WAGNER W450 SE User manual

W 450 SE
D/GB/F/NL
2 Jahre
Garantie
2 years
guarantee
2 ans de
garantie
2 jaar
garantie 

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W 450 SE
Congratulations on purchasing your WAGNER spray guns.
You have purchased a proprietary device that requires careful cleaning and care to
ensure trouble-free functioning. Read the operating instructions carefully before using
the tool and observe the safety instructions. Keep the operating instructions in a safe
place.
General Safety Instructions
Caution! Read all the instructions. Non-observance of the instructions below can
cause electric shock, fire and or serious personal injuries. The term
"power tool" used below covers both mains-operated power tools (with
mains lead) and accumulator-operated power tools (without mains
lead).
KEEP THESE INSTRUCTIONS IN A SAFE PLACE:
1. Workplace
a) Keep your workplace clean and tidy. Untidiness and unlit working areas can
lead to accidents.
b) Never use the tool in hazardous areas that contain flammable liquids,
gases or dusts. Power tools generate sparks that can ignite the dust or
vapors.
c) Keep children and other persons away when using the power tool. You
can lose control of the tool if you are distracted.
2. Electrical Safety
a) The tool plug must fit into the socket. The plug may not be modified in
any form. Do not use adaptor plugs together with protective-earthed
tools. Unmodified plugs and suitable sockets reduce the risk of an electric
shock.
b) Avoid physical contact with earthed surfaces such as pipes, heating
elements, stoves and refrigerators. The risk through electric shock increases
if your body is earthed.
c) Keep the equipment away from rain and moisture. The risk of an electric
shock increases if water penetrates electrical equipment.
d) Do not misuse the mains lead by carrying the tool by the lead, hanging it
from the lead or by pulling on the lead to remove the plug. Keep the lead
away from heat, oil, sharp edges or moving tool parts. Damaged or twisted
leads increase the risk of an electric shock.

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W 450 SE
e) If you work outdoors, use only extension leads that are approved for
outdoor use. The use of an extension lead that is suitable for outdoors reduces
the risk of an electric shock.
3. Safety of Persons
a) Be attentive. Pay attention to what you are doing and work sensibly with a
power tool. Do not use the tool if you are tired or under the influence of
drugs, alcohol or medication. Just a moment of inattentiveness while using
the tool can lead to serious injuries.
b) Wear personal safety equipment and always wear safety goggles Wearing
personal protective equipment, such as dust mask, non-slip safety shoes,
safety helm or ear protection, depending on the type of power tools, reduces
the risk of injury.
c) Avoid accidental starting-up. Ensure that the switch is in the "OFF"
position before inserting the plug into the socket. Accidents can occur if
you carry the power tool while your finger is on the switch or if you connect the
power tool to the power supply which it is on.
d) Remove setting tools or wrenches before switching on the power tool. A
tool or wrench that is in a rotating tool part can lead to injuries.
e) Do not overestimate your abilities. Ensure that you are standing securely
and have your balance at all times. This ensures that you can control the tool
better in unexpected situations.
f) Wear suitable clothing. Do not wear wide clothing or jewelry. Keep your
hair, clothes and gloves away from moving parts. Loose clothing, jewelry or
long hair can be caught in moving parts.
g) If dust extraction or collection devices can be mounted, ensure that these
are connected and are being used properly. Using these devices reduces
the danger caused by dust.
4. Careful Handling and Use of Power Tools
a) Do not overload the tool. Use the power tool designed for the work that
you are doing. You work better and safer in the specified performance range if
you use the suitable power tool.
b) Do not use power tools whose switch is defective. A power tool that cannot
be switched on or off is dangerous and has to be repaired.

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c) Remove the plug from the socket before carrying out tool settings,
changing accessories or putting the tool away. This precautionary measure
prevents unintentional starting of the tool.
d) Store unused power tools so that they are inaccessible to children. Do
not let persons use the tool who are not familiar with it or who have not
read these instructions. Power tools are dangerous when they are used by
inexperienced persons.
e) Take proper care of your tools. Check whether the moving parts function
trouble-free and do not jam, whether parts are broken or damaged so that
the tool function is impaired. Have damaged parts repaired before using
the tool. Many accidents have their origin in power tools that have been
maintained badly.
f) Keep the cutting tools sharp and clean. Cutting tools maintained with care
and with sharp cutting edges jam less often and are easier to use.
g) Use the power tool, accessories, insert tools, etc. in accordance with
these instructions and in a fashion specified for this special tool type.
Take the working conditions and the activity to be carried out into
consideration. The use of power tools for purposes other than the intended
ones can lead to dangerous situations.
5. Service
a) Have your tool repaired only by qualified specialist personnel and only
with original spare parts. This ensures that the tool safety is maintained.
W 450 SE

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W 450 SE
Safety Instructions for Spray Guns
●Caution! Wear breathing equipment: Paint mist and solvent vapors are damaging to health.
Always wear breathing equipment and only work in well ventilated rooms or using
supplementary ventilating equipment. It is advisable to wear working clothing and gloves.
●Wear a breathing mask and ear protection.
●Spray materials emerge from nozzle tips under high pressure.
Attention! Danger of injection - Never point the spray stream towards human
beings or animals. In the event of injury to the skin by paint or solvents, quick
expert treatment by a physician is essential. The physician should be informed of
the type of paint or solvent involved.
●The spray gun is to be used only for paints and solvents with a 21° C (32° in UK)
flashpoint or higher (See information on the material tin. Hazard class A II and A III
permitted).
●The device may not be used in workplaces covered by the explosion-protection
regulations.
●To avoid the hazard of explosion when spraying, provide for effective natural or
artificial ventilation.
●There must be no sources of ignition such as, for example, open fires, smoke of lit
cigarettes, cigars and tobacco pipes, sparks, glowing wires, hot surfaces, etc. in the
vicinity during spraying.
●The spray gun is not a toy; children must therefore not be allowed to handle it or
play with it.
●Before working on the spray gun remove the power plug from the socket.
●Do not use the spray guns to spray flammable substances.
●The spray guns are not to be cleaned with flammable solvents which have a
flashpoint under 21°C.
●Caution against dangers that can arise from the sprayed substance and observe
the text and information on the containers or the specifications given by the
substance manufacturer.
●Do not spray any liquid of unknown hazard potential.
Technical Data W 450 SE
Max. delivery rate: 20 - 350 g/min Container capacity: 800 ml
Max. viscosity: (runout time) 280 sec. Double insulation:
Pump: Replaceable
Max. pressure spikes: 180 bar Pump cylinder: hard metal
Power source: 230 V~ Piston: hard metal
Power consumption: 110 W Oscillation level: 10,5 m/s²
Round spray nozzle: 0,8 mm Sound pressure level: 86 dB(A)
Weight: 1,5 kg Sound pressure output: 99 dB(A)
Description W 450 SE (Bild )
1 Paint container 800 ml 6 Fine-adjustment knob 11 Suction tube
2Locking nut 7ON/OFF switch 12 Nozzle spanner
3Nozzle 0,8 mm 8Grip 13 Oil bottle
4 Housing 9 Pump housing
5 4-step electronic system 10 Cleaning brush

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W 450 SE
Materials to be used:
Paints and varnishes containing solvents, acrylic enamel paints, water-soluble
varnishes, glazes, polishes, wood preservatives, disinfectants, plant protectives,
saturants, as well as oils and other watery liquids.
Dispersion and latex paints, bituminous paints. In the case of dispersion paints that
contain fine quartz or similar materials: Observe the specifications in the handling table.
The following spray substances are not suitable for use:
Materials containing strong abrasives, glazes with coarse particles, strippers and
caustic solutions, silicate paints.
Use of these spray materials can lead to increased wear or corrosion damage in the
pump area, which are not covered by the WAGNER-Guarantee.
Functional Description of the Spray Gun
The spray gun sucks in spray materials. The airless atomisation results when the spray
material is pumped at high pressure through the swirl system and the nozzle bore.
Preparing the Spray Material
The paints usually need to be diluted for use with the spray gun. You will find guidelines
for sprayable dilutions in the following handling table for viscosity (viscosity = consis-
tency of the paint). You can achieve the correct dilution by using the viscosity test cup.
Viscosity, valve, round nozzle and multi-step electronic system
setting data Multi-step electronic system
* Standard nozzle ** Part No. see accessory list page 18.
*** With paints, which contain fine quartz or other similar components, there is increased wear of
the valve and the nozzle. According to the scope of work, always have spare parts available.
Handling table
Fine-adjustment knob: For variable adjustment
Valve: Step electronic
Viskosity Atomizer Roundnozzle system
Material DIN-s colour mm Adjustment %
Resin primers 20 - 30 black 0,8* 50/25/12
Resin lacquers 20 - 30 black 0,8 50/25/12
acrylic lacquers 20 - undiluted black 0,8 50/25/12
Radiator paints, Hammer finish paints 25 - 35 black 0,8 50/25/12
Timber impregnating undiluted black 0,8/1,2** 100
Aluminium paints 20 - 30 black 0,8 50/25/12
Underbody protection max.
(wax and bitumen base) 80 - 100 black 1,2** 100
Plastic emulsions*** not measurable
approx. 10 - 20% white 0,8 100
dilution 1,0**
Latex paints *** not measurable
approx. 5 - 20% white 0,8 100
dilution 1,0** 50/25/12

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Measuring the Viscosity
Dip the viscosity test cup (Illus. )completely into the spray material. Hold the test cup
up and measure the time (in seconds) until the liquid empties out. Compare the
measured "runout time" with the handling table for viscosity.
Valve data (handling table page 15)
The nozzle can be removed using the nozzle spanner. The valve is behind the nozzle
and comprises: 1. Atomizer head
2. Spring
3. Valve taper
Standard
●Valve with black atomizer /(stronger spring) - lacquer valve (Illus. 4 a)
Suitable for substances containing solvents and water-diluted paints. The use of this
valve optimises spraying results at reduced delivery rate - electronic settings 50 %,
25 % oder 12 %.
For details refer to handling table page 15.
● Enclosed valve with white atomizer (weaker spring, softer valve cone) -
plastic-emulsion and latex-paint valve. (Illus. 4 b)
Suitable for water-thinned paints - valve cone more resistant to wear. Use with
maximum delivery rate - electronic setting 100 %.
For details refer to handling table page 15.
Start-up
1. Cover areas that are not to be sprayed. When woriking keep in mind that wind, for
example, may transport paint mist over great distances and cause damage.
2. Before connecting to the mains supply, please be sure that the supply voltage is
identical with the value given on the rating plate (on the side of the spray gun).
3. Dilute the spray material according the handling table (page 15).
4. Place the container on a sheet of paper and fill it with the prepared spray material.
Attention! Do not operate the spray gun without spray material in the
container; this can lead to increased wear of the pump!
5. Position the spray gun on the container and turn the container to the right until the
container fits tightly (Illus. , arrow).
6. Activate the switch to start up the spray gun. First the spray gun sucks in spray
material, then after a few seconds the material emerges from the nozzle. To
accelerate the intake, turn the fine adjustment button to maximum.
7. By turning the fine adjustment button you can vary the spray amount
(Illus. , arrow).
Note: Regulating with the fine adjustment button influences the spray pattern
depending on the spray material and the degree of dilution.
W 450 SE

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W 450 SE
Delivery rate adjustment by 4-step electronic system (Illus. + )
Tapping the electronic pushbuttons reduces the stroke rate by one step at a time, from
max. delivery (100 %) in 4 steps to 12 %.
With the switch on minimum (12 %), repeated tapping will reset the 100 % stroke rate.
The electronic pushbutton can be used whether the unit is running or not.
Delivery rate
Fine adjustment knob maximum: electronic pushbutton 100 % = max. 350 g/min
Fine adjustment knob minimum: electronic pushbutton 12% = min. 25 g/min
NOTE: Depending on the material and dilution the sprach pattern can be controlled by
the fine adjustment knob (in addition to electronic adjustment). For optimum
setting a test spraying operation is advisable. For details refer to handling table
page 15.
Spray Technique
●The spray result depends heavily on the smoothness and cleanliness of the surface
to be sprayed. Therefore the surface should be carefully prepared and kept free of
dust.
●Test the spray gun on cardboard or a similar surface to find the correct setting.
●Do not spray the vessel empty. The suction tube should always be immersed in li-
quid. If air is sucked in, larger drops may result.
●When spraying, hold the spray gun in a horizontal position. Use the flexible nozzle
extension (Illus. + /special accessories) for spraying upwards (e.g. a ceiling)
or downwards (e.g. an unhinged door laid on the floor).
●Begin spraying outside of the spray area and avoid interruptions inside the spray
area.
●Do not apply too much paint during one spraying operation. First apply a thin layer
and allow to dry briefly before applying a covering layer. This is especially important
with vertical surfaces to avoid paint sags.
● The distance from the nozzle to the object to be sprayed depends on the delivery
rate. With a low delivery rate it is possible to go very close to the object. This
reduces the amount of spray mist.
●The spray gun should be worked as evenly as possible during the spray operation.
Accelerating or slowing down during the spray operation causes an uneven spray
pattern, spattering, dripping and orange peel.
●The spray movement should come from the arm, not just from the wrist. This
ensures that a uniform distance is maintained between the spray gun and the spray
surface during the spray operation (Illus. ).
●To achieve optimal spray results, spray back and forth over the surface (Illus. ).

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W 450 SE
Cleaning and Maintenance
Important! Clean the spray gun thoroughly whenever it has been used.
Guns that have not been cleaned may malfunction!
The warranty does not apply for faults or malfunctions
due to impurities.
Therefore if malfunctions occur, check the cleaned unit
once more before sending it to your sales point.
The spray gun can only operate satisfactorily if it is cleaned and preserved after each
use.
Attention! Never immerse the spray gun in liquid when cleaning.
1 Empty out the remaining paint from the container.
2. Put proper thinner in the container and trigger the sprayer for approx. 2 seconds.
3. Pull the main plug out of the socket.
4. Disassemble the spray gun as shown in Illus. (spare parts).
5. Thoroughly clean all soiled parts Illus. .
6. Reassemble the parts in reverse order.
7. Put a few drops of oil (e.g. sewing machine oil) in the intake and runback holes
(Illus. , arrow). Briefly switch on the spray gun.
Environmental protection
Protecting the environment: Paint or solvent remains must not be dumped in drains or
pipes. Where waste disposal is carried out by public authorities as a special service
free of charge, arrange for collection.
Flexible Nozzle Extension (Illus. )
For spraying ceilings, resting objects or hard-to-reach areas e.g. radiators.
Accessories W 450 SE
Designation Order No.
Round spray nozzles for various spray materials:
Very thin spray materials / nozzle size: 0,5 0046 894
Thick spray materials / nozzle size: 1,0 0046 906
Very thick spray materials / nozzle size: 1,2 0046 909
Paint container with cover 0413 909
Needle-jet nozzle 0209 045
Flexible nozzle extension with atomiser 0046 675
Suction extension for sucking from large containers 0413 910

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W 450 SE
Spare Parts List W 450 SE
Pos Name Order No.
1 Paint container with cover 0413 909
2 Nozzle 0,8 mm 0046 903
3 Spare valve for lacquers paints 0209 041
for emulsions paints 0209 042
4 Locking nut 0413 310
5 Pump housing 0500 253
6 Piston spring 0016 101
7 Piston 0199 207
8 Cleaning brush 0514 209
9 Suction tube with filter 0046 560
10 Nozzle spanner 0199 327
11 Oil bottle 0500 320
12 Viscosity measuring cup (Illus. ) 0209 058
Malfunction Cause Correction
Spray gun buzzes and does Piston stuck Disassemble pump and
not work clean with thinner
Defective drive Contact point of sale
Spray gun does not suck in No valve in the pump Insert valve
Suction tube loose in the conical
bore Adjust suction tube
Venting hole in pump housing
clogged Clean
Intake hole (fitting) in pump
housing logged Clean
Viscosity of spray material too high Thin accordingly
Spray gun sucks in but does Nozzle clogged Clean
not spray Ducts and holes in atomiser clogged Clean
Spray gun works but sprays Spray material in container running
unevenly out Refill
Spray gun held inclined leading to Use flexible nozzle
sucking in of air extension (see accessories)
Viscosity of spray material too high
(too thick) Dilute accordingly
Fine adjustment button not set Reset according to spray
correctly material
Wrong nozzle size Change nozzle
Nozzle worn out Replace
Valve worn out Replace
Wrong valve inserted Use correct valve
Step electronic system Fault in electronic Contact point of sale
malfunction

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W 450 SE
Important Note regarding Product Liability!
Due to an EC ordinance in effect since 01.01.1990, the manufacturer is liable for his
product only if all parts originate from or were approved by the manufacturer and the
devices are assembled and operated correctly.
The use of other accessories and spare parts can partially or completely invalidate the
liability.
Environmental protection
The appliance and accessories should be recycled in an environmentally friendly
way. Do not dispose of the appliance with household waste. Support
environmental protection by taking the appliance to a local collection point or
obtain information from a specialist retailer.
2 years guarantee
The guarantee runs for two years, counting from the date of sale (sales slip).
It covers and is restricted to free-of-charge rectification of faults which are demonstrably attributable to the
use of faulty materials in manufacture, or assembly errors; or free-of-charge replacement of the defective
parts. The guarantee does not cover incorrect use or commissioning or fitting or repair work which is not
stated in our operating instructions. Wearing parts are also excluded from the guarantee. The guarantee
excludes commercial use. We expressly reserve the right to fulfil the guarantee.
The guarantee expires if the tool is opened up by persons other than Wagner service personnel.
Transport damage, maintenance work and loss and damage due to faulty maintenance work are not
covered by the guarantee. Under any guarantee claim, there must be proof of purchase of the tool through
submission of the original receipt.
Wherever legally possible, we exclude all liability for injury, damage or consequential loss, especially if the
tool has been used for a purpose other than that stated in the operating instructions, commissioned or
repaired other than in accordance with our operating instructions or if repairs are performed by someone
who is unqualified.
We reserve the right to perform any repairs in excess of those stated in our operating instructions.
In case of guarantee or repair, please refer to your point of sale.

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W 450 SE
Warning
If the supply cord of this appliance is damaged, it must only be
replaced by a repair shop appointed by the manufacturer, be-
cause special purpose tools are required.
Warning: Do not connect the blue or brown wire to the earth
terminal of the plug! The wires in this mains lead are coloured in
accordance with the following code:
blue = neutral brown = live
As the colours of the wires in the mains lead of this appliance
may not correspond with the coloured markings identifiying the
terminals in your plug, proceed as follows:
◆
Should the moulded plug have to be replaced, never re-use
the defective plug or attempt to plug it into a different 13 A
socket. This could result in an electric shock.
◆
Should it be necessary to exchange the fuse in the plug only
use fuses approved by ASTA in accordance with BS 1362. 5
Amp fuses may be used.
◆
To ensure that the fuse and fuse carrier are correctly mounted
please observe the provided markings or colour coding in the
plug.
◆
After changing the fuse, always make sure that the fuse car-
rier is correctly inserted. With out the fuse carrier, it is not per-
missible to use the plug.
◆
The correct fuses and fuse carriers are available from your
local electrical supplies stockist.

W 450 SE
CE Konformitätserklärung
Wir erklären in alleiniger Verantwortung, dass dieses Produkt den folgenden einschlägigen Bestimmungen ent-
spricht: 73/23/EWG, 89/336 EWG; 2002/95/EG; 2002/96/EG.
Angewandte harmonisierte Normen: EN 60745-1:2003; EN 50144-2-7:2000; EN 55014-1:2002; EN 55014-2:2001;
EN 61000-3-2:2005; EN 61000-3-3:2001
CE Declaration of Conformity
We declare under sole responsibility that this product conforms to the following relevant stipulations:
73/23/EWG, 89/336 EWG; 2002/95/EG; 2002/96/EG.
Applied harmonised norms: EN 60745-1:2003; EN 50144-2-7:2000; EN 55014-1:2002; EN 55014-2:2001;
EN 61000-3-2:2005; EN 61000-3-3:2001
CE Déclaration de conformité
Nous déclarons sous notre responsabilité que ce produit est en conformité avec les réglementations suivantes :
73/23/EWG, 89/336 EWG; 2002/95/EG; 2002/96/EG.
Conforme aux normes et documents normalisés : EN 60745-1:2003; EN 50144-2-7:2000; EN 55014-1:2002;
EN 55014-2:2001; EN 61000-3-2:2005; EN 61000-3-3:2001
CE Conformiteitsverklaring
Wij verklaren dat dit product voldoet aan de volgende normen: 73/23/EWG, 89/336 EWG; 2002/95/EG; 2002/96/EG.
En normatieve dokumenten: EN 60745-1:2003; EN 50144-2-7:2000; EN 55014-1:2002; EN 55014-2:2001;
EN 61000-3-2:2005; EN 61000-3-3:2001
J. Wagner GmbH
Otto-Lilienthal-Str. 18 A. Aepli i. V. J. Ulbrich
D-88677 Markdorf Division Manager Development Manager
D
GB
F
NL

Part. No. 0199 897 01/2006
Copyright by J. Wagner GmbH
©
J. Wagner GmbH
Otto-Lilienthal-Str. 18
D-88677 Markdorf
Wagner France S.a.r.l.
5, Aveneu du 1er Mai - B.P. 47
91122 Palaiseau-Cédex
Wagner Spol s.r.o.
Nedašovská 345
15500 Praha 5
J. Wagner Spraytech Ibérica S.A.
Ctra. N-340, Km 1245,4
08750 Molins de Rei (Barcelona)
J. Wagner AG
Industriestraße 22
9450 Altstätten
Wagner Spraytech (UK) Ltd.
Haslemere Way,
Tramway Industrial Estate
Banbury, Oxon OX16 8TY
Wagner Spraytech Scandinavia A/S
Kornmarksvej 26
2605 Bro
/
ndby
Adresa servisa:
GMA Elektromehanika d.o.o.
Cesta Andreja Bitenca 115,
Ljubljana 1000/Slowenien
Wagner Sverige AB
Muskötgatan 19
S-254 66 Helsingborg
www.wagner-group.com

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Änderungen vorbehalten.
Wijzigingen voorbehouden.
Sous réserve de modifications.
We reserve the right to make modifications.
Ci riserviamo cambiamenti.
Ret til aendringer forbeholdt.
Salvo modificationes.
Wagner Spraytech Benelux B. V.
Zoonebaan 10
3542 EC Utrecht
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Wagner Spraytech Belgie
Veilinglaan 58
1861 Meise-Wolvertem
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Magyarországi szerviz
Hondimpex KFT.
Kossuth L. u. 48-50
8060 Mór
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PUT Wagner Service
ul. E. Imieli 14
41-605 Swietochlowice
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Adresa servisa:
EL-ME-HO
Horvacanska 25
10000 Zagreb/Kroatien
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Braeside, VIC 3195/Australia
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Hotline: [phone]