Viessmann Vitocom 100 Quick guide

VIESMANN
Installation and service
instructions
for contractors
Vitocom 100
Type GSM
Remote monitoring and control of heating systems
For applicability, see the last page
VITOCOM 100
5592 950 GB 8/2007 Please keep safe.

Please follow these safety instructions closely to prevent accidents and
material losses.
Safety instructions explained
Danger
This symbol warns against the
risk of injury.
!Please note
This symbol warns against the
risk of material losses and
environmental pollution.
Note
Details identified by the word "Note"
contain additional information.
Target group
These instructions are exclusively
designed for qualified personnel.
&Work on gas equipment must only
be carried out by a qualified gas fit-
ter.
&Work on electrical equipment must
only be carried out by a qualified
electrician.
&The system must be commissioned
by the system installer or a qualified
person authorised by the installer.
Regulations
Observe the following when working
on this system
&all legal instructions regarding the
prevention of accidents,
&all legal instructions regarding
environmental protection,
&the Code of Practice of relevant
trade associations,
&all current safety regulations as
defined by DIN, EN, DVGW, TRGI,
TRF, VDE and all locally applicable
standards.
If you smell gas
Danger
Escaping gas can lead to
explosions which may result in
serious injury.
&Never smoke. Prevent naked
flames and sparks. Never
switch lights or electrical
appliances ON or OFF.
&Close the gas shut-off valve.
&Open windows and doors.
&Remove all people from the
danger zone.
&Notify your gas or electricity
supplier from outside the
building.
&Shut off the electricity supply
to the building from a safe
place (outside the building).
If you smell flue gas
Danger
Flue gas can lead to life-threa-
tening poisoning.
&Shut down the heating sys-
tem.
&Ventilate the boiler room.
&Close all doors leading to the
living space.
Safety instructions
2
Safety instructions
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Working on the system
&When using gas as fuel, also close
the main gas shut-off valve and
safeguard against unauthorised
reopening.
&Isolate the system from the power
supply and check that it is no longer
'live', e.g. by removing a separate
fuse or by means of a main isolator.
&Safeguard the system against
unauthorised reconnection.
!Please note
Electronic modules can be
damaged by electro-static dis-
charges.
Touch earthed objects, such as
heating or water pipes, to dis-
charge static loads.
Repair work
!Please note
Repairing components which
fulfil a safety function can com-
promise the safe operation of
your heating system.
Replace faulty components
only with original Viessmann
spare parts.
Ancillary components, spare and
wearing parts
!Please note
Spare and wearing parts which
have not been tested together
with the heating system can
compromise its function. Instal-
ling non-authorised compo-
nents and non-approved
modifications/conversion can
compromise safety and may
invalidate our warranty.
For replacements, use only ori-
ginal spare parts from
Viessmann or those which are
approved by Viessmann.
Safety instructions (cont.)
3
Safety instructions
5592 950 GB

Installation instructions
Preparing for installation
Functions ................................................................................................... 5
Selecting a SIM card................................................................................... 7
Application ................................................................................................. 8
Installation sequence
Installing the Vitocom 100 ........................................................................... 9
Summary of electrical connections.............................................................. 11
Connecting the Vitocom 100 ....................................................................... 15
Connecting additional signals ..................................................................... 18
Power supply.............................................................................................. 20
Service instructions
Commissioning
Requirements ............................................................................................. 22
PIN code .................................................................................................... 23
Inserting a SIM card.................................................................................... 24
Automatic dialling into the GSM mobile phone network ................................ 26
Entering SMS ............................................................................................. 26
Configuration
SMS commands with examples................................................................... 30
Special instructions on transmitting SMS..................................................... 36
Credit monitoring
SIM card validity ......................................................................................... 37
LED indicators
LED descriptions ........................................................................................ 38
Signal strength (reception quality)............................................................... 38
SMS transmission indication ....................................................................... 38
Troubleshooting
Interpreting the LED flashing patterns ......................................................... 39
Fault messages .......................................................................................... 39
Specification............................................................................................. 41
Certificates
Declaration of conformity ............................................................................ 42
Index
4
Index
5592 950 GB

Overview
For your safety:
Danger
The radio signals of the
Vitocom 100 may interfere with
pacemakers, defibrillators and
hearing aids (like a mobile tele-
phone).
If devices like this are used,
please avoid the immediate
vicinity of the Vitocom 100 if it
is ready for operation.
!Please note
The Vitocom transfers exclu-
sively faults of connected
Viessmann control units and of
the components connected to
its inputs.
Conditions for fault messages:
&The Viessmann control units
and the Vitocom must be
configured correctly.
&The Vitocom message paths
must be established.
&The heating system and the
functionality of the message
facilities must be checked in
regular intervals.
For a further improvement of the
operational reliability of the heating
system, we recommend to allow for
supplementary measures, e.g. for
frost protection or for monitoring water
damage.
Technical guide "Data commu-
nication" with examples and
corresponding accessories.
Functions
5
Preparing for installation
5592 950 GB
Installation

AMobile phone
BSMS centre of the mobile phone
network operator
CVitocom 100
DControl unit (see equipment
selection)
EViessmann heating system
Remote switching
The operating mode of the heating cir-
cuits connected to the control unit can
be switched remotely using SMS.
Functions (cont.)
6
Preparing for installation
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Remote scanning
The following current Vitocom 100
parameter settings can be scanned
remotely:
&Message text as information about
your heating system and the digital
input
&2 mobile phone numbers that can
be notified in case of faults
&SIM card credit (prepaid)
&Current date and expiry date of SIM
card (prepaid)
&Cost of an SMS
&Current language setting
Remote monitoring
Your heating system is monitored by
the Vitocom 100.
The following are automatically sig-
nalled by SMS via the mobile phone
network:
&Heating system faults
&Expiry of SIM card (prepaid)
&Deletion of current date ("AKTDAT")
if power fails (information about a
power failure when power is
restored again)
Note
The date "AKTDAT" and "ENDDAT"
only needs to be entered with a pre-
paid SIM card for monitoring the avail-
able credit.
This entry is not required for a con-
tract SIM card. To obtain information
about a power failure, enter a fictitious
"AKTDAT" and "ENDDAT".
Selecting a SIM card
SIM card with SMS function
A SIM card is required to operate the
Vitocom 100.
Note
Different types of SIM cards can be
obtained on the market and from
mobile phone network operators.
A SIM card with the following attri-
butes is required:
&SMS facility
&Bidirectional function
Functions (cont.)
7
Preparing for installation
5592 950 GB
Installation

PIN function
A power failure or unplugging the
Vitocom 100 from the power supply
does not block the SIM card. The SIM
card and therefore the Vitocom 100
are operational when the power is
restored, without having to enter the
PIN. Visual confirmation is possible
via the LED indicators on the device.
Additional security
The Vitocom 100 is also equipped
with an access code (see pages 26
and 30) for all entered commands.
Application
The Vitocom 100 can be connected to the following control units:
Control units for freestanding boilers
Control unit Type
Vitotronic 150 KB1 KB2
Vitotronic 200 KW1 KW2 KW4 KW5 KW6
Vitotronic 300 KW3 FW1
Control units for wall mounted boilers
Control unit Type
Vitotronic 100 HC1
Vitotronic 200 HO1
Selecting a SIM card (cont.)
8
Preparing for installation
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Installation location
The installation site must meet the fol-
lowing criteria:
&Adequate reception quality (test
using mobile phone and SIM card
from same mobile phone network
operator, see page 38)
&Adherence to maximum cable
lengths (total length of all KM BUS
subscribers max. 50 m)
&Mains plug of Vitocom easily acces-
sible
Install aerial in a suitable location:
&To a suitable metal using the mag-
net that is integrated in the aerial
&To a smooth, clean and dry surface
using the provided adhesive pad
Installing the Vitocom 100
9
Installation sequence
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Installation

Wall mounting
1. Secure the retainer to the wall. 2. Slide housing onto the retainer.
Installing the Vitocom 100 (cont.)
10
Installation sequence
5592 950 GB

3. Bend up all 4 tabs to secure the
unit.
Summary of electrical connections
Remove housing cover
Installing the Vitocom 100 (cont.)
11
Installation sequence
5592 950 GB
Installation

Upper PCB level
AKM BUS cable
BAerial cable
CCable entry for 230 V~ digital
input
(for additional unit)
DMains connection 230 V/50 Hz
E3 clips
FGreen LED
GYellow LED
HRed LED
KKeys
LPIN code rotary selector
MSIM card holder
NPlug-in connector to lower PCB
OKM BUS connecting terminal
PGSM modem
RRecess for strain relief at digital
input with perforation
Summary of electrical connections (cont.)
12
Installation sequence
5592 950 GB

Lifting off the upper PCB
Lift off the upper PCB, only for con-
necting an additional unit to the digital
input and gaining access to the mains
connection.
Note
The connecting terminals for the digi-
tal input are located on the lower PCB
in the wiring box of the housing.
!Please note
There is a risk of electric shock
or damage to the device when
working in the wiring chamber
with the power connected.
Disconnect the equipment from
the mains before lifting off the
upper PCB.
1. Carefully push together all 3 clips
with a pair of pliers.
2. Lift off the PCB.
Summary of electrical connections (cont.)
13
Installation sequence
5592 950 GB
Installation

Lower connecting level
AKM BUS cable
BAerial cable
CCable entry for 230 V~ digital
input
(for additional unit)
DMains connection 230 V/50 Hz
E3 clips for upper PCB
FPower supply connection terminal
with strain relief
GDigital input 230 V~, terminal
with strain relief
HTransformer
KPlug-in connector to upper PCB
LKM BUS terminal
On-site connection
To connect an additional unit to the digital input Cin the wiring box, remove the
upper PCB (see page 13).
Summary of electrical connections (cont.)
14
Installation sequence
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!Please note
Risk of electric shock or
damage to the unit when work-
ing in the wiring box with the
mains connected.
Disconnect the unit from the
mains power.
1. Carefully break out the knock-out
Rfrom the removed upper PCB
along the perforation (see drawing
on page 12) for the upper part of
the strain relief (in the pack sup-
plied).
2. Remove the cable grommet.
3. Cut open the outer end of the plas-
tic cap of grommet and slide the
cable through it.
4. Connect the cable of the additional
device to the terminal of the digital
input.
5. Fit the grommet and screw on the
strain relief upper part (pack).
Connecting the Vitocom 100
Connection to control units for freestanding boilers:
Control unit Type
Vitotronic 150 KB1 KB2
Vitotronic 200 KW1 KW2 KW4 KW5 KW6
Vitotronic 300 KW3 FW1
Summary of electrical connections (cont.)
15
Installation sequence
5592 950 GB
Installation

Note
If there are several KM BUS subscri-
bers (e.g. remote control), use KM
BUS distributor (part no. 7415 028,
accessory).
AVitocom 100
BKM BUS distributor
(if required)
CKM BUS cable, standard delivery
(total length of all cable lengths of
KM BUS subscribers up to 50 m)
DVitotronic 150, 200 or 300
EPlugs aVG in Vitotronic 150, 200
or 300
FConnecting terminals 145 to the
Vitocom 100
Connecting the Vitocom 100 (cont.)
16
Installation sequence
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Connection to control units for wall mounted boilers:
Control unit Type
Vitotronic 100 HC1
Vitotronic 200 HO1
AVitocom 100
BKM BUS cable, standard delivery
(total cable length of all KM BUS
subscribers up to 50 m)
CWall mounted boiler
DTerminal X3 to wall mounted boil-
er
EConnecting terminals 145 to the
Vitocom 100
Connecting the Vitocom 100 (cont.)
17
Installation sequence
5592 950 GB
Installation

Digital input
!Please note
To prevent short circuiting or
damage to the Vitocom 100:
Ensure that the digital input
and the Vitocom power supply
are connected to the same
phase.
Connecting additional signals
18
Installation sequence
5592 950 GB

Connection examples for additional unit
AWiring box (lower PCB) of
Vitocom 100
BMains connection 230 V/50 Hz
CDigital input
D230 V~ voltage signal
EZero volt contact signal
FContactor relay signal
&On-site fault messages can be con-
nected as 230 V~ volt signals via
the digital input.
&The input signal is monitored by the
Vitocom 100 and the fault is sig-
nalled via SMS.
&The text of the SMS can be individu-
ally specified.
&Command: DITEXT (see page 35).
Connecting additional signals (cont.)
19
Installation sequence
5592 950 GB
Installation

Directives
Regulations
Carry out the power supply connec-
tion and all earthing measures (i.e.
fault current circuit) in accordance
with IEC 364, the requirements of
your local electricity supply company
and the VDE or local regulations.
Protect the power supply cable to the
control unit or Vitocom 100 with a fuse
with a maximum rating of 16 A.
Main isolator requirements (if necessary)
For combustion equipment to DIN
VDE 0116, the main isolator installed
on site must comply with the require-
ments of DIN VDE 0116 "section 6" [or
local regulations].
Fit the main isolator outside the instal-
lation room; it must be able to sepa-
rate all non-earthed conductors
simultaneously with a gap of 3 mm at
least.
Recommended power supply cable
2-core cable to unit
L1 brown
N1 blue
Note
Check that the power supply cable to
the Vitocom 100 is fitted with a fuse
with a max. rating of 16 A.
Connection via the main isolator
When the heating system is switched
off via the main isolator, the Vitocom
100 is also switched off.
No more on-site faults are signalled. It
is no longer possible to change the
operating mode remotely.
This is the standard condition.
Power supply
20
Installation sequence
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