Viessmann VITOTROL 200-E Quick guide

Installation and service instructions
for contractors
VIESMANN
Vitotrol 200-E
Remote control for up to 4 heating circuits
VITOTROL 200-E
5839309 GB 7/2018 Please keep safe.

2
Please follow these safety instructions closely to
prevent accidents and material losses.
Safety instructions explained
Danger
This symbol warns against the risk of injury.
!Please note
This symbol warns against the risk of material
losses and environmental pollution.
Note
Details identified by the word "Note" contain additional
information.
Target group
These instructions are exclusively intended for quali-
fied contractors.
■Work on gas installations may only be carried out by
a registered gas fitter.
■Work on electrical equipment may only be carried
out by a qualified electrician.
■The system must be commissioned by the system
installer or a qualified person authorised by the
installer.
Regulations to be observed
■National installation regulations
■Statutory regulations for the prevention of accidents
■Statutory regulations for environmental protection
■Codes of practice of the relevant trade associations
■All current safety regulations as defined by DIN, EN,
DVGW, TRGI, TRF, VDE and all locally applicable
standards
aÖNORM, EN, ÖVGW G K directives,
ÖVGW-TRF and ÖVE
cSEV, SUVA, SVGW, SVTI, SWKI, VKF and
EKAS guideline 1942: LPG, part 2
Safety instructions for working on the system
Working on the system
■Where gas is used as the fuel, close the main gas
shut-off valve and safeguard it against unintentional
reopening.
■Isolate the system from the power supply, e.g. by
removing the separate fuse or by means of a mains
isolator, and check that it is no longer live.
■Safeguard the system against reconnection.
■Wear suitable personal protective equipment when
carrying out any work.
Danger
Hot surfaces and fluids can lead to burns or
scalding.
■Before maintenance and service work, switch
OFF the appliance and let it cool down.
■Never touch hot surfaces on the boiler, burner,
flue system or pipework.
!Please note
Electronic assemblies can be damaged by elec-
trostatic discharge.
Prior to commencing work, touch earthed
objects such as heating or water pipes to dis-
charge static loads.
Repair work
!Please note
Repairing components that fulfil a safety func-
tion can compromise the safe operation of the
system.
Replace faulty components only with genuine
Viessmann spare parts.
Safety instructions
Safety instructions
5839309

3
Auxiliary components, spare and wearing parts
!Please note
Spare and wearing parts that have not been tes-
ted together with the system can compromise its
function. Installing non-authorised components
and making non-approved modifications or con-
versions can compromise safety and may inva-
lidate our warranty.
For replacements, use only original spare parts
supplied or approved by Viessmann.
Safety instructions for operating the system
If you smell gas
Danger
Escaping gas can lead to explosions which may
result in serious injury.
■Do not smoke. Prevent naked flames and
sparks. Never switch lights or electrical appli-
ances on or off.
■Close the gas shut-off valve.
■Open windows and doors.
■Evacuate any people from the danger zone.
■Notify your gas or electricity supply utility from
outside the building.
■Have the power supply to the building shut off
from a safe place (outside the building).
If you smell flue gas
Danger
Flue gas can lead to life threatening poisoning.
■Shut down the heating system.
■Ventilate the installation site.
■Close doors to living spaces to prevent flue
gases from spreading.
What to do if water escapes from the appliance
Danger
If water escapes from the appliance there is a
risk of electrocution.
Switch OFF the heating system at the external
isolator (e.g. fuse box, domestic distribution
board).
Danger
If water escapes from the appliance there is a
risk of scalding.
Never touch hot heating water.
Condensate
Danger
Contact with condensate can be harmful to
health.
Never let condensate touch your skin or eyes
and do not swallow it.
Flue systems and combustion air
Ensure that flue systems are clear and cannot be
sealed, for instance due to accumulation of conden-
sate or other external causes.
Avoid continuous condensate disposal with a wind pro-
tector.
Ensure an adequate supply of combustion air.
Inform system users that subsequent modifications to
the building characteristics are not permissible (e.g.
cable/pipework routing, cladding or partitions).
Danger
Leaking or blocked flue systems, or an inade-
quate supply of combustion air can cause life
threatening poisoning from carbon monoxide in
the flue gas.
Ensure the flue system is in good working order.
Vents for supplying combustion air must be non-
sealable.
Extractors
Operating appliances that exhaust air to the outside
(extractor hoods, extractors, air conditioning units, etc.)
can create negative pressure. If the boiler is operated
at the same time, this can lead to a reverse flow of flue
gas.
Danger
The simultaneous operation of the boiler and
appliances that exhausts air to the outside can
result in life threatening poisoning due to a
reverse flow of flue gas.
Fit an interlock circuit or take suitable steps to
ensure an adequate supply of combustion air.
Safety instructions
Safety instructions (cont.)
5839309

4
1. Information Disposal of packaging ............................................................................ 5
Symbols ................................................................................................. 5
Intended use .......................................................................................... 5
Product information ................................................................................ 6
■Vitotrol 200-E ...................................................................................... 6
■Permissible ambient temperatures in the installation room ................ 6
2. Preparing for installation System requirements ............................................................................. 7
3. Installation sequence Place of installation ................................................................................ 8
Fitting and connecting the Vitotrol 200-E ............................................... 8
Connecting several remote controls ...................................................... 9
Fitting and removing the programming unit ........................................... 10
4. Commissioning Configuring the remote control .............................................................. 11
■Reconfiguration .................................................................................. 11
■Configuration following replacement of the remote control ................ 11
■Configuring an additional remote control ............................................ 12
5. Troubleshooting Service indication ................................................................................... 13
Fault display ........................................................................................... 13
■Acknowledging a fault ......................................................................... 13
■Calling up acknowledged fault messages .......................................... 13
6. Parts lists Ordering parts ........................................................................................ 15
Vitotrol 200-E ......................................................................................... 16
7. Appendix Specification .......................................................................................... 18
8. Certificates Declaration of conformity ....................................................................... 19
9. Keyword index ................................................................................................................ 20
Index
Index
5839309

5
Please dispose of packaging waste in line with statu-
tory regulations.
DE: Use the disposal system organised by
Viessmann.
AT: Use the ARA statutory disposal system (Altstoff
Recycling Austria AG, licence number 5766).
CH: Packaging waste is disposed of by the HVAC
contractor.
Symbols
Symbol Meaning
Reference to other document containing
further information
1.
Step in a diagram:
The numbers correspond to the order in
which the steps are carried out.
Warning of material losses and environ-
mental pollution
Live electrical area
Pay particular attention.
■Component must audibly click into place.
or
■Acoustic signal
■Fit new component.
or
■In conjunction with a tool: Clean the sur-
face.
Dispose of component correctly.
Dispose of component at a suitable collec-
tion point. Do not dispose of component in
domestic waste.
Intended use
Install and operate the appliance as intended, in con-
junction with the electronic control units and controllers
for the Viessmann heat and power generators
designed for this system. Also take account of the rele-
vant installation, service and operating instructions. In
particular, observe the current and voltage specifica-
tions for connections and hook-ups.
The device is exclusively designed for operation in
buildings of a domestic or commercial nature.
Incorrect usage or operation of the appliance (e.g. the
appliance being opened by the system user) is prohibi-
ted and will result in an exclusion of liability. Incorrect
usage also occurs if the components in the heating
system are modified from their intended function.
Information
Disposal of packaging
5839309
Information

6
Note
The appliance is intended exclusively for domestic or
semi-domestic use, i.e. even users who have not had
any instruction are able to operate the appliance
safely.
Product information
Vitotrol 200-E
Wired remote control for connection to Viessmann
heat generators
For programming up to 4 heating circuits:
■Up to 3 set room temperatures (Comfort, Standard,
Reduced) can be set
■A set DHW temperature can be specified
■Holiday program and "Holiday at home" function
■Time programs for heating circuits and DHW cylinder
■Comfort function
■Backlit graphic display
Permissible ambient temperatures in the installation room
Min. Max.
Permissible ambient temperature 0 °C 40 °C
Information
Intended use (cont.)
5839309
Information

7
Supported control units
For an up to date overview of the supported control
units:
See www.vitotrol.info
Preparing for installation
System requirements
5839309
Installation

8
■Weather-compensated operation
Installation in any room
■Operation with room temperature hook-up
–In the main living room on an internal wall
–Distance to floor: Min. 1.5 m
–Not near windows or doors
–Not above radiators
–Not near heat sources (direct sunlight, fireplace,
TV set, etc.)
Do not install additional control devices in this room. If
the radiators are equipped with thermostatic valves,
these must always be fully opened.
Note
If the remote control cannot be installed in a suitable
location, connect a separate room temperature sensor.
Fitting and connecting the Vitotrol 200-E
!Please note
Electronic assemblies can be damaged by elec-
trostatic discharge.
Prior to commencing any work, touch earthed
objects such as heating or water pipes to dis-
charge static loads.
Fig. 1
Connection
2-core cable with a cross-section of at least 0.75 mm²;
cores are interchangeable.
Max. cable length 50 m
Note
Never route the cable to the remote control immedi-
ately next to 230/400 V cables.
Installation sequence
Place of installation
5839309
Installation

9
D
13c
9
A
B
4 3 2 1
74
1 2
C
6 5 4 3 2 1
Fig. 2
AVitotrol 200-E
B2-pole plug jF (control unit with PlusBus distribu-
tor)
CPlug & play plug with screw terminals for PlusBus
connection to heat generator
DExternal room temperature sensor NTC 10 kΩ
(accessories)
Total length of all PlusBus cables max. 50 m. Connection to plug & play plug:
Heat generator installation and service instruc-
tions
Connecting several remote controls
Two Vitotrol 200-E can be connected to the same con-
trol unit.
Total length of all PlusBus cables max. 50 m.
Version 1
C
B B
A
15 m
15 m
4 3 2 1 4 3 2 1
Fig. 3
ATo the control unit (see connection diagram on
page 9)
BVitotrol 200-E
COn-site junction box
Version 2
A
B
C
B
15 m
15 m
4 3 2 1 4 3 2 1
Fig. 4
ATo the control unit (see connection diagram on
page 9)
BVitotrol 200-E
COn-site junction box
Installation sequence
Fitting and connecting the Vitotrol 200-E (cont.)
5839309
Installation

10
!Please note
The remote control is supplied with power by the
control unit.
Never insert batteries into the battery compart-
ment.
Fitting
2.
3.
1.
Fig. 5
Removing
1.
2. 3.
Fig. 6
Installation sequence
Fitting and removing the programming unit
5839309
Installation

11
Up to 4 heating circuits can be controlled with a
Vitotrol 200-E.
Up to 2 Vitotrol 200-E can be connected to one control
unit.
The remote control must be configured during commis-
sioning:
■If no Vitotrol 200-E has previously been connected to
the heating system: See chapter "Reconfiguration".
■If a Vitotrol 200-E previously connected to the heat-
ing system is being replaced with a new Vitotrol 200-
E: See chapter "Configuration following replacement
of the remote control".
■If there is already a Vitotrol 200-E connected to the
heating system and an additional Vitotrol 200-E is
being fitted: See chapter "Configuration following
replacement of the remote control".
Reconfiguration
1. Switch ON the power supply at the control unit.
Control unit installation and service instruc-
tions
2. Use / to select the language.
3. OK to confirm
4. Use / to select the subscriber number, e.g. 1.
Note
If several Vitotrol are being installed in a system, a
different subscriber number must be set at each
Vitotrol, e.g. 1, 2 or 3.
5. OK to confirm
6. If available: Mark the room temperature sensor
with OK. Use to select "Save with OK".
The operating status of the heating circuits/system
is transmitted. A progress bar appears on the dis-
play. This process may take several minutes.
When the progress bar disappears, the configura-
tion is complete.
Note
To return to the configuration, press and
simultaneously and hold for approx. 5 s.
7. Configure the remote control at the control unit.
Control unit installation and service instruc-
tions
A progress bar appears on the display of the
remote control while the control unit is being con-
figured.
Configuration following replacement of the remote control
1. Look at the fault message at the control unit of the
heat generator to find the subscriber number of the
remote control (48, 49, 50 or 51).
2. Look in the following table to find the correct sub-
scriber number that needs to be set at the new
remote control (1, 2, 3 or 4).
Subscriber number
shown at the control
unit
Subscriber number to
be set at the remote
control
48 1
49 2
50 3
51 4
3. Follow the steps detailed in chapter "Reconfigura-
tion". Set the subscriber number specified in the
table.
Commissioning
Configuring the remote control
5839309
Commissioning

12
Configuring an additional remote control
1. Call up the subscriber number of the existing
remote control at the control unit of the heat gener-
ator:
In the "Service" menu, look under "Appliances
detected" to see which of the subscriber numbers
are already assigned to other remote controls (48,
49, 50 or 51).
2. In the following table, look for one of the unas-
signed subscriber numbers. Read off the relevant
subscriber number that needs to be set at the new
remote control (1, 2, 3 or 4).
Subscriber number
shown at the control
unit
Subscriber number to
be set at the remote
control
48 1
49 2
50 3
51 4
3. Follow the steps detailed in chapter "Reconfigura-
tion". Set the subscriber number specified in the
table.
Commissioning
Configuring the remote control (cont.)
5839309
Commissioning

13
If the heating system is due for a service, the sym-
bol flashes on the display and "Service" is shown.
Call up the submenu with the OK key to acknowledge
all current service messages.
Further information on the pending service:
Control unit installation and service instructions
Fault display
In the event of a fault, the symbol flashes on the dis-
play and "Fault" is shown.
Call up the submenu with the OK key to acknowledge
all current fault messages.
The exact fault code is only shown on the display of
the control unit.
Meaning of the fault codes:
Control unit installation and service instructions
Acknowledging a fault
Follow the instructions on the display. Note
Any connected alarm is switched off.
If an acknowledged fault is not remedied, the fault
message is redisplayed the following day and the
alarm is switched on.
Calling up acknowledged fault messages
An acknowledged fault message can only be called up
at the control unit of the heat generator.
Control unit installation and service instructions
Troubleshooting
Service indication
5839309
Diagnosis

14
Troubleshooting
Fault display (cont.)
5839309
Diagnosis

15
The following details are required when ordering parts:
■Serial no. (see type plate A)
■Position number of the part (from this parts list)
Parts lists
Ordering parts
5839309
Components

16
0006
0005
0001 00020003
0004
A
Fig. 7
Parts lists
Vitotrol 200-E
5839309
Components

17
Pos. Part
0001 Programming unit
0002 Wall mounting base
0003 Cover, wiring chamber
0004 Fixing materials and plugs
0005 Installation instructions
0006 Operating instructions
Parts lists
Vitotrol 200-E (cont.)
5839309
Components

18
Power supply Via PlusBus
Voltage V 28
Current mA 25
Protection class
Permissible ambient temperature
■Operation °C 0 to +40
■Storage and transport °C −20 to +65 °C
Appendix
Specification
5839309
Appendix

19
We, Viessmann Werke GmbH & Co. KG, D-35107
Allendorf, declare as sole responsible body that the
named product complies with the European directives
and supplementary national requirements in terms of
its design and operational characteristics.
Conformity has been verified with the CE designation.
Using the serial number, the full Declaration of Con-
formity can be found on the following website:
www.viessmann.co.uk/eu-conformity
Certificates
Declaration of conformity
5839309
Appendix

20
A
Ambient temperatures..................................................6
C
Configuration.............................................................. 11
Connecting
– A remote control........................................................8
Connection................................................................... 8
– Several remote controls............................................ 9
D
Device
– Configuration........................................................... 11
– Connection................................................................8
– Installation.................................................................8
F
Fault........................................................................... 13
Fault display
– Acknowledging........................................................13
I
Installation.................................................................... 8
– Device....................................................................... 8
– Operation with room temperature hook-up............... 8
– Weather-compensated operation..............................8
Installation conditions...................................................8
Installation room...........................................................6
Intended use................................................................ 5
P
Parts list..................................................................... 15
Place of installation...................................................... 8
Power supply..............................................................18
Product information...................................................... 6
Programming unit.......................................................10
– Fitting...................................................................... 10
– Removing................................................................10
Protection class..........................................................18
R
Room sensor................................................................8
Room temperature sensor........................................... 8
S
Service....................................................................... 13
Service indication....................................................... 13
Spare parts.................................................................15
Specification...............................................................18
Supported control units................................................ 7
System requirements................................................... 7
T
Temperatures............................................................. 18
Viessmann Limited
Hortonwood 30, Telford
Shropshire, TF1 7YP, GB
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Viessmann Werke GmbH & Co. KG
D-35107 Allendorf
Telephone: [phone]
Fax: [phone]
www.viessmann.com
5839309 Subject to technical modifications.
Keyword index