Viessmann VITOSOL 200-F User manual

Installation instructions
for contractors
VIESMANN
Vitosol 200-F
Type SVK
Flat-plate collector for sloping roofs; above roof installation
VITOSOL 200-F
5782 246 GB 6/2013 Dispose after installation.

2
Please follow these safety instructions closely to prevent accidents and mate-
rial losses.
Safety instructions explained
!Please note
This symbol warns against the
risk of material losses and envi-
ronmental pollution.
Note
Details identified by the word "Note" con-
tain additional information.
Target group
These instructions are exclusively inten-
ded for qualified contractors.
■ Work on electrical equipment must
only be carried out by qualified electri-
cians.
Regulations
Observe the following when working on
this system:
■ National installation regulations
■ Statutory regulations regarding the
prevention of accidents
■ Statutory regulations regarding envi-
ronmental protection
■ The Code of Practice of relevant trade
associations
■ All current safety regulations as
defined by DIN, EN, DVGW, VDE and
all locally applicable standards
aÖNORM, EN and ÖVE
cSEV, SUVA, SVTI, SWKI and
SVGW
Working on the system
■ Isolate the system from the power sup-
ply (e.g. by removing the separate fuse
or by means of a mains isolator) and
check that it is no longer 'live'.
■ Safeguard the system against recon-
nection.
Safety instructions
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Intended use....................................................................................................... 4
Installation sequence
Installation with rafter hooks................................................................................. 5
■Components...................................................................................................... 5
■ Mounting the fixing system............................................................................... 5
Installation with roof hooks/mounting brackets..................................................... 11
■ Components...................................................................................................... 11
■ Mounting roof hooks......................................................................................... 12
■ Fitting mounting brackets.................................................................................. 16
■ Fitting mounting rails......................................................................................... 17
Installation with rafter anchors.............................................................................. 18
■ Components...................................................................................................... 18
■ Mounting the fixing system............................................................................... 18
Installing and connecting the collectors................................................................ 25
Fitting the collector temperature sensor............................................................... 27
Commissioning..................................................................................................... 28
Index
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The appliance is only intended to be
installed and operated in sealed unven-
ted systems that comply with EN 12828 /
DIN 1988, or solar thermal systems that
comply with EN 12977, with due atten-
tion paid to the associated installation,
service and operating instructions. DHW
cylinders are only designed to store and
heat water of potable water quality. Heat-
ing water buffer cylinders are only
designed to hold fill water of potable
water quality. Only operate solar collec-
tors with the heat transfer medium
approved by the manufacturer.
Intended use presupposes that a fixed
installation in conjunction with permissi-
ble, system-specific components has
been carried out.
Commercial or industrial usage for a pur-
pose other than heating the building or
DHW shall be deemed inappropriate.
Any usage beyond this must be
approved by the manufacturer for the
individual case.
Incorrect usage or operation of the appli-
ance (e.g. the appliance being opened
by the system user) is prohibited and
results in an exclusion of liability.
Incorrect usage also occurs if the com-
ponents in the system are modified from
their intended use (e.g. through direct
DHW heating in the collector).
Adhere to statutory regulations, espe-
cially concerning the hygiene of potable
water.
Intended use
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Components
2240
1 432
5 6 7
1Rafter hook
2Support bracket
3Screws
4Mounting rail
5Mounting plate
6Clamping bracket, external
7Clamping bracket, internal
Mounting the fixing system
A specific number of rafters need to be
used for fitting the rafter hooks. This
number depends on the rafter spacing.
Installation with rafter hooks
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Rafter spacing
≤600 mm ≥700 mm, ≤1000 mm
1234
A
123
A
APosition of rafter hooks (4 pce)
Installation with rafter hooks (cont.)
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■Version I:
Fitting rafter hook 1 onto counter bat-
ten C with support bracket 2
■Version II:
Fitting rafter hook 1 directly onto raf-
ter B
■ Trim the roof tiles with an angle
grinder, for example by removing drip
tabs.
!Please note
Take care to avoid breaking
tiles.
The rafter hook must not be posi-
tioned on top of the roof tiles.
Observe the dimensions.
B
C
1.
2.
B75
C
20
B
3.
1
2
1
2
1
5
4.
Installation with rafter hooks (cont.)
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5.
7.
5
6.
Installation with rafter hooks (cont.)
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9.
8.
Installation with rafter hooks (cont.)
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2240
90°
10.
x
y
106 106
923 182 923
11.
1600-1800
Maximum deviation from dimensions x and y 10 mm.
Continue with "Installing and connecting
the collectors" (see page 25).
Installation with rafter hooks (cont.)
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Components
75
4
68 9
2240
qP qQ qW qE qR
119
280
325
94
385
1 2 3
1Timber
■ 38 x 58 x 2430/1570 mm
■ 30 x 100 x 2430/1570 mm
2Roof hook for pantiled roofs
3Zinc-plated countersunk chipboard
screw (Spax-s) 6 x 80 mm
4Zinc-plated countersunk chipboard
screw (Spax-s) 5 x 30 mm
5Roof hook for slate roofs
6Zinc-plated countersunk chipboard
screw (Spax-s) 6 x 30 mm
7Roof hook for plain tile roofs
8Roof hook for corrugated sheet pro-
files 5 and 6
9Roof hook for corrugated sheet pro-
file 8
qP Mounting rail
qQ Mounting brackets for installation on
sheet steel roofs
qW Mounting plate
qE Clamping bracket, external
qR Clamping bracket, internal
Installation with roof hooks/mounting brackets
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Mounting roof hooks
Roof hooks fitted to a pantiled roof, by way of an example
2066
x
160 160
y1600-1800 x
Dimension x according to the width of the tile head y = 440 mm
Installation with roof hooks/mounting brackets (cont.)
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Roof hooks fitted to a plain tile roof, by way of an example
2066
y1600-1800
Roof cover y in mm
Slate 348
Plain tiles 380
Corrugated sheets 207
Installation with roof hooks/mounting brackets (cont.)
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Pantiled roof
2. 5.
42
1
1
30x100
38x58
3
3.
4.
160
1.
Continue with "Fitting mounting rails" on
page 17.
Slate roof
5
6
1.
2.
Note
Fit commercially available lead flashing
to protect against the ingress of mois-
ture.
Continue with "Fitting mounting rails" on
page 17.
Installation with roof hooks/mounting brackets (cont.)
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Plain tile roof
74
2.
1.
30
Note
Trim tile; cut off approx. 30 mm with
angle grinder.
Continue with "Fitting mounting rails" on
page 17.
Corrugated sheet roof
,
A
Ø8
B
8 9
ASealing washer (on site)
BExisting roof batten
Continue with "Fitting mounting rails" on
page 17.
Installation with roof hooks/mounting brackets (cont.)
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Fitting mounting brackets
E.g. on sheet steel roofs.
103 1600-1800
2066
Use on-site fixings A to secure the
mounting brackets.
The installation of the mounting brackets
is shown using box profiles as an exam-
ple.
A
Screws supplied on site.
Installation with roof hooks/mounting brackets (cont.)
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Fitting mounting rails
1033 1033
87
87
106 106
2240
923 182
2066
923
x
y
2.
1.
A
B
C
Maximum deviation from dimensions x and y 10 mm.
ARoof hook
BMounting bracket for installation on
sheet steel roofs
CMounting rail
Installation with roof hooks/mounting brackets (cont.)
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Continue with Mounting the collectors on
page 25.
Installation with rafter anchors
Components
4 5 6
2240
1 2 3
7
1Rafter anchor
2Mounting rail
3Seal
4Mounting plate
5Clamping bracket, external
6Clamping bracket, internal
7Plastic replacement tile, if the exist-
ing tile is not to be cut.
Use only on roofs with a slope of at
least 12°.
Mounting the fixing system
A specific number of rafters need to be
used for fitting the rafter hooks. This
number depends on the spacing
between rafters and potential snow
loads.
Installation with roof hooks/mounting brackets (cont.)
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Rafter spacing
≤600 mm ≥700 mm, ≤1000 mm
Snow loads up to 1.25 kN/m2
1234
A
123
A
Snow loads > 1.25 kN/m2, ≤ 2.55 kN/m2
1234
A
123
A
APosition of rafter anchors (4 pce)
Installation with rafter anchors (cont.)
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~40
1.
2.
~40
C
B
1600-1800
BRafter CBatten
Installation with rafter anchors (cont.)
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