Valor Portrait 549 Series User manual

1
4009383-01
(549AFBv2, 549AFPv2)
©2022, Miles Industries Ltd.
Overview
The 549 Cast Arch Fronts are supplied primarily for
insert applications and do not include components for
zero clearance applications.
When using the 549 cast front for zero clearance
applications into combusible framing, a 549ZCK kit is
required.
Note : There are two versions of the 530 heater:
• 530IN/IP, primarily for zero clearance
applications;
• 530INI/IPI, for insert applications ONLY.
The zero clearance version 530IN/IP may also
be installed in insert applications by using a vent
adapter.
The insert version 530INI/IPI however, may not
be used for zero clearance applications.
Note: This kit must be
installed or serviced by a
qualified installer, service
agency or gas supplier.
These instructions are to be
used in conjunction with the
main installation instructions
for the above listed heater
model.
Cast Arch Fronts 549 Series
Approved for use with Valor heater models 530 and 530I insert ONLY
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
DANGER
!
A barrier designed to reduce the risk of burns from the hot
viewing glass is provided with this appliance and must be
installed for the protection of children and other at-risk
individuals.
INSTALLER: Leave this
manual with the appliance.
CONSUMER: Retain this
manual for future reference.
INSTALLATION MANUAL
Portrait

2
Top Bae
Top
Air Deector
Model 530 Heater
(sold separately)
Inner Cast Arch
Hearth Fender
Barrier Screen
Side Mounting Brackets (2)
Outer Cast Arch
Kit Contents
549AFB/Pv2 Windsor Arch
Front (without plate) - for insert
applications
1 Outer cast iron arch
1 Inner cast iron arch fitted with a Barrier
screen
1 Hearth fender, cast iron
2 Side mounting brackets, sheet metal
1 Top baffle, sheet metal
1 Top air deflector, sheet
metal
1 Pack of screws
(Note: The 549 version of
the Windsor Arch Front
[without plate] does not
come with zero clearance
items and is intended for
insert applications only).
549APB Arched Plate
(optional, sold separately)
549 Windsor Arch Front
shown with
549APB Arched Plate
549APB Arched plate
549ZCK Zero Clearance Kit (optional) for
zero clearance applications
1 LH stand off
1 RH stand off
2 spacers
2 insulation pads
(Note: Supplied separately. Used when
installing into combustible framing.)
549APB Arched Plate Black (optional) -
for insert or zero clearance applications

3
31”
34”
38-9/16” (980 mm)
3-11/16”
(94 mm)
38” (965 mm)
Dimensions & Clearances
INSERT APPLICATIONS WITH 530IN/IP OR 530INI/IPI INSERT ENGINES
(549AFBv2 and 549AFPv2)
549 Arches 549 Arches with
optional 549APB Arched Plate
Casting Tolerances
Due to the nature of cast iron, dimensional consistency
may vary from one unit to the next and some variation
in surface finish and flatness is to be expected. We have
done our best to control and make allowance for this;
however some variation is inevitable.

4
7/8”
25-1/4”
‘X’
‘Y’
20”
11-3/4”
530 ZC engine with
556CLA co-linear adaptor
530 insert engine with
standard co-linear vent
530 insert engine with
530CVA co-axial vent adapter
19-1/4”
3/8”
1”
6-1/8”
3/4”
1”
2 x 3” dia.
colinear
vent
2 x 3” dia. colinear
adaptor top or rear
5x3” collar
Max 8” deep
mantle leg
at edge of
protruding arch
Do not put
furniture or
objects
within 36”
of front of
appliance
8-15/16”
Insert dimensions for 3 engine configurations
These dimensions are for non-combustible installations and apply to 549 Arched Cast
Front
Mantel Clearances
‘X’ ‘Y’
1” - 6” 34”
7” - 8” 36”
9” - 12” 38”
12” + 38” + 1” for every
inch beyond 12”

5
Installation (insert)
1. Fit Top Baffle under the top panel of the appliance
case. Secure with 2 thread forming screws. Fit the
top air deflector to the top baffle as shown using
the 2 screws provided.
2. Locate Side Mounting Brackets as shown and
line up the mounting holes in the side of the heater
body. Secure the side brackets to the heater using
the screws provided—2 per side.
3. Secure the Outer Cast Plate to the appliance with
self-tapping screws provided as shown. Tighten the
screws enough to ensure a tight fit between casting
and sheet metal parts.
(It may be necessary to re-drill 1/8” pilot holes for
the self-tapping screws due to misalignment caused
by shifting tolerances with the cast iron arch.)
Note: The weight of the cast plate must not be
carried by the connection to the heater. It must
sit on a hearth or be securely screwed to the
wall.
4. Hang the Inner Cast Arch. Insert the mounting
hooks into the notches in the outer cast plate
as shown. The fit or gap between the inner cast
arch and the outer cast plate may be tightened by
bending the mounting hooks slightly inwards.
3 screws
into
top bae
top bae
4 screws into
mounting
side brackets
mounting
side brackets

6
Do not bend the hooks too far or the inner arch
will be difficult to remove!
If this happens, a screwdriver inserted through the
gap between the back of the inner arch and the
heater should be able to pry the hook away from
the backing plate. Do not hit the hooks with a
hammer as this may break the welds holding
them.
Slide the hearth fender up to the front of the
casting.
Note: It is important that the hearth in front of
heater be flush with the bottom of the heater;
otherwise the hearth fender will not rest at the
proper height.
5. Install the barrier screen by snapping the barrier
screen’s top part to the inner arch. Then slide the
screen up slightly under the hood, snap the bottom
of the barrier to the inner arch and slide the screen
back down so it rests on the cast fender’s upper
edge.
Cleaning
To clean the barrier screen and the matte black cast iron
surfaces use a soft brush. To clean the polished cast iron
surfaces use mild soap and water.
If the barrier becomes damaged, the barrier must
be replaced with the manufacturer’s barrier for this
appliance.
To clean the fireplace glass window, refer to the
owner’s manual supplied with the appliance.
Removing the front unit
1. Remove the barrier screen by pushing it up and
pulling out the bottom then the top.
2. Pull away the hearth fender at the bottom.
3. Unhook the inner cast arch as shown.
Always securely replace the window, the front and the
barrier screen before lighting.
WARNING
DO NOT TOUCH THE BARRIER SCREEN,
CAST FRONT OR GLASS WHILE THEY ARE
HOT! Let the fireplace cool first before
performing any maintenance.
WARNING
FOR YOUR SAFETY, ensure the barrier
screen in installed on the fireplace after
maintenance.

7
ZERO CLEARANCE APPLICATIONS WITH 530 ZC ENGINE ONLY
(549AFBV2/549AFPV2 using 549 ZCK Kit)
Min. 36” to
combustible
materials
4-1/2”
10-7/8”
4”
‘Y’
‘X’
26”
Top
Outlet
Max 8” deep mantle leg
at edge of protruding arch
ZC Stand-os
20”
4”
12-15/16”
Wall
21-1/2”
25-5/16”
10-7/8”
12-15/16”
Mantel
1/2” non-
combustible
board
1/2” non-
combustible
board
Top
outlet
6-5/8”
dia.
1/2” drywall
31”
34-5/16”
36-15/16”
Dimensions & Clearances
Mantel Clearances
‘X’ ‘Y’
1” - 6” 34”
7” - 8” 36”
9” - 12” 38”
12” + 38” + 1” for every
inch beyond 12”
Hearth Requirements
All installations will require a hearth or floor, flush with
the bottom of the heater, to support the weight of the
cast iron plate and to ensure the removable hearth
fender rests at the proper height.
Anon-combustible hearth is not required in front of this
appliance.
Floor Requirements
The 530 heater is approved for installation directly
on any combustible material other than soft flooring
material such as carpet or vinyl.
Mantel Requirements
The Arch Fronts series is designed to be compatible
with combustible mantels provided clearances are
maintained as indicated in the Dimensions and
Clearances, and Framing diagrams below and on the
following pages. The 549 Cast Arch requires non-
combustible cement board on the wall above. Be aware
that although safe, some combustible materials and
finishes at the listed clearances may, over time, discolor,
warp, or show cracks. Care should be taken when
choosing materials—consult your fireplace dealer.
Wall Requirements
The 549 Arched Front requires non-combustible board
applied to the front face of the framing cavity, above the
arch. See drawing on page 8 for minimum extent
of non-combustible board. Combustible wall finishes
up to 1” thickness may be applied over top of the non-
combustible board. Note the cutout in the cement board
is very specific when using 549 arch without backing
plate. Otherwise, the heater with brackets attached will
not move forward enough to meet the back of the cast
arch. If a backing plate is used, the upper corners of the
cut-out can be cut square as the backing plate will cover
the cut-out.
Casting Tolerances
Due to the nature of cast iron, dimensional consistency
may vary from one unit to the next and some variation
in surface finish and flatness is to be expected. We have
done our best to control and make allowance for this;
however some variation is inevitable.

8
Must be nished
hearth height!
Outline of 549
cast arch
Outline of optional
549APB sheet metal
backing plate
1/2” thick, non-combustible
board required to front face of
framing cavity in this minimum
zone above the arch
26-1/4”
16-1/4” 5”5”
6-3/4”
5”
25-1/4”
30-1/4”
37” (minimum height of non-combustible board)
Suggested cutout
in wall nish when
549 arch is used
with no backing
plate
Wall Finish Requirements
Note
When positioning the
heater, the flanges on
the top baffle and side
mounting brackets
will need to be flush
with the finished wall
surface. Position the
heater forward of the
framing to account for
the total finished wall
thickness.
26-1/4”
12-15/16”
37”
Minimum depth.
Some venting
congurations may
require more
Framing
• The framing dimensions for
installation of the 530 heater with
the models 549 Arch Fronts are
shown in the Framing Diagram.
• A non-combustible hearth is not
necessary in front of the 530
heater.
• The 530 is approved for installation
directly on any combustible
material other than soft flooring
material such as carpet or vinyl.
• Any framing construction must
be clear of the standoffs—see
Dimensions & Clearances and
Framing Diagram.
• A hearth or floor, flush with the
bottom of the heater, will be
required to support the removable
hearth fender.

9
Installation (ZC)
Note: this requires the optional 549ZCK kit:
1. Fit Top Baffle under the top panel of the appliance
case. Secure with 2 thread forming screws. Fit the
top air deflector to the top baffle as shown using
the 2 screws provided.
2. Mount Stand-off Spacers. The stand-off spacers
are supplied flat and are left and right handed.
a. Remove the 2 screws near each of the rear top
corners of the appliance and the 2 screws near
the rear top of each side.
b. Bend the spacers as shown.
c. Screw the spacers to the rear of the appliance
using the screws just removed.
d. Bend the side wings of the spacers to align the 2
holes in each spacer with those in the appliance
sides.
549ZCK kit contents
(1) LH stand off
(1) RH stand off
(2) 3” stand offs
(2) insulation pads
WARNING
Failure to install the stand-off spacers
may result in a fire hazard.
e. Secure the spacers using the screws just
removed.
3. Fit Side Spacers to Side Mounting
Brackets as shown. Secure the
spacers to side mounting brackets the
screws provided—2 screws per side.
4. Locate Side Mounting Brackets as
shown and line up the mounting
holes in the side of the heater body.
Secure the side brackets to the heater
using the screws provided—2 per
side.

10
7. Install the engine into the cavity, pulling the plumber
straps through the upper opening in the side
mounting flanges. The engine must be positioned
forward of the framing so the brackets are flush
with the anticipated finished wall surface.
8. Vent and complete gas work. See your Installation
Manual for details. Note: Check and confirm the
clearance between the vent and the header
when positioning the unit forward of the
framing with a top vent outlet.
9. Temporarily screw the unit to the floor. Confirm the
plumber straps are still in the upper cutouts in the
side mounting plates.
10. Complete wall finish (see page 8 for details).
11. Install the outer cast plate onto the mounting side
brackets and top baffle (7 provided self-tapping
screws).
Anticipated
finished wall
surface
5. Place Top Insulation Pad. For top vent outlet
appliances, cut out a circle at the center of the
insulation layers for the vent collar. Place both the
insulation layers on top of the appliance case
inboard of the stand-off spacers.
6. Before installing engine into cavity, install two
lengths of plumbing strap (not included), anchored
to a solid point at the rear of the cavity, at a height
of 16-1/2” from where the base of the unit will sit.
The straps should extend past the front of the cavity
by at least 6”.
WARNING
Failure to install the insulation layers may
result in a fire hazard and voids warranty.
16-1/2”