Vertiv NetSure 710 Series User manual

NetSure™
710 SERIES +24V DC Power System
Installation Manual (IM581127000), Revision U
Specification Number: 581127000
Model Number: 710NPBA

Vertiv |NetSure 710 Series Installation Manual (IM581127000)|Rev. U
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The information contained in this document is subject to change without
notice and may not be suitable for all applications. While every precaution
has been taken to ensure accuracy and completeness herein, Vertiv Group
Corp. assumes no responsibility, and disclaims all liability, for damages
resulting from use of this information or for any errors or omissions. Refer
to other local practices or building codes as applicable for the correct
methods, tools, and materials to be used in performing procedures not
specifically described in this document.
This document may contain confidential and/or proprietary information of
Vertiv Group Corp., and its receipt or possession does not convey any right
to reproduce, disclose its contents, or to manufacture or sell anything that
it may describe. Reproduction, disclosure, or use without specific
authorization from Vertiv Group Corp. is strictly prohibited.
Vertiv and the Vertiv logo are trademarks or registered trademarks of
Vertiv Group Corp. All other names and logos referred to are trade names,
trademarks or registered trademarks of their respective owners.
© 2019 Vertiv Group Corp. All rights reserved.

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TABLE OF CONTENTS
Admonishments Used in this Document............................................................5
Important Safety Instructions ..............................................................................6
General Safety ..........................................................................................................................................................6
Voltages.......................................................................................................................................................................... 6
AC Input Voltages........................................................................................................................................................6
DC Output and Battery Voltages ..................................................................................................................6
Battery ...............................................................................................................................................................................7
Personal Protective Equipment (PPE)............................................................................................. 8
Hazardous Voltage.............................................................................................................................................. 8
Handling Equipment Containing Static Sensitive Components............................. 8
Maintenance and Replacement Procedures.............................................................................. 8
Static Warning...........................................................................................................9
Customer Documentation Package....................................................................11
Installation Acceptance Checklist......................................................................11
Installing the System............................................................................................. 13
General Requirements....................................................................................................................................13
Securing the Relay Rack to the Floor..............................................................................................14
Mounting System Components in an Equipment Rack................................................18
Mounting the Distribution Cabinet with Module Mounting Assembly...................18
Installing a 581127000 List 93 Battery Tray .....................................................................................21
Installing Optional Battery Busbar Extension Kit, Part No. 562364.................. 25
Installing Optional Lug Adapter Busbar Kits, Part Nos. 534449 and
514714..............................................................................................................................................................................27
Installing Optional Lug Adapter Busbar Kit, Part No. 562888 ...............................29
Installing Circuit Breakers and Fuses.............................................................................................. 31
Setting Jumpers and Switch Options.............................................................. 44
Circuit Card Locations...................................................................................................................................44
Jumpers on System Interface Circuit Card..............................................................................45
Switch Settings on IB2 Interface Board........................................................................................47
Switch Setting on Optional EIB Interface Board..................................................................47
Switch Setting on SM-DU+.......................................................................................................................50
Making Electrical Connections.......................................................................... 52
Important Safety Instructions ................................................................................................................ 52
Wiring Considerations.................................................................................................................................... 52
Relay Rack Grounding Connection (Frame Ground) .....................................................53
Central Office Ground Connection ...................................................................................................53
AC Input and AC Input Equipment Grounding Connections .................................55
External Alarm, Reference, Monitoring, and Control Connections ...................68
Circuit Card Locations......................................................................................................................................... 68
System Interface Circuit Card...................................................................................................................... 69
IB2 (Controller Interface Board) Connections (if required)...............................................71

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Optional EIB (Controller Extended Interface Board) Connections (if
required).............................................................................................................................................................................76
Optional SM-DU+ and Shunt Interface Board...............................................................................82
Connecting a Device or System to the Controller’s CAN Bus....................................... 84
Controller Ethernet Connection (if required).........................................................................85
Control Bus Connections between Controller and Module Mounting
Shelves......................................................................................................................................................................... 90
Connecting Converter Output Cables 581127000 List 60........................................92
Load Connections..............................................................................................................................................95
Recommended Torques.................................................................................................................................... 95
Load Connections to Single Voltage Distribution Panels................................................. 96
Load Connections to Dual Voltage Distribution Panels ....................................................101
Load Connections to Return Bar.............................................................................................................106
Load Connections to Bulk Output Panel.........................................................................................106
Load Connections to GMT Distribution Fuse Block.............................................................107
Battery Connections.....................................................................................................................................108
Important Safety Instructions.....................................................................................................................108
Recommended Torques..................................................................................................................................108
Battery Connections to Optional Battery Disconnect Distribution
Panels.................................................................................................................................................................................108
Battery Connections to Distribution Cabinet Battery Busbars ................................... 112
Battery Connections to Optional Battery Busbar Extension Kit P/N
562364............................................................................................................................................................................... 114
Battery Connections to Optional Battery Landing Busbar Kit P/N
553584................................................................................................................................................................................ 115
Battery Connections to Optional Battery Landing Busbar Kit P/N
555478................................................................................................................................................................................ 116
Installing and Connecting Batteries in List 93 Battery Tray (if
furnished) ..................................................................................................................................................................117
Installing the Rectifier and DC-DC Converter Modules.............................125
Initially Starting, Configuring, and Checking System Operation............ 127
Initial Startup Preparation........................................................................................................................ 127
Initially Starting the System................................................................................................................... 127
ACU+ Controller Procedure................................................................................................................... 127
NCU Controller Procedure......................................................................................................................134
Checking System Status...........................................................................................................................139
Final Steps ..............................................................................................................................................................140

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ADMONISHMENTS USED IN THIS DOCUMENT
DANGER!
Warns of a hazard the reader will be exposed to that will likely result
in death or serious injury if not avoided. (ANSI, OSHA)
WARNING!
Warns of a potential hazard the reader may be exposed to that could
result in
death or serious injury if not avoided. This admonition is not used for situations that pose a
risk only to equipment, software, data, or service. (ANSI)
CAUTION!
Warns of a potential hazard the reader may be exposed to that could
result in minor or moderate injury if not avoided. (ANSI, OSHA) This admonition is not
used for situations that pose a risk only to equipment, data, or service, even if such use
appears to be permitted in some of the applicable standards. (OSHA)
ALERT
! Alerts the reader to an action that must be avoided in order to protect
equipment, software, data, or service. (ISO)
ALERT
! Alerts the reader to an action that must be performed in order to prevent
equipment damage, software corruption, data loss, or service interruption. (ISO)
FIRE SAFETY
! Informs the reader of fire safety information, reminders, precautions,
or
policies, or of the locations of fire-fighting and fire-safety equipment. (ISO)
SAFETY
! Informs the reader of general safety information, reminders, precautions, or
policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OS
HA)

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IMPORTANT SAFETY INSTRUCTIONS
General Safety
DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES.
Performing the following procedures may expose you to hazards. These procedures should be
performed by qualified technicians familiar with the hazards associated with this type of equipment.
These hazards may include shock, energy, and/or burns. To avoid these hazards:
a) The tasks should be performed in the order indicated.
b) Remove watches, rings, and other metal objects.
c) Prior to contacting any uninsulated surface or termination, use a voltmeter to verify that no voltage
or the expected voltage is present. Check for voltage with both AC and DC voltmeters prior to
making contact.
d) Wear eye protection.
e) Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for
the work to be performed.
Voltages
AC Input Voltages
DANGER! This system operates from AC input voltage capable of producing fatal electrical shock. AC
input power must be completely disconnected from the branch circuits wiring used to provide power to
the system before any AC electrical connections are made. Follow local lockout/tagout procedures to
ensure upstream branch circuit breakers remain de-energized during installation. DO NOT apply AC
input power to the system until all electrical connections have been completed and checked.
DC Output and Battery Voltages
DANGER! This system produces DC power and may have a battery source connected to it. Although
the DC voltage is not hazardously high, the rectifiers and/or battery can deliver large amounts of current.
Exercise extreme caution not to inadvertently contact or have any tool inadvertently contact an output
terminal or battery terminal or exposed wire connected to an output terminal or battery terminal.
NEVER allow a metal object, such as a tool, to contact more than one termination or battery terminal at a
time, or to simultaneously contact a termination or battery terminal and a grounded object. Even a
momentary short circuit can cause sparking, explosion, and injury.
DANGER! Follow local lockout/tagout procedures to ensure DC branch circuit protection devices
remain de-energized during installation at loads, as required.

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Battery
Refer to the battery manufacturer documentation for specific battery safety instructions. The following are
general guidelines.
WARNING! Correct polarity must be observed when connecting battery leads.
WARNING! Special safety precautions are required for procedures involving handling, installing, and
servicing batteries. Observe all battery safety precautions in this manual and in the battery instruction
manual. These precautions should be followed implicitly at all times.
WARNING! A battery can present a risk of electrical shock and high short circuit current. Servicing of
batteries should be performed or supervised only by properly trained and qualified personnel
knowledgeable about batteries and the required precautions.
The following precautions should be observed when working on batteries:
•Remove watches, rings, and other metal objects.
•Eye protection should be worn to prevent injury from accidental electrical arcs.
•Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for
the work to be performed. Ensure that wrenches with more than one working end have only one
end exposed.
•Do not lay tools or metal parts on top of batteries.
•Disconnect charging source prior to connecting or disconnecting battery terminals.
•Risk of explosion if battery is replaced with an incorrect type or if polarity is reversed.
Recommended to replace batteries with the same manufacturer and type, or equivalent.
•Dispose of used batteries according to the instructions provided with the batteries. Do not dispose
of batteries in a fire. They may explode.
•ALWAYS FOLLOW THE BATTERY MANUFACTURER’S RECOMMENDATIONS AND SAFETY
INSTRUCTIONS.
DANGER! This equipment may be used in conjunction with lead-acid batteries. Working near lead-acid
batteries is dangerous!
In addition to the hazard of electric shock, gas produced by batteries can be explosive and sulfuric acid
can cause severe burns.
•Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes, and is toxic.
•Batteries contain sulfuric acid.
•Batteries generate explosive gases during normal operation. Systems containing batteries should
never be installed in an airtight room or space. Only install in a ventilated environment.
•Batteries are an energy source that can produce high amounts of electrical current.

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FOR THESE REASONS, IT IS OF CRITICAL IMPORTANCE THAT YOU READ THESE INSTRUCTIONS
AND FOLLOW THEM EXACTLY.
WHEN WORKING WITH LEAD-ACID BATTERIES:
•Follow the recommended PPE requirements per the SDS for the battery to be used.
•If battery acid enters your eye, immediately flush your eye with running cold water for at least 15
minutes. Get medical attention immediately.
•If battery acid contacts skin or clothing, wash immediately with soap and water.
ALERT! Performing maintenance and/or troubleshooting procedures may interrupt power to the loads,
if battery reserve is not sufficient.
Personal Protective Equipment (PPE)
DANGER! ARC FLASH AND SHOCK HAZARD.
Appropriate PPE and tools required when working on this equipment. An appropriate flash protection
boundary analysis should be done determine the “hazard/risk” category, and to select proper PPE.
This product is intended only for installation in a Restricted Access Location.
Only authorized and properly trained personnel should be allowed to install, inspect, operate, or maintain
the equipment.
Do not work on LIVE parts. If required to work or operate live parts, obtain appropriate Energized Work
Permits as required by the local authority, per NFPA 70E “Standard for Electrical Safety in the
Workplace”.
Hazardous Voltage
DANGER! HAZARD OF ELECTRICAL SHOCK.
More than one disconnect may be required to de-energize the system before servicing.
Handling Equipment Containing Static Sensitive Components
ALERT! Installation or removal of equipment containing static sensitive components requires careful
handling. Before handling any equipment containing static sensitive components, read and follow the
instructions contained on the Static Warning Page.
Maintenance and Replacement Procedures
CAUTION! When performing any step in procedures that requires removal or installation of hardware,
use caution to ensure no hardware is dropped and left inside the unit; otherwise service interruption or
equipment damage may occur.
NOTE! When performing any step in procedures that requires removal of existing hardware, retain all
hardware for use in subsequent steps, unless otherwise directed.

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STATIC WARNING
This equipment contains static sensitive components. The warnings listed below must be observed to
prevent damage to these components. Disregarding any of these warnings may result in personal injury
or damage to the equipment.
1. Strictly adhere to the procedures provided in this document.
2. Before touching any equipment containing static sensitive components, discharge all static
electricity from yourself by wearing a wrist strap grounded through a one megohm resistor. Some
wrist straps have a built-in one megohm resistor; no external resistor is necessary. Read and follow
wrist strap manufacturer’s instructions outlining use of a specific wrist strap.
3. Do not touch traces or components on equipment containing static sensitive components.Handle
equipment containing static sensitive components only by the edges that do not have connector
pads.
4. After removing equipment containing static sensitive components, place the equipment only on
conductive or anti-static material such as conductive foam, conductive plastic, or aluminum foil. Do
not use ordinary Styrofoam™or ordinary plastic.
5. Store and ship equipment containing static sensitive components only in static shielding containers.
6. If necessary to repair equipment containing static sensitive components, wear an appropriately
grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use
grounded test equipment.

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CUSTOMER DOCUMENTATION PACKAGE
This document (IM581127000) provides Installation Instructions for NetSure™ +24 VDC Power System Model
710NPBA, Spec. No. 581127000.
The complete Customer Documentation Package consists of…
NetSure™+24 VDC Power System Installation Manual
•Power System Installation Instructions: IM581127000
NetSure™ACU+ Controller User Manual
•ACU+ Controller User Instructions: UM1M820BNA
NetSure™NCU Controller User Manual
•NCU Controller User Instructions: UM1M830BNA
USB Drive with All Customer Documentation
•Power System Quick Start Guide: QS581127000
•Power System Installation Instructions: IM581127000
•Power System User Instructions: UM581127000
•ACU+ Controller User Instructions: UM1M820BNA
•NCU Controller User Instructions: UM1M830BNA
•Power System “System Application Guide”: SAG581127000
•Module Mounting Shelf Power Data Sheet: PD588705200 (PD588705201, PD588705202, PD588705203,
PD588705204)
•Rectifier Instructions: UM1R243000
•Converter Instructions: UM1C24481500
•NCU Controller 2nd Ethernet Port Add-On Kit Instructions: IM559252
•NCU Controller 2nd Ethernet Port Retrofit Kit Instructions: IM559251
•Engineering Drawings
•Also provided on the USB drive is a controller configuration drawing and the controller configuration
files loaded into the controller as shipped.
INSTALLATION ACCEPTANCE CHECKLIST
Provided in this section is an Installation Acceptance Checklist. This checklist helps ensure proper installation
and initial operation of the system. As the procedures presented in this document are completed, check the
appropriate box on this list. If the procedure is not required to be performed for your installation site, also
check the box in this list to indicate that the procedure was read. When installation is done, ensure that each
block in this list has been checked. Some of these procedures may have been factory performed for you.

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NOTE! The system is not powered up until the end of this checklist.
NOTE! Some of these procedures may have been performed at the factory for you.
Installing the System
Relay Rack Secured to Floor
System Components Mounted in Relay Rack (if required)
Optional Lug Adapter Busbar Kits Installed
Circuit Breakers Installed
Fuses Installed
Setting Jumper and Switch Options
Jumpers on System Interface Circuit Card Set
Factory Switch Setting on IB2 Interface Board Verified
Factory Switch Setting on Optional EIB Interface Board Verified
Factory Switch Setting on Optional SM-DU+ Verified
Making Electrical Connections
Relay Rack Grounding Connection (Frame Ground) Made
Central Office Ground Connection Made
AC Input and AC Input Equipment Grounding Connections Made
External Alarm, Reference, Monitoring, and Control Connections Made
Ethernet Connection Made (if required)
Load Connections Made
Battery Connections Made
a) Batteries Installed and Connected in an optional Battery Tray (if furnished)
b) Optional Battery Tray Front Battery Covers Installed (if furnished)
c) Optional Battery Tray Circuit Breaker Guards Installed (if furnished)
Installing the Modules and Initially Starting the System
Rectifier and Converter Modules Installed
System Started, Configured, and Checked

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INSTALLING THE SYSTEM
General Requirements
•This product is intended only for installation in a restricted access location on or above a non-
combustible surface.
•This product must be located in a controlled environment with access to Crafts persons only.
•This product is intended for installation in network telecommunication facilities (CO, vault, hut, or other
environmentally controlled electronic equipment enclosure).
•This product is intended for connection to the common bonding network in a network
telecommunication facility (CO, vault, hut, or other environmentally controlled electronic equipment
enclosure).
•The DC return connection to this system can remain isolated from system frame and chassis (DC-I).
•This system is suitable for installation as part of the Common Bonding Network (CBN).
•The installer should be familiar with the installation requirements and techniques to be used in securing
the relay rack to the floor.
•Rectifier, converter, and mounting shelf ventilating openings must not be blocked and temperature of air
entering rectifiers and converters must not exceed rated operating ambient temperature range found in
SAG581127000.
•Clearance requirements are:
a) Recommended minimum aisle space clearance for the front of each bay is 2' 6".
b) Recommended minimum aisle space clearance for the rear of each bay is 2’ 0” for any of the
following conditions:
Addition of a module mounting assembly in the field.
Making input connections to a field expansion module mounting assembly.
For all other conditions, recommended minimum aisle space clearance for the rear of the relay rack is
that which is specified for proper module mounting assembly ventilation. Refer to Module Mounting
Assembly Power Data Sheet PD588705200 (PD588705201, PD588705202, PD588705203,
PD588705204) for ventilation spacing requirements.
NOTE! Minimum spacing specified for ventilation may not permit replacement of certain components
such as busbars or module mounting shelves.

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Securing the Relay Rack to the Floor
All equipment cabinets are factory mounted to the relay rack(s) or shipping brackets specified when ordered.
Secure the relay rack to the floor per site requirements. Refer to “General Requirements” on page 13.
Ventilation Requirements
Refer to the “General Requirements” on page 13.
Relay Rack Floor Mounting Dimensions
Refer to Figure 1for relay rack floor mounting dimensions.

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Figure 1: Relay Rack Floor Mounting Dimensions (cont’d on next page)

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Figure 1: Relay Rack Floor Mounting Dimensions (cont’d from previous page, cont’d on next page)

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Figure 1: Relay Rack Floor Mounting Dimensions (cont’d from previous page)

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Mounting System Components in an Equipment Rack
NOTE! If the power system was ordered in a relay rack, these procedures have been performed at the
factory.
This power system is designed to mount in a standard 23” relay rack having 1” or 1-3/4” multiple drillings. Refer
to System Application Guide SAG581127000 for overall dimensions and a list of available relay racks.
Mounting the Distribution Cabinet with Module Mounting Assembly
NOTE! The distribution cabinet is factory connected to the module mounting assembly. The
distribution cabinet with module mounting assembly is mounted as a complete assembly.
The distribution cabinet with module mounting assembly must be the top-most component in the rack.
Perform the following steps to mount the distribution cabinet with module mounting assembly.
DANGER! The relay rack must be securely anchored to the floor before the distribution cabinet with
module mounting assembly is installed.
DANGER! The distribution cabinet with module mounting assembly is heavy. Use a hoist, battery lift, or
other appropriate lifting device to raise and support the assembly during the installation. Take
appropriate precautions to avoid injury.
Procedure
1. Remove the distribution cabinet with module mounting assembly from its shipping brackets. Position
the assembly in the equipment rack. Note that part of the AC wireways will have to be temporarily
removed from the distribution cabinet to access the mounting hardware.
NOTE! Install the ground washers so the teeth dig into the paint on the mounting angles. Torque all
screws to 65 in-lbs.
2. Mount the distribution cabinet to the relay rack using the following hardware. Refer to Figure 2.
a) 1-Row Cabinet: Install (8) 12-24 x 3/4" hex head thread-forming screws (P/N 218710600) and (8)
No. 12 ground washers (P/N 215640600).
b) 2-Row Cabinet: Install (10) 12-24 x 3/4" hex head thread-forming screws (P/N 218710600) and (10)
No. 12 ground washers (P/N 215640600).
c) 3-Row Cabinet: Install (12) 12-24 x 3/4" hex head thread-forming screws (P/N 218710600) and (12)
No. 12 ground washers (P/N 215640600).
d) 4-Row Cabinet: Install (16) 12-24 x 3/4" hex head thread-forming screws (P/N 218710600) and (16)
No. 12 ground washers (P/N 215640600).
3. Mount the module mounting assembly to the relay rack using hardware as shown Figure 3.

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Figure 2: Distribution Cabinet Mounting Hardware View
3-ROW CABINET 4-ROW CABINET
1-ROW CABINET 2-ROW CABINET
Mounting Hardware,
4 Places per Side
Mounting Hardware,
6 Places per Side
Mounting Hardware,
8 Places per Side
Mounting Hardware,
5 Places per Side
MOUNTING HARDWARE
12-24 X 1/2" THREAD FORMING HEX HEAD SCREW
NO. 12 GROUND WASHER
Module Mounting Shelf Assembly not shown for clarity only.

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Figure 3: Module Mounting Assembly Mounting Hardware View
12-24 x 1/2" Thread Forming
Hex Head Screw
(588705201, 2 per side)
(588705202, 3 per side)
(588705203, 4 per side)
(588705204, 5 per side)
(Torque to 65 in-lbs)
No. 10/12 Ground Washer
(588705201, 2 per side)
(588705202, 3 per side)
(588705203, 4 per side)
(588705204, 5 per side)
Front View
Secure the Module Mounting
Shelf to the relay rack.