Volvo EPA2007 D13F User manual

PV776-QRG07-D13F
November 2009
EPA2007 D13F Engine
© Volvo Group North America, Inc. 2009
Printed in U.S.A.
EPA2007 D13F Engine
Quick
Reference
Guide
Quick
Reference
Guide
PV776-QRG07-D13F
November 2009
EPA2007 D13F Engine
Quick reference Guide PV776-QRG07-D13F
vv
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Contents
GENERALINFORMATION.........................................................................................1
Specications.................................................................................................................1
SafetyInformation.....................................................................................................1
ServiceProceduresandToolUsage...........................................................................2
AbouttheV olvoD13FEngine...................................................................................4
D13FEngineModelIdentication............................................................................6
ServiceAtaGlance...................................................................................................7
ServicePrecautionsSummary...................................................................................9
EngineSerialNumberIdentication.......................................................................10
SPECIFICATIONS........................................................................................................11
EngineSpecication...................................................................................................11
TighteningTorquesandPatterns..................................................................................16
SensorsandWiringHarness....................................................................................16
EngineComponentTorqueSpecications(CriticalFasteners)...................................47
FastenerReuse.........................................................................................................47
GasketandSealReuse.............................................................................................50
EngineLubricantsandSealants...................................................................................52
EngineFaultCodes......................................................................................................53
ConversionChart.........................................................................................................59
EngineDimensions......................................................................................................65
CylinderHead..........................................................................................................65
CylinderHeadBolts.................................................................................................65
CylinderBlock.........................................................................................................65
CylinderLiner..........................................................................................................65
Piston.......................................................................................................................65
PistonRings.............................................................................................................66
ValveMechanism.....................................................................................................67
RockerArms............................................................................................................67
ValveGuides............................................................................................................68
ValveSprings...........................................................................................................68
EngineTimingGear.................................................................................................69
Camshaft..................................................................................................................70
CamshaftBearings...................................................................................................71
CrankMechanismMainBearingJournals...............................................................71
ThrustWashers(AxialBearing)..............................................................................72
MainBearings..........................................................................................................72
ConnectingRodJournals.........................................................................................73
ConnectingRodBearings........................................................................................74
ConnectingRod.......................................................................................................74
Flywheel,Mounted..................................................................................................75
FlywheelHousing,Mounted....................................................................................75
Crankshaft................................................................................................................75
ENGINECOMPONENTANDLOCATION..............................................................76
CylinderHead..............................................................................................................76
CamshaftandValveTrain........................................................................................77

CylinderBlock.........................................................................................................80
HeadtoBlockAlignment........................................................................................81
CylinderHeadGasket..............................................................................................82
CylinderLiner..........................................................................................................83
OilPan....................................................................................................................84
Crankshaft................................................................................................................85
PistonandConnectingRods....................................................................................86
TimingGears............................................................................................................88
DriveBelt.................................................................................................................89
LubricationSystem..................................................................................................90
OilPump..................................................................................................................90
OilFlowControlandFiltration...............................................................................91
CrankcaseV entilation..............................................................................................93
FuelSystem..............................................................................................................95
FuelFiltration..........................................................................................................97
UnitInjectors...........................................................................................................98
V olvoEngineBrake...............................................................................................101
ExhaustGasRecirculationSystem........................................................................104
EGRV alve.............................................................................................................105
EGRV alveFunction..............................................................................................105
EGRCoolerInletPipe...........................................................................................106
EGRCooler............................................................................................................107
EGRV enturiSystem..............................................................................................107
EGRCoolerOutletPipe.........................................................................................107
EGRMixer.............................................................................................................107
InletAirHeater......................................................................................................108
EGRDiagnostics....................................................................................................108
AirIntakeSystem......................................................................................................109
VariableGeometryTurbocharger...............................................................................109
CoolingSystem..........................................................................................................110
CoolantPump........................................................................................................110
Thermostat.............................................................................................................111
EngineCoolingFan...............................................................................................111
EngineManagmentSystem.......................................................................................112
EngineElectronicControlUnit(EECU)...............................................................112
ExhaustAftertreatmentSystem.................................................................................113
ExhaustGasRecirculation.....................................................................................113
ParticulateMatter...................................................................................................113
CatalyticFilters......................................................................................................114
DieselOxidationCatalyst......................................................................................114
DieselParticulateFilter..........................................................................................115
FilterRegeneration.................................................................................................115
PassiveRegeneration.............................................................................................115
ActiveRegeneration...............................................................................................116
ManualRegeneration.............................................................................................118
DischargeRecirculationV alve...............................................................................118
UltraLowSulfurDieselFuel.................................................................................118

OperationalMode..................................................................................................119
DPFSystemVehicleMounting..............................................................................120
COMPONENTPARTNUMBERLOCA TOR..........................................................121
Engine,Right-SideView......................................................................................121
Engine,Left-SideView.........................................................................................123
Engine,FrontView................................................................................................124
EngineSensors......................................................................................................125
ENGINEDISASSEMBLEDVIEWANDPARTNUMBERS.................................126
UpperEngineComponents....................................................................................126
RearEngineComponents......................................................................................128
OilPanandStifngFrame....................................................................................130
LowerEngineComponents....................................................................................132
ReplacementKits.......................................................................................................134
EngineReplacementKits.......................................................................................134
BASICSERVICE.........................................................................................................136
Maintenance...............................................................................................................136
OilLevelCheck.....................................................................................................136
OilandFilterChangeProcedure...........................................................................137
CrankcaseV entilationSystem................................................................................137
FuelFilterReplacement.............................................................................................138
FilterDescription...................................................................................................138
FuelFilterReplacement.........................................................................................139
WaterSeparatingPre-FilterReplacement..............................................................139
Full-FlowMainFilterReplacement.......................................................................140
CoolingSystemMaintenance....................................................................................140
CoolantDrainOutlets............................................................................................140
CoolantFilter.........................................................................................................141
ExhaustAftertreatmentSystemMaintenance............................................................143
DieselParticulateFilter..........................................................................................143
CompactUnit.........................................................................................................143
VerticalBack-of-CabUnit.....................................................................................147
AftertreatmentFuelInjector(AFI)........................................................................152
DriveBeltReplacementandTensioning...................................................................158
GeneralInformation...............................................................................................158
AutomaticallyTensionedSystem..........................................................................158
ValveandUnitInjectorAdjustment..........................................................................159
GeneralInformation...............................................................................................160
InletV alveAdjustment..........................................................................................161
UnitInjectorAdjustment.......................................................................................162
ExhaustV alveAdjustment(WITHOUTV olvoEngineBrake).............................163
ExhaustV alveAdjustment(WITHV olvoEngineBrake).....................................164
ContinuationofAdjustments.................................................................................167
OperationalCheck.................................................................................................168
Glossary........................................................................................................................169
GLOSSARYOFTERMS..........................................................................................169

ActiveRegeneration...............................................................................................169
AftertreatmentFuelInjector(AFI)........................................................................169
Ash.........................................................................................................................169
AtmosphericPressureSensor................................................................................169
CarbonMonoxide(CO).........................................................................................169
Catalyst..................................................................................................................169
CombustionAirTemperatureandHumiditySensor.............................................169
CompressorDischargeTemperatureSensor..........................................................170
CooledExhaustGasRecirculation(CEGR)..........................................................170
Cordierite...............................................................................................................170
DieselParticulateMatter........................................................................................170
DifferentialPressureSensors.................................................................................170
DischargeRecirculationV alve(DRV)...................................................................170
ElectronicUnitInjector(EUI)...............................................................................171
EngineElectronicControlUnit(EECU)...............................................................171
ExhaustAftertreatmentSystem(EA TS)................................................................171
ExhaustGasRecirculation(EGR).........................................................................171
Hydrocarbons(HC)................................................................................................171
IdlerGear...............................................................................................................171
IdlerTensioner.......................................................................................................172
OxidesofNitrogen(NOx).....................................................................................172
PassiveRegeneration.............................................................................................172
Poly-VBelt............................................................................................................172
Regeneration..........................................................................................................172
RollerFollower......................................................................................................172
Soot........................................................................................................................173
VariableGeometryTurbocharger(VGT)...............................................................173
VGTWheelSpeed.................................................................................................173
VehicleElectronicControlUnit(VECU)..............................................................173

GENERALINFORMATION1
Specications
SafetyInformation
AdvisoryLabels
Cautionarysignalwords(Danger-Warning-Caution)mayappearinvariouslocations
throughoutthismanual.Informationaccentedbyoneofthesesignalwordsmustbe
observedtominimizetheriskofpersonalinjurytoservicepersonnel,orthepossibility
ofimproperservicemethodswhichmaydamagethevehicleorcauseittobeunsafe.
AdditionalNotesandServiceHintsareusedtoemphasizeareasofprocedural
importanceandprovidesuggestionsforeaseofrepair.Thefollowingdenitions
indicatetheuseoftheseadvisorylabelsastheyappearthroughoutthemanual:
DANGER
Dangerindicatesanunsafepracticethatcouldresultindeathorseriouspersonal
injury.Seriouspersonalinjuryisconsideredtobepermanentinjuryfromwhichfull
recoveryisNOTexpected,resultinginachangeinlifestyle.
WARNING
Warningindicatesanunsafepracticethatcouldresultinpersonalinjury.Personal
injurymeansthattheinjuryisofatemporarynatureandthatfullrecoveryis
expected.
CAUTION
Cautionindicatesanunsafepracticethatcouldresultindamagetotheproduct.
Note:Noteindicatesaprocedure,practice,orconditionthatmustbefollowedinorder
forthevehicleorcomponenttofunctioninthemannerintended.

2GENERALINFORMATION
ServiceProceduresandToolUsage
Anyoneusingaserviceprocedureortoolnotrecommendedinthismanualmustrst
satisfyhimselfthoroughlythatneitherhissafetynorvehiclesafetywillbejeopardized
bytheservicemethodheselects.Individualsdeviatinginanymannerfromthe
instructionsprovidedassumeallrisksofconsequentialpersonalinjuryordamageto
equipmentinvolved.Alsonotethatparticularserviceproceduresmayrequiretheuse
ofaspecialtool(s)designedforaspecicpurpose.Thesespecialtoolsmustbeused
inthemannerdescribed,wheneverspeciedintheinstructions.
DANGER
1.Beforestartingavehicle,alwaysbeseatedinthedriver’sseat,placethe
transmissioninneutral,applytheparkingbrakes,andpushintheclutchpedal.
Failuretofollowtheseinstructionscouldproduceunexpectedvehiclemovement,
whichcanresultinseriouspersonalinjuryordeath.2.Beforeworkingona
vehicle,placethetransmissioninneutral,settheparkingbrakes,andblockthe
wheels.Failuretofollowtheseinstructionscouldproduceunexpectedvehicle
movement,whichcanresultinseriouspersonalinjuryordeath.

GENERALINFORMATION3
DANGER
Engine-drivencomponentssuchasPowerTake-Off(PTO)units,fansandfan
belts,driveshaftsandotherrelatedrotatingassemblies,canbeverydangerous.
Donotworkonorserviceengine-drivencomponentsunlesstheengineisshut
down.Alwayskeepbodypartsandlooseclothingoutofrangeofthesepowerful
componentstopreventseriouspersonalinjury.BeawareofPTOengagementor
nonengagementstatus.AlwaysdisengagethePTOwhennotinuse.
DANGER
Donotworkunderavehiclethatissupportedonlybyahydraulicjack.The
hydraulicjackcouldfailsuddenlyandunexpectedly,resultinginseverepersonal
injuryordeath.Alwaysusejackstandsofadequatecapacitytosupporttheweight
ofthevehicle.
CAUTION
Beforetowingthevehicle,placethetransmissioninneutralandlifttherearwheels
offtheground,ordisconnectthedrivelinetoavoiddamagetothetransmission
duringtowing.V olvoTrucks,Inc.cannotanticipateeverypossibleoccurrence
thatmayinvolveapotentialhazard.Accidentscanbeavoidedbyrecognizing
potentiallyhazardoussituationsandtakingnecessaryprecautions.Performing
serviceprocedurescorrectlyiscriticaltotechniciansafetyandsafe,reliablevehicle
operation.Thefollowinglistofgeneralshopsafetypracticescanhelptechnicians
avoidpotentiallyhazardoussituationsandreducetheriskofpersonalinjury.DO
NOTperformanyservices,maintenanceproceduresorlubricationsuntilthis
manualhasbeenreadandunderstood.

4GENERALINFORMATION
AbouttheVolvoD13FEngine
W2005779
TheV olvoD13Fenginewithelectronicunitinjectors,acooledExhaustGas
Recirculation(EGR)system,aExhaustAftertreatmentSystemwhichincludesa
DieselParticulateFilter(DPF)andtheHolsetV ariableGeometryTurbocharger
(VGT).TheV olvoEngineBrakeisoptional.Theengineconformstoyear2007
EnvironmentalProtectionAgency(EPA)requirements.TheD13FEGRsystem
featuresreducedrestrictionplusenhancedefciencyandreliability.Itsventurisystem
iseasytoservice.AExhaustAftertreatmentSystemrequireselevatedexhaust
temperatures.Thesystemusesadieseloxidationcatalyst,adieselparticulatelter
andin-linereheatingoftheexhaustgases.TheDPFsystemremovesParticulate
Matter(PM)fromtheexhausttoconformtothe2007EPAregulations.TheHolset
VGTfeaturesxedvaneswithaslidingnozzlering.Thenozzlepositionisinnitely
variablebetweenopenandclosed.Thisdesignreactsquicklytoexhaustpressure
andcontrolsinletpressuremoreprecisely.Reliabilityisenhancedbyhavingfewer
movingparts.Itsactuatorandbearinghousingarewatercooledandengineoil
lubricatedforgreaterdurability.Awiderangeofthecurrenttransmissionofferings,
includingmanual,automatedmanualandautomatic,canbeteamedwiththeD13F.
DiagnostichelpcanbefoundinthePremiumTechTool(PTT).ToobtaintheTech
Tool,contactyourlocalV olvoDealer.Theengineweighsapproximately1160kg
(2560lb.)dry(withaircompressor,withoutoil,coolant,starter,fan,alternatorand
clutch).Itsdesignincludesaone-piececylinderhead,asingleoverheadcamshaft,
threerockerarmspercylinder,unitinjectorsandnopushrods.V olvoEngineBrake
requiringafourthrockerarm,isoptional.Monosteelpistonsaremadeinonepiece.

GENERALINFORMATION5
DANGER
UseofetherorsimilartypesofstartingaidsinV olvo®US07emissioncompliant
enginesisstrictlyprohibited.Thisappliestoengineswithorwithouttheelectric
pre-heateroption.Anexplosioncouldoccur.Failuretoheedthisdangermay
resultinseverepersonalinjuryordeath.
Twooptionalfandrivesareavailable:On/Offandelectronicallyactuated.The
electronicallyactuatedviscousfandriveispreciselycontrolledbytheEngine
ElectronicControlUnit(EECU).
TiminggearsmountontherearoftheD13Fimprovingtheowofcoolingairaround
thefront.Specialserviceinstructionsapplytothecamshaftpositionsensor.The
mountingplate,idlerandcamshaftgearsaremarkedtofacilitateproperinstallation.
Theaircompressordrivegearmesheswiththedoubleidlerinsteadoftheauxiliary
idlerasontheMP7engine.AnotherfeatureoftheD13Fistherearenginepower
take-off(REPTO-ready)thatisgeardriventhroughthetiminggeartrain.Anoptional
PTOwithdrivegear,bearingandhousingcanbeaddedatthefactory.
Therockerarmshaftisheldinplacebycamshaftbearingcapscrews.Therearespecial
instructionsforinstallingthecamshaftbearingcapsandtherockerarmshaftduring
service.Astiffenerplatefastenstothebottomofthecylinderblocktoensureblock
strengthandrigidity.Theenginecanbeusedwithaxleforwardoraxlebackvehicles
byvirtueofoptionaloilpans.
Theenginefanismountedhighorlowdependingonvehicleconguration.
Theunitinjectorincorporatesthepump,valveandinjector.Itsinternalsolenoids
permitfast,precisecontroloffueldeliveryintothecylinder.Theunitinjectors
areencasedbythevalvecoverandnotexposedtotheheatofexhaustsystem
components.Fuelpassesthroughtwolters,oneofwhichseparateswaterfrom
thefuel.High-pressurefuelintheunitinjectorsiscreatedviatherockerarmswith
rollerfollowersinconstant,directcontactwiththecams.Replacinginjectorsrequires
aspecicprocedure,andinstallationrequiresthattheEECUbeprogrammedto
recognizereplacementinjectors.Cleaninginjectorboresrequiresaspecialtool.An
enginecompressionbrakeoptionontheD13Fengineassistsdecelerationandbraking.
Theoperationofthebrakediffersfromearlierenginemodels.Workinginconjunction
withtheexhaustcycle,thebrakerequiresacamshaftwithfourcamspercylinder,two
rockerarmsfortheexhaustvalve,abridgeoverthetwoexhaustvalves,anelectronic
controlvalveandawiringharnessthatincludesthecontrolvalve.Theexhaustvalves
areadjustedwithshimsUniquecolorsandtheappearanceofthevalvecover,lters
andlogolabelsdistinguishtheD13FfromotherenginesintheV olvoline.Preventive
maintenanceisimportanttogetthemostfromtheV olvoD13Fengineandtoensure
manyyearsofreliable,trouble-freeoperation.
Therearerestrictionsconcerningthereuseofcertainfasteners.

6GENERALINFORMATION
D13FEngineModelIdentication
EngineInformationPlate
W2033292
Theengineinformationplateislocatedonthetopofthecylinderhead(valve)cover.
ThisplateincludesinformationinEnglishandFrenchconcerningthefollowingitems.
•Enginefamily,modelandserialnumber
•Displacement,horsepower,fuelrate,idlespeedandenginebrake
•Emissionsregulationstowhichtheengineconformsandotherpertinent
informationrequiredbyemissionsregulations
•Valvelashsettingsforinlet,exhaustandenginebrake
•NOx,NMHC+NOxandparticulatematteremissions
•Exhaustemissioncontrolsystems
Astatementconcerningthelimitationonthefueltobeusedintheenginealsoappears.
CodelettersunderExhaustEmissionControlSystemsrepresentbasicenginesystems
thatimpactemissions.Theyaretakenfromthefollowinglist.
•CAC—ChargeAirCooler
•DI—DirectInjection
•DPF—DieselParticulateFilter
•EC—EngineControl
•EC—EngineControl
•EM—EngineModication
•TC—Turbocharger

GENERALINFORMATION7
ServiceAtaGlance
OperatingConditionsHighwayVocational
Miles/KM/Months/Hours(whichevercomes
rst)
BASICSERVICE
EngineoilandFilterChange
EO–OpremiumPlusorVDS-4
Oil
30,000Miles/48,000
KMor500Hours
15,000Miles/24,000
KM
90daysor300hours
ChassisLubrication15,000Miles/24,000
KMor250Hours
8,000Miles/12,000
KM
45Daysor150Hours
CustomPMSchedule
“A”Service(Industrynormor
customerspecic)
15,000Miles/24,000
KMor250Hours
8,000Miles/12,000
KM
45Daysor150Hours
“B”Service(Industrynormor
customerspecic)
30,000Miles/48,000
KMor500Hours
15,000Miles/24,000
KM
90daysor300Hours
3AxleAlignmentAnnually(minimum)
GearOilChange250,000Miles/402,000
KMor2years**
40,000Miles/64,000
KM
1yearor1200Hours**
EngineComponents
FuelFilter&WaterSeparatorEveryOilChange
AirFilterAtMaintenanceIndicatoror12Months
Coolant(standard)30,000Miles500,000KMor500,000KMor
24Months
CoolantFilter(standard)50,000Miles/80,000KMor6Months
CoolantConditioningNitriteLevelMustBeMaintainedasper
Manufactures’sSpecication
Coolant(extendedLife)Change600,000Miles/1,000,000KMor48Months

8GENERALINFORMATION
OperatingConditionsHighwayVocational
CoolantFilter(extended
Life)Change
150,000Miles/240,000KMor12Months
PowerSteering:Fluid/
Filter
AnnuallyBi-Annually
InitialV alveAdjustment
Valve/Injector:Check
andAdjust
125,000Miles/200,000KMor24Months
Afterinitaladjustment:250,000Miles/400,000KMor
24Months
EGRCoolerDamper120,000Miles/200,000
KMorannually
60,000Miles/96,000KM
orannually
DriveBelt300,000Miles/500,000KM(V ocational12months)
VolvoPMSchedule
“L”ChassisLube15,000Miles/24,000KM
or250Hours
8,000Miles/12,000KM
or150Hours
“A”Inspection15,000Miles/24,000KM
or250Hours
8,000Miles/12,000KM
or150Hours
“B”Inspection30,000Miles/48,000KM
or500Hours
15,000Miles/24,000KM
or300Hours
“C”Inspection60,000Miles/96,000KM
or1000Hours
30,000Miles/48,000KM
or600Hours
“D”Inspection120,000Miles/200,000
KMor2000Hours
60,000Miles/96,000KM
or1200Hours
GenuineV olvoFiltersarestronglyrecommended.*Certainchassisvocationsmay
requiremorefrequentserviceintervals.Alterthemaintenanceprogramstomeetyour
needs,butneverexceedV olvorecommendedintervals.
**Seevehiclemaintenanceandlubricationmanualspecicdetails.
THISINSPECTIONFORMISONLYAGENERALGUIDE.PLEASEREFERTO
THEAPPROPRIA TEMAINTENANCEANDLUBRICATIONMANUALFOR
YOURSPECIFICVEHICLESASTHEAUTHORITATIVESOURCEFORALL
DETAILSOFAPROPERANDCOMPLETEINSPECTIONANDMAINTENANCE
PLANFORYOURVEHICLE.

GENERALINFORMATION9
ServicePrecautionsSummary
FollowingisasummarylistoftheDOandDon’tissuesapplyingtoD13Fengine
service:
1DONOTmachinethecylinderheadforclean-upsincethiswillchangeinjector
depth,therebyaffectingemission.Itwillalsoupsettheabilitytocorrectlyadjust
timinggearbacklash.
2DONOTgrindtheinjectorcoppersleeves.
3Connectingrodsandcrankshaftmainbearingcapscrewscanbere-usedfourtimes.
ScrewheadsMUSTbepunchmarkedateachoverhaultoindicatethenumber
oftimesused.
4Installthecrankshaftmainbearingcapsaccordingtomarkedassemblynumber.
Correctalignmentisalsocriticalandisaidedbythefollowing:
•Twocastingnipples,locatedinthecylinderblockandontherespectivebearing
cap,eliminateincorrectassembly
•Sleevepressedintothecylinderblockguidethebearingcapsintoposition
forproperalignment
5ConnectingrodcapsMUSTBEmatedtotheirrespectiveconnectingrodsdueto
the“fracturedmanufacturing”processused.Also,therodcapscanbeinstalled
onlyonewaybecauseofthedifferenceinspacingbetweenscrewholesateach
sideofthecap.
6DONOTusetheliftingeyeontheywheelhousingwhentiltingtheengine/
transmissionassemblytoananglegreaterthan15degrees.
7Cylinderheadinstallationrequiresloweringtheheadontothegasket,thenpulling
theheadhorizontallyagainstthetiminggearmountingplateusingthroughscrews.
Pressedbossesinthegasketkeeptheheadfrommakingfullcontactwiththe
gasketsurfaceandpreventdamagetotherubbersealingringsastheheadslides
intoposition.
8DONOTusestartinguid(ether)onengineequippedwithaninletmanifoldair
heaterelement.Anexplosioncouldoccur.
9TheD13FengineusesanumberofO-ringsforsealingvariousuidjointsand
tubes.ItisessentialthatnewO-ringsofthecorrectmaterialbeusedwhenever
jointsaredisassembledandreassembled.

10GENERALINFORMATION
EngineSerialNumberIdentication
W2033586
Inadditiontotheengineinformationplateonthecylinderheadcover,theengineis
alsoidentiedbytheengineserialnumberstampedintothecylinderblock.Thisserial
numberislocatedontheblockleftsideatthefrontjustbelowtheinletmanifold.

SPECIFICATIONS11
EngineSpecication
WeightsandDimensions
ItemSpecication
EnginetypeIn-linedirectinjectiondiesel
Numberofcylinders6
Displacement13L
Sweptvolume12.78L
Cylinderboreandstroke131x158mm(5.16x6.22inches)
EmissionslevelEPA07(2.5gNOx;0.1gPt)maximum
FuelsystemElectronicunitinjector
ValveactuationSingleoverheadcamshaft,fourvalves
percylinder
AspirationVariablegeometryturbochargerwith
slidingnozzlering
CylinderandpistontypeWetSleeve;one-piecesteelpiston
ElectroniccontrolElectronicmanagementsystem
EmissioncontrolsCooledEGR;DieselParticulateFilter
(DPF)
Peakpowerratings335–485hp
Peaktorqueratings1830–2237Nm(1350–1650ft-lb)
Lowidling10rps(600rpm)
Fastidling35.8rps(2150rpm)
Maximumfullloadrevolutions31.7rps(1900rpm)
Weight(productionenginewithout
vehicledetails)
(productionenginewithvehicledetails)
1,115kg(2456lb)
1,143kg(2518lb)
Firingorder1-5-3-6-2-4
Compressionratio16:1
FastenersandthreadsMetric
Flywheelhousing(standard)Aluminum
Totallength1366mm(54inches)
Totalwidth971mm(38inches)
Totalheight1281mm(50inches)

12SPECIFICATIONS
EnginePerformanceSpecication
Engine
Designation
Horsepower@RPMTorque
(Maximum)
@RPM
D13F335250kW
(335hp)
1400–17001830Nm
(1350ft-lb)
1100
D13F375280kW
(375hp)
1400–17001966Nm
(1450ft-lb)
1100
D13F405302kW
(405hp)
1500–17001966Nm
(1450ft-lb)
1100
D13F425317kW
(425hp)
1500–16002102Nm
(1550ft-lb)
1100
D13F435324kW
(435hp)
1400–18002237Nm
(1650ft-lb)
1100
D13F485362kW
(485hp)
1600–19002237Nm
(1650ft-lb)
1100

SPECIFICATIONS13
ComponentFeaturesandMaterials
ItemDescription
AircompressorFlangemounted,oillubricated,water
cooled
CamshaftInductionhardened,geardriven
CoolantconditionerSpin-ontype,disposable
ConnectingrodsForgedsteel,crackedcapdesign
CrankshaftDropforgedsteel,inductionhardened,
sevenmainbearings
CylinderblockIn-linesixcylinder,nodulariron,
machinedwithbearingcaps,stiffener
plate,timinggearmountingplate,guide
dowelsforcylinderhead;wetreplaceable
cylindersleeves
CylinderheadOne-piececastironalloy;overhead
camshaft,fourvalvespercylinder,unit
injectors;castironvalveguidesandoil
seals;steelvalveseats;valvealignment
12degreesfromperpendicular;copper
injectorsleeves;integralfuelpassages
andthermostathousing;guideslotsfor
installationonblock
ValvecoverPlastic,20springtensionscrews
CylinderlinerWetSleeve;replaceable;withEDPM
rubberandVitonseals
Cylinderhead—V alvespringsDoublespringsoneachexhaustvalve
Cylinderhead—ValveguidesCastiron,replaceable;withoilseals
CylinderheadgasketOne-piecesteelstamping;elastomerseals
added;one-timebossestoaidinhead
installation
CylinderheadboltsM16(38)
Timinggearcover(rearofcylinderhead)Die-castaluminum,elastomerseals
FlywheelhousingDie-castaluminum
FuelltersOnemain,onepre-lter

14SPECIFICATIONS
ComponentFeaturesandMaterials
ItemDescription
FuelinjectionSixindividuallyprogrammedunit
injectors:EECUcontrolled;commonfuel
galleryinhead;constantsupplypressure;
over-pressurereturn
FuelsupplypumpGeartypepumpintegralwithpower
steeringpump;idlergeardriven
LubricationsystemCrankshaftgeardrivenoilpump;system
integratedwithblockandhead;serves
camshaft,rockerarmshaft,pistons,
crankshaft,aircompressor,turbocharger,
EGRvalve;threeoillters;oillevel
andtemperaturesensorinoilpan;pump
pressuretube,strainerandpressurerelief
valve
MainbearingcapsNodulariron;machinedwithblock;
No.7mountsoilpump;numberedfor
reassembly;sleeveguidesforscrews;
thrustwashersatNo.4mainbearing
journal
ExhaustmanifoldThree-piece,sixport
PistonsOne-piecesteel;threeringgrooves
Pistonrings—CompressionTwo:onetrapezoidalcrosssection,one
rectangularcrosssection
Pistonrings—OilOne:garterspringtype;scraping
OilltersTwofullow,onebypass;
Filtercapacity,twofullow:
•4.0–4.5liters(4.2–4.8quarts)
OilpanPlastic,steel;22springtensionscrews
Sumpcapacity:
•25liters(26.4quarts)minimum
•30liters(31.7quarts)maximum
ThermostatSleevetype:82°C(180°F)
ThermostathousingIntegratedincylinderhead