Vega VEGABAR 66 User manual
Operating Instructions
Submersible pressure transmitter with
CERTEC®measuring cell
VEGABAR 66
Foundation Fieldbus
Document ID: 36740
2
Contents
VEGABAR 66 • Foundation Fieldbus
36740-EN-141001
Contents
1 About this document
1.1 Function ........................................................................................................................... 4
1.2 Target group ..................................................................................................................... 4
1.3 Symbols used................................................................................................................... 4
2 For your safety
2.1 Authorised personnel ....................................................................................................... 5
2.2 Appropriate use................................................................................................................ 5
2.3 Warning about incorrect use............................................................................................. 5
2.4 General safety instructions............................................................................................... 5
2.5 Safety label on the instrument .......................................................................................... 6
2.6 CE conformity................................................................................................................... 6
2.7 Measuring range - permissible process pressure............................................................. 6
2.8 FulllmentofNAMURrecommendations ......................................................................... 6
2.9 Safety instructions for Ex areas ........................................................................................ 6
2.10 Environmental instructions ............................................................................................... 6
3 Product description
3.1 Conguration.................................................................................................................... 7
3.2 Principle of operation........................................................................................................ 9
3.3 Operation ....................................................................................................................... 10
3.4 Packaging, transport and storage................................................................................... 10
3.5 Accessories and replacement parts ............................................................................... 11
4 Mounting
4.1 General instructions ....................................................................................................... 13
4.2 Mounting preparations ................................................................................................... 14
4.3 Mounting steps with straining clamp............................................................................... 16
4.4 Mounting steps with screwed connection....................................................................... 17
4.5 Mountingstepswithlocktting....................................................................................... 18
4.6 Mounting steps with housing and thread........................................................................ 19
4.7 Mounting steps, external housing................................................................................... 19
5 Connecting to power supply
5.1 Preparing the connection ............................................................................................... 21
5.2 Connection procedure.................................................................................................... 22
5.3 Wiring plan, single chamber housing.............................................................................. 24
5.4 Wiring plan, double chamber housing ............................................................................ 25
5.5 Wiring plan, double chamber housing Ex d .................................................................... 27
5.6 Wiring plan - version IP 66/IP 68, 1 bar........................................................................... 28
5.7 Wiring plan, external housing with version IP 68............................................................. 29
5.8 Switch-on phase............................................................................................................. 31
6 Set up with the display and adjustment module PLICSCOM
6.1 Short description ............................................................................................................ 32
6.2 Insert display and adjustment module............................................................................ 32
6.3 Adjustment system......................................................................................................... 33
6.4 Setup steps .................................................................................................................... 34
6.5 Menu schematic............................................................................................................. 42
6.10 Saving the parameter adjustment data........................................................................... 43
7 Set up with PACTware and other adjustment programs
3
Contents
VEGABAR 66 • Foundation Fieldbus
36740-EN-141001
7.1 Connect the PC.............................................................................................................. 44
7.2 Parameter adjustment with PACTware............................................................................ 45
7.3 Parameter adjustment with AMS™................................................................................. 45
7.4 Saving the parameter adjustment data........................................................................... 45
8 Maintenanceandfaultrectication
8.1 Maintenance .................................................................................................................. 46
8.2 Rectify faults................................................................................................................... 46
8.3 Calculation of total deviation (according to DIN 16086).................................................. 47
8.4 Exchanging the electronics module................................................................................ 48
8.5 Software update ............................................................................................................. 49
8.6 How to proceed if a repair is needed.............................................................................. 50
9 Dismount
9.1 Dismounting steps.......................................................................................................... 51
9.2 Disposal ......................................................................................................................... 51
10 Supplement
10.1 Technical data ................................................................................................................ 52
10.2 Information on Foundation Fieldbus ............................................................................... 60
10.3 Dimensions .................................................................................................................... 63
Supplementary documentation
Information:
Supplementary documents appropriate to the ordered version come
withthedelivery.Youcanndthemlistedinchapter"Product descrip-
tion".
Editing status:2014-04-24
4
1 About this document
VEGABAR 66 • Foundation Fieldbus
36740-EN-141001
1 About this document
1.1 Function
This operating instructions manual provides all the information you
need for mounting, connection and setup as well as important instruc-
tionsformaintenanceandfaultrectication.Pleasereadthisinforma-
tion before putting the instrument into operation and keep this manual
accessible in the immediate vicinity of the device.
1.2 Target group
This operating instructions manual is directed to trained specialist
personnel.The contents of this manual should be made available to
these personnel and put into practice by them.
1.3 Symbols used
Information, tip, note
This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunctions can result.
Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
SIL applications
This symbol indicates instructions for functional safety which must be
particularly taken into account for safety-relevant applications.
• List
The dot set in front indicates a list with no implied sequence.
→ Action
This arrow indicates a single action.
1 Sequence of actions
Numbers set in front indicate successive steps in a procedure.
Battery disposal
This symbol indicates special information about the disposal of bat-
teries and accumulators.
5
2 For your safety
VEGABAR 66 • Foundation Fieldbus
36740-EN-141001
2 For your safety
2.1 Authorised personnel
All operations described in this operating instructions manual must
be carried out only by trained specialist personnel authorised by the
plant operator.
During work on and with the device the required personal protective
equipment must always be worn.
2.2 Appropriate use
Model VEGABAR 66 is a pressure transmitter for level and gauge
measurement.
Youcannddetailedinformationabouttheareaofapplicationin
chapter"Product description".
Operational reliability is ensured only if the instrument is properly
usedaccordingtothespecicationsintheoperatinginstructions
manual as well as possible supplementary instructions.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbi-
traryconversionsormodicationsareexplicitlyforbidden.
2.3 Warning about incorrect use
Inappropriate or incorrect use of the instrument can give rise to
application-specichazards,e.g.vesseloverllordamagetosystem
components through incorrect mounting or adjustment.
2.4 General safety instructions
This is a state-of-the-art instrument complying with all prevailing
regulations and guidelines. The instrument must only be operated in a
technicallyawlessandreliablecondition.Theoperatorisresponsible
for the trouble-free operation of the instrument.
During the entire duration of use, the user is obliged to determine the
compliance of the necessary occupational safety measures with the
current valid rules and regulations and also take note of new regula-
tions.
The safety instructions in this operating instructions manual, the na-
tional installation standards as well as the valid safety regulations and
accident prevention rules must be observed by the user.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbi-
traryconversionsormodicationsareexplicitlyforbidden.
The safety approval markings and safety tips on the device must also
be observed.
6
2 For your safety
VEGABAR 66 • Foundation Fieldbus
36740-EN-141001
2.5 Safety label on the instrument
The safety approval markings and safety tips on the device must be
observed.
2.6 CE conformity
ThisdevicefulllsthelegalrequirementsoftheapplicableECguide-
lines.ByattachingtheCEmark,VEGAprovidesaconrmationof
successfultesting.YoucanndtheCEconformitydeclarationinthe
downloadareaof"www.vega.com".
2.7 Measuring range - permissible process
pressure
Due to the application, a measuring cell with a measuring range
higherthanthepermissiblepressurerangeoftheprocessttingmay
have been integrated.The permissible process pressure is stated with
"Processpressure"onthetypelabel,seechapter3.1"Conguration".
For safety reasons, this range must not be exceeded.
2.8 FulllmentofNAMURrecommendations
NAMURistheautomationtechnologyuserassociationintheprocess
industryinGermany.ThepublishedNAMURrecommendationsare
acceptedasthestandardineldinstrumentation.
ThedevicefulllstherequirementsofthefollowingNAMURrecom-
mendations:
• NE 21 – Electromagnetic compatibility of equipment
• NE 43 – Signal level for malfunction information from measuring
transducers
• NE53–Compatibilityofelddevicesanddisplay/adjustment
components
For further information see www.namur.de.
2.9 Safety instructions for Ex areas
PleasenotetheEx-specicsafetyinformationforinstallationandop-
eration in Ex areas. These safety instructions are part of the operating
instructions manual and come with the Ex-approved instruments.
2.10 Environmental instructions
Protection of the environment is one of our most important duties.
That is why we have introduced an environment management system
with the goal of continuously improving company environmental pro-
tection.Theenvironmentmanagementsystemiscertiedaccording
to DIN EN ISO 14001.
Pleasehelpusfulllthisobligationbyobservingtheenvironmental
instructions in this manual:
• Chapter"Packaging, transport and storage"
• Chapter"Disposal"
7
3 Product description
VEGABAR 66 • Foundation Fieldbus
36740-EN-141001
3 Product description
3.1 Conguration
The scope of delivery encompasses:
• VEGABAR 66 pressure transmitter with suspension cable
• Strainingclamp(optionallyavailablewithscrewedtting)
• External electronics
• or VEGABAR 66 pressure transmitter with connection tube
• Documentation
– this operating instructions manual
– Testcerticateforpressuretransmitters
– Exspecicsafetyinstructions(withExversions),ifnecessary
furthercerticates
– Operatinginstructionsmanual27835"Display and adjustment
module PLICSCOM"(optional)
– Supplementaryinstructionsmanual31708"Heating for display
and adjustment module"(optional)
– Supplementaryinstructionsmanual"Plug connector for con-
tinuously measuring sensors"(optional)
VEGABAR 66 with suspension cable consists of the following com-
ponents:
• Transmitter
• Suspension cable
• External housing with electronics, optionally available with plug
connector
VEGABAR 66 with connection tube consists of the following compo-
nents:
• Transmitter
• Connectiontube(optionallyavailablewithlocktting)
• Housing with integrated electronics
Thecomponentsareavailableindierentversions.
Scope of delivery
Constituent parts
8
3 Product description
VEGABAR 66 • Foundation Fieldbus
36740-EN-141001
1
2
3
4
4
5
6
Fig. 1: Example of a VEGABAR 66 with suspension cable (left) and connection
tube (right)
1 Housing with integrated electronics
2 Suspension cable
3 Connection tube
4 Threaded tting
5 Transmitter
6 Protective cap
Thetypelabelcontainsthemostimportantdataforidenticationand
use of the instrument:
Type label
9
3 Product description
VEGABAR 66 • Foundation Fieldbus
36740-EN-141001
2
1
13
10
5
4
3
6
7
8
9
11
12
14
Fig. 2: Layout of the type label (example)
1 Instrument type
2 Product code
3 Approvals
4 Electronics
5 Protection rating
6 Measuring range
7 Process and ambient temperature, process pressure
8 Material, wetted parts
9 Hardware and software version
10 Order number
11 Serial number of the instrument
12 ID numbers, instrument documentation
With the serial number, you can access the delivery data of the instru-
ment via www.vega.com,"VEGA Tools"and"serial number search".
Inadditiontothetypelabeloutside,youcanalsondtheserialnum-
ber on the inside of the instrument.
3.2 Principle of operation
The VEGABAR 66 is a suspension pressure transmitter for level
measurement in wells, basins and atmospherically open vessels.
For use in atmospherically closed vessels under vacuum, the instru-
ment is available with absolute pressure measuring ranges.
Sensor element is the CERTEC®measuring cell with robust, depend-
entontheprocessttingalsofront-ush,abrasion-resistantceramic
diaphragm.The process pressure causes a capacitance change in
the measuring cell via the ceramic diaphragm.This change is con-
verted into an appropriate output signal and outputted as measured
value.
The CERTEC®measuring cell is also equipped with a temperature
sensor. The temperature value can be displayed via the display and
adjustment module as well as processed via the signal output (with
digital versions).
As a standard feature, the CERTEC®measuring cell is equipped with
a lateral, recessed seal.
Instruments with double seal have an additional front seal.
Application area
Functional principle
Seal concept
10
3 Product description
VEGABAR 66 • Foundation Fieldbus
36740-EN-141001
Instrumentswithhygienicttingareequippedwithagap-freeform
seal.
Power is supplied via the H1 Fieldbus. A two-wire cable according to
Fieldbusspecicationservesascarrierofbothpoweranddigitaldata
for multiple sensors. This cable can be operated in two versions:
• via an H1 interface card in the control system and additional power
supply
• via a Linking device with HSE (High speed Ethernet) and addi-
tional power supply according to IEC 61158-2
TheDD(DeviceDescriptions)andCFF(capabilityles)necessary
forplanningandcongurationofyourFF(FoundationFieldbus)com-
munication network are available in the download area of the VEGA
homepage www.vega.comunder"Services - Downloads - Software
- Foundation Fieldbus".Theappropriatecerticatesarealsoavailable
there.ACDwiththeappropriatelesandcerticatescanbeordered
via e-mail under info@de.vega.com or by phone from one of the
VEGAagenciesundertheordernumber"DRIVER.S".
The backlight of the display and adjustment module is powered by the
sensor. Prerequisite is a certain level of operating voltage.
Thedataforpowersupplyarespeciedinchapter"Technical data".
Theoptionalheatingrequiresitsownoperatingvoltage.Youcannd
detailsinthesupplementaryinstructionsmanual"Heating for display
and adjustment module".
This function is generally not available for approved instruments.
3.3 Operation
The instrument can be adjusted with the following adjustment media:
• With the display and adjustment module
• with the suitable VEGA DTM in conjunction with an adjustment
software according to the FDT/DTM standard, e.g. PACTware and
PC
• acongurationtool
3.4 Packaging, transport and storage
Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test
based on ISO 4180.
The packaging of standard instruments consists of environment-
friendly, recyclable cardboard. For special versions, PE foam or PE
foil is also used. Dispose of the packaging material via specialised
recycling companies.
Transport must be carried out in due consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.
Power supply and bus
communication
DD/CFF
Packaging
Transport
11
3 Product description
VEGABAR 66 • Foundation Fieldbus
36740-EN-141001
The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or con-
cealed defects must be appropriately dealt with.
Uptothetimeofinstallation,thepackagesmustbeleftclosedand
stored according to the orientation and storage markings on the
outside.
Unlessotherwiseindicated,thepackagesmustbestoredonlyunder
the following conditions:
• Not in the open
• Dry and dust free
• Not exposed to corrosive media
• Protected against solar radiation
• Avoiding mechanical shock and vibration
• Storageandtransporttemperatureseechapter"Supplement -
Technical data - Ambient conditions"
• Relative humidity 20 … 85 %
3.5 Accessories and replacement parts
The display and adjustment module PLICSCOM is used for measured
value indication, adjustment and diagnosis. It can be inserted into the
sensor and removed at any time.
Youcanndfurtherinformationintheoperatinginstructions"Display
and adjustment module PLICSCOM"(Document-ID27835).
The interface adapter VEGACONNECT 4 enables the connection of
communication-capableinstrumentstotheUSBinterfaceofaPC.For
parameter adjustment of these instruments, an adjustment software
such as PACTware with VEGA-DTM is required.
Youcanndfurtherinformationintheoperatinginstructions"Interface
adapter VEGACONNECT"(Document-ID32628).
VEGADIS 61 is suitable for external measured value indication and
adjustment of plics® sensors. It is connected to the sensor with an up
to 25 m long, four-wire, screened standard cable.
Youcanndfurtherinformationintheoperatinginstructions"VE-
GADIS 61"(Document-ID27720).
Flangesareavailableindierentversionsaccordingtothefollowing
standards: DIN 2501, EN 1092-1, ANSI B 16.5, JIS B 2210-1984,
GOST 12821-80.
Youcanndadditionalinformationinthesupplementaryinstructions
manual"Flanges according to DIN-EN-ASME-JIS"(Document-ID
31088).
The measuring instrument holder is used for wall/tube mounting of
VEGABAR series 80 pressure transmitters and VEGAWELL 52 sub-
mersible pressure transmitters. Supplied reducers enable the adapta-
tiontodierentinstrumentdiameters.Thematerialusedis316L.
Transport inspection
Storage
Storage and transport
temperature
Display and adjustment
module
Interface adapter
External display and
adjustment unit
Flanges
Measuring instrument
holder
12
3 Product description
VEGABAR 66 • Foundation Fieldbus
36740-EN-141001
Youcanndadditionalinformationintheoperatinginstructions
"Mounting accessory pressure"(Document-ID43478).
The protective cover protects the sensor housing against soiling and
intense heat from solar radiation.
Youwillndadditionalinformationinthesupplementaryinstructions
manual"Protective cover"(Document-ID34296).
The electronics module is a replacement part for pressure transmitter
VEGABAR. One version is available for each type of signal output.
Youndfurtherinformationintheoperatinginstructions"Electronics
module VEGABAR series 50 and 60 "(Document-ID30175).
Protective cap
Electronics module
13
4 Mounting
VEGABAR 66 • Foundation Fieldbus
36740-EN-141001
4 Mounting
4.1 General instructions
Make sure that all parts of the instrument coming in direct contact
with the process, especially the sensor element, process seal and
processtting,aresuitablefortheexistingprocessconditions,such
as process pressure, process temperature as well as the chemical
properties of the medium.
Youcanndthespecicationsinchapter"Technical data"andonthe
nameplate.
Select an installation position you can easily reach for mounting and
connectingaswellaslaterretrottingofadisplayandadjustment
module.The housing can be rotated by 330° without the use of any
tools.You can also install the display and adjustment module in four
dierentpositions(eachdisplacedby90°).
Usetherecommendedcables(seechapter"Connecting to power
supply")andtightenthecablegland.
You can give your instrument additional protection against moisture
penetration by leading the connection cable downward in front of the
cableentry.Rainandcondensationwatercanthusdraino.Thisap-
plies mainly to outdoor mounting as well as installation in areas where
high humidity is expected (e.g. through cleaning processes) or on
cooled or heated vessels.
Fig. 3: Measures against moisture penetration
The ventilation of the electronics housing as well as the atmospheric
pressurecompensationforthemeasuringcellarerealisedviaalter
element in the area of the cable gland.
Suitability for the process
conditions
Installation position
Moisture
Ventilation and pressure
compensation
14
4 Mounting
VEGABAR 66 • Foundation Fieldbus
36740-EN-141001
2
1
2
1
2
1
1
2
Fig. 4: Position of the lter element
1 Filter element
2 Blind plug
Caution:
Duetotheltereect,thepressurecompensationistimedelayed.
When opening/closing the housing cover quickly, the measured value
can change for a period of approx. 5 s by up to 15 mbar.
Information:
Makesurethatthelterelementisalwaysfreeofbuildupduring
operation. A high-pressure cleaner may not be used for cleaning.
With instrument versions in protection IP 66/IP 68, 1 bar, the ventila-
tion is realised via the capillaries in the permanently connected cable.
Thelterelementisreplacedbyablindplug.
4.2 Mounting preparations
For the suspension cable version note the following points when
selecting the mounting position:
• Sideways movements of the transmitter can cause measurement
errors
1. Therefore, mount VEGABAR 66 in a calm area or in a suitable
protective tube
• The suspension cable has a capillary for atmospheric pressure
compensation
2. Therefore lead the cable end into a dry space or directly to the
external electronics
Theexternalelectronicsisprovidedwithterminalsandalterelement
for pressure compensation. Keep in mind for all versions:
• The protective cover prevents mechanical damage to the measur-
ing cell. It should only be removed when the sensor is deployed in
extremely polluted water.
15
4 Mounting
VEGABAR 66 • Foundation Fieldbus
36740-EN-141001
Fig. 5: Mounting example: Version with connection tube in an open vessel
Fig. 6: Mounting example: Version with suspension cable in a pump shaft
16
4 Mounting
VEGABAR 66 • Foundation Fieldbus
36740-EN-141001
4.3 Mounting steps with straining clamp
2
3
1
Fig. 7: Straining clamp
1 Suspension cable
2 Suspension opening
3 Clamping jaws
Mount VEGABAR 66 with straining clamp as follows:
1. Hang the straining clamp on a suitable wall hook
2. Lower VEGABAR 66 to the requested height
3. Slide the clamping jaws upward and push the suspension cable
between them
4. Hold the suspension cable, push the clamping jaws downward
andxthemwithalightblow
Disassembly is carried out in reverse order.
17
4 Mounting
VEGABAR 66 • Foundation Fieldbus
36740-EN-141001
4.4 Mounting steps with screwed connection
1
2
3
4
5
6
Fig. 8: Threaded tting
1 Suspension cable
2 Sealing screw
3 Cone bushing
4 Seal cone
5 Threaded tting
6 Seal
Mount VEGABAR 66 with screwed connection as follows:
1. Weld the welded socket into the vessel top
2. Lower VEGABAR 66 to the requested height by means on the
welded socket G1½ or 1½ NPT on the vessel side
3. Shift the suspension cable from below through the opened
threadedtting
4. Slide the sealing cone and the cone sleeve over the suspension
cable, fasten manually with the seal screw
5. Screw the screwed connection into the socket, tighten with
SW 30 and then tighten seal screw with SW 19
How to correct the height:
1. Loosen seal screw with SW 19
2. Slide seal cone and cone sleeve to the requested position on the
cable
3. Fasten the seal screw
Disassembly is carried out in reverse order.
18
4 Mounting
VEGABAR 66 • Foundation Fieldbus
36740-EN-141001
4.5 Mountingstepswithlocktting
1
3
2
4
5
Fig. 9: Lock tting
1 Upper hexagon
2 Fixing screw
3 Washer disk
4 Lower hexagon
5 Fixing screw
MountVEGABAR66withlockttingasfollows:
1. Weld the welded socket G1½ or 1½ NPT to the vessel top
2. Lower VEGABAR 66 through the welded socket.
3. Turnthelockttingonthelowerhexagonintotheweldedsocket.
Usearesistantseal.SpannerwidthSW41,torquemax.80Nm.
4. Adjust the connection tube of VEGABAR 66 to the requested
height and hold it
5. Turn the upper hexagon into the lower hexagon. Spanner width
SW 41, torque max. 80 Nm. VEGABAR 66 is now temporarily hold
by the washer disc.
6. Tightenxingscrews(2)and(5)withanAllenwrenchsize2.5.
Torque max. 7 Nm.
Thexingscrewspresslightlyintotheconnectiontubeandfasten
VEGABAR 66 in this position
19
4 Mounting
VEGABAR 66 • Foundation Fieldbus
36740-EN-141001
4.6 Mounting steps with housing and thread
Fig. 10: Housing and thread
1 Housing
2 Seal
3 Thread
Mount VEGABAR 66 with housing and thread in the following way:
1. Weld the welded socket G1½ or 1½ NPT to the vessel top
2. Insert the transmitter with connection tube or suspension cable
into the opening
3. Turn the thread with seal into the socket and tighten with SW 461)
Warning:
The housing must not be used to screw the instrument in! Applying
tightening force can damage internal parts of the housing.
Mount VEGABAR 66 with housing and thread in the following way:
1. Fasten the mounting bracket at the suitable height on the basin
wall
Information:
We recommend articles from the line of VEGA accessories:
• Mounting bracket of stainless steel, article no. 2.21615
• Counter nut of PP, article no. 2.10371
2. Insert the transmitter with connection tube or suspension cable
into the opening of the mounting bracket and counter nut
3. Fasten counter nut with SW 46 on the thread
Disassembly is carried out in reverse order.
4.7 Mounting steps, external housing
1. Mark the holes according to the following drilling template
2. Depending on the mounting surface, fasten the wall mounting
plate with 4 screws
Mount into the vessel
Mounting into the basin
Wall mounting
1) Seal with resistant material with thread 1½ NPT.
20
4 Mounting
VEGABAR 66 • Foundation Fieldbus
36740-EN-141001
90 mm
(3.54")
R 3,5 mm
(0.14")
3mm
(0.12")
70 mm
(2.76")
8 mm
(0.32")
93 mm
(3.66")
110 mm
(4.33")
Fig. 11: Drilling template - wall mounting plate
Tip:
Mount the wall mounting plate so that the cable entry of the socket
housing points downward.The socket housing can be displaced by
180° to the wall mounting plate.
Warning:
The four screws of the socket housing must only be hand screwed. A
torque > 5 Nm (3.688 lbf ft) can damage the wall mounting plate.
Other manuals for VEGABAR 66
3
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