• Seek and receive chemical product training prior to using agricultural chemicals.
• Read and understand the entire label of every chemical being applied with this sprayer.
• Avoid breathing spray mist or vapor.
• Wash hands and exposed skin immediately after contact with spray/fertilizer solution and
application equipment.
• Remove clothing immediately if chemicals penetrate clothing and contact skin. Wash
thoroughly and put on clean clothing.
• Dispose of unused chemical in accordance with chemical label directions and local/national
regulations.
Legacy — Safety
1-10
• Exposure to anhydrous ammonia (NH3) will cause serious injury or death. Anhydrous
ammonia causes severe burns to the eyes, skin, and respiratory system. Immediately ush
exposed areas with fresh water and seek medical treatment.
• It is important that all personnel understand the properties of anhydrous ammonia, and
that they be thoroughly trained in safe practices for its storage, transferring, transporting,
and otherwise handling. Train all personnel in safe operating practices and take appropriate
actions in the event of a leak or an emergency. Consult proper authorities for anhydrous
ammonia training and documentation.
• Pressure gauges can fail or plug. Do not rely on gauge readings to indicate presence of
anhydrous ammonia in a system. Treat all plumbing sections as if anhydrous ammonia is
present. See [operating/maintenance] section for proper bleeding procedures.
• Liquid anhydrous ammonia trapped in the plumbing can absorb heat from surroundings
and unexpectedly pressurize the system.
• Never unhitch the anhydrous ammonia applicator from the tractor with a nurse tank
attached.
• Always park applicator downwind from the operating station, other personnel, livestock,
and nearby buildings before attempting to connect or disconnect tank hosing.
• Always remain upwind when depressurizing the system.
• Inspect all anhydrous ammonia valves, couplers, hoses, and other plumbing equipment
prior to usage or storage. Repair or replace any component showing wear, damage, or
as required per date stamp and manufacturer’s instructions.
• When coupling a nurse tank and supply hose to the applicator for the rst time, perform
a test turn in both directions with the tank valve closed to verify sufficient slack in the
hose allows free articulation. Do not allow hose to contact the wagon tongue or any
other component during movement.
• In the event of a breakaway coupling device disconnection, inspect the breakaway device
and all supporting structures and plumbing before resetting the coupler. Understand why
the disconnection occurred and take action to limit reoccurrence.
• Immediately evacuate the area in the event of an anhydrous ammonia leak or accidental
release. Prevent others from entering the area of the anhydrous ammonia leak.
• Ensure a readily accessible clean water tank with a minimum of 5 gallons of fresh water
are available for first aid use.
• Always wear personnel protective equipment (PPE) when working with or near anhydrous
ammonia. This equipment includes, but is not limited to:
o Protective gauntlet style gloves impervious to anhydrous ammonia
o Indirect vent chemical splash goggle
o Shoes and socks
o Long sleeved shirt
o Long pants
o A full-face shield is appropriate, but does not replace the need for the chemical
splash goggles.
• Only open a nurse tank valve during application. Do not transport, park,
or leave the applicator unattended with the valve open.
Anhydrous Ammonia (NH3)
1-11
Legacy — Safety
• Keep a rst aid kit and properly rated re extinguisher nearby.
• Keep emergency numbers for re, rescue, and poison control personnel near
the phone.
• A clean water tank is provided as standard equipment. It is equipped with a spigot for
general washing and a hose for emergency eye washing.
• Always keep clean water in tank. Water in clean water tank is not suitable for human
consumption.
• For emergency eyewash, pull hose off of top tting and ush affected area.
• Wear clothing and personal protective equipment appropriate
for the job.
• Wear steel-toed shoes when operating.
• Wear hearing protection when exposed to loud noises.
• Do not wear additional hearing impairing devices such as radio headphones, etc.
Preparing for Emergencies
Wearing Protective Equipment
Clean Water Tank
• A clean water tank is provided as standard equipment. It is equipped with a spigot for
general washing and a hose for emergency eye washing.
• Always keep clean water in tank. Water in clean water tank is not suitable
for human consumption.
• For emergency eyewash, pull hose off of the top fitting and flush affected area.
Legacy — Safety
1-12
Notes
Table of contents
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